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BY
NADIKATLAANUSHA
M.Pharm
CONTENTS
1 Impurity profiling
2 Types of impurities
3 Isolation of impurities
4 Characterization of impurities
5 Sources of impurities
ANUSHA NADIKATLA
IMPURITY PROFILING
The description, characterization and quantitation of identified
and unidentified impurities present in the drug substances is
known as impurity profile.
IMPURITIES in pharmaceuticals are unwanted chemicals,
that even in small amounts may influence the efficacy and
safety of the pharmaceutical products.
ANUSHA NADIKATLA
TYPES OF IMPURITIES
● By products
● Degradation products
● Interaction products
● Intermediates
● Penultimate intermediate
● Related products
● Transformation products
ANUSHA NADIKATLA
ISOLATION OF IMPURITIES :
● liquid liquid chromatography
● Column chromatography
● Solid phase extraction methods
● Thin layer chromatography
● High performance liquid chromatography
● Supercritical fluid chromatography
CHARACTERIZATION OF IMPURITIES :
● LC MS / MS
● GC /MS
● FTICR - MS ANUSHA NADIKATLA
The different pharmacopoeias such as BP and USP are incorporating
limits to available levels of impurities present in APIs or
formulations.
International Conference On Harmonization (ICH) has published
guidelines on impurities in
 New drug substances
 Drug products
 residual solvents.
According to ICH guidelines on impurities in new drug products ,
identification of impurities below the 0.1% level is not considered to
be necessary.
In all cases, impurities should be qualified.
ANUSHA NADIKATLA
According To ICH Guidelines
MAXIMUM
DAILY DOSE
REPORTING
THRESHOLD
IDENTIFICAT
I-ON
THRESHOLD
QUALIFICATI
-ON
THRESHOLD
≤2 gm/day 0.05 %
0.1 %
(or)
1.0 mg/day
0.15 %
(or)
1.0 mg/day
˃2 gm/day 0.03 % 0.05 % 0.05 %
ANUSHA NADIKATLA
SOURCES OF IMPURITIES
IMPURITIES
ASSOSSIATED
IN WITH APIs
IMPURITIES
RELATED TO
FORMULATION
FORMATION
OF
IMPURITIES
ON AGING
• ORGANIC
•INORGANIC
•RESIDUAL
SOLVENTS
•METHOD
RELATED
•ENVIRONMENT
RELATED
•DOSAGE FORM
RELATED
•INGREDIENT
INTERACTION
•FUNCTIONAL
GROUP
DEGRADATION
ANUSHA NADIKATLA
IMPURITIES ASSOCIATED IN WITH APIs
ORGANIC IMPURITIES :
They may arise during the manufacturing process and/or storage of drug
substance.
They may be identified or unidentified, volatile or non-volatile , and
include the following :
● STARTING MATERIALS OR INTERMEDIATES
● BY – PRODUCTS
● DEGRADATION PRODUCTS
● REAGENTS, LIGANDS AND CATALYSTS
● ENANTIOMERIC IMPURITIES
ANUSHA NADIKATLA
• Although the end products are
always washed with solvents,
there are always chances of
having residual un reacted starting
materials
• Ex : p-aminophenol in
paracetamol
STARTING
MATERIALS
OR
INTERMEDIA
-TES
• Getting a single end product with
100% yield is very rare; there is
always a chance of having a by
product
• Ex : Diacetylated paracetamol in
paracetamol bulk
BY -
PRODUCTS
ANUSHA NADIKATLA
• Degradation products resulting from
storage or formulation to different
dosage forms or aging are common
impurities.
• Ex : In case of Penicillins and
Cephalosporins presence of ß – lactum
ring and an a-amino group in side chain
leads to degradation.
DEGRADATION
PRODUCTS
• These are less commonly found in
APIs.
• In some cases they may pose a
problem as impurities.
REAGENTS,
LIGANDS, AND
CATALYSTS
ANUSHA NADIKATLA
ENANTIOMERIC IMPURITIES :
Single enantiomeric form of chiral drug offer a better
pharmacological profile and an increased therapeutic index
with a more favourable adverse reaction profile.
However, the pharmacokinetic profile of Levofloxacin
(S- isomeric form)and Ofloxacin (R-isomeric form) are
comparable, suggesting lack of advantages of single isomer.
Marketed single isomer drugs include :
• Levofloxacin (S-ofloxacin)
• Levalbuterol (R-albuterol)
• Esomeprazole (S-omeprazole)
ANUSHA NADIKATLA
INORGANIC IMPURITIES
ANUSHA NADIKATLA
SOLVENT RESIDUES :
These are organic volatile chemicals used during the
manufacturing process or generated during the production.
Depending on possible risk to human health, residual solvents
are divided in to 3 classes.
Solvents such as benzene (Class 1, 2 ppm limit) & carbon
tetrachloride (Class 1, 4 ppm limit) are to be avoided.
Class 2 solvents : methylene chloride, methanol, pyridine,
toluene, acetonitrile.
Class 3 solvents : acetic acid, acetone, isopropyl alcohol,
butanol, ethanol, ethyl acetate have permitted daily exposure
of ≤ 50mg/day.
ANUSHA NADIKATLA
IMPURITIES RELATED TO FORMULATION
METHOD RELATED
A known impurity, 1-(2,6-dicloriphenyl)indolin-2-one is
formed in production of a parentral dosage form of diclofenac
sodium when sterilized b autoclave.
The formation of this impurity has been found to depend on
the initial pHof the formulation
The concentration of impurity in the resultant product in the
ampoule exceeds the limit of the raw material in the BP.
ANUSHA NADIKATLA
EXPOSURE
TO ADVERSE
TEMPERATU
RES
• Vitamins as drug
substances are very
heat-sensitive &
degradation frequency
leads to loss of potency
LIGHT –
ESPECIALL
Y UV LIGHT
• Ergometrine as well as
methyl ergometrine
injection is unstable
under topical conditions
such as heat and light
HUMIDITY
• For hygroscopic products,
like aspirin & ranitidine
humidity is considered
detrimental to both bulk
power and formulated
dosage forms
ENVIRONME-
NTAL
RELATED
ANUSHA NADIKATLA
ANUSHA NADIKATLA
FORMATION OF IMPURITIES ON AGING
MUTUAL INTERACTION AMONGEST INGREDIENTS
Degradation of vitamins such as folic acid, pantothenic acid,
cyanocobalamin , and thiamine do not give toxic impurities.
Because of mutual interaction, the presence of nicotinamide in a
formulation containing 4 vitamines (nicotinamide, pyridoxine, riboflavin,
& thiamine) causes degradation of thiamine to a sub-standard level with
in a 1-year shelf life of vitamin B-complex injections
ANUSHA NADIKATLA
FUNCTIONAL RELATED TYPICAL DEGRADATION
ESTER HYDROLYSIS :
Eg : Formation of salicylic acid impurity from aspirin,
benzocaine,
cefotaxime,
cocaine,
ethyl paraben, etc..
HYDROLYSIS :
Eg : benzylpenicillin,
barbitol,
chloramphenicol,
chlordiazepoxide,
lincomycin, and oxazepam, etc.. ANUSHA NADIKATLA
OXIDATIVE DEGRADATION :
Eg : Hydrocortisone,
adenazolam,
hydroxyl group directly bonded to an aromatic ring,
conjugated dienes,
heterocyclic aromatic rings,
aldehydes, etc..
PHOTOLYTIC CLEAVAGE :
In susceptible comounds, photochemical energy creates free
radicle intermediates, which can perpetuate chain reactions.
Most compounds will degrade as solutions when exposed to high
energy UV exposure.
Fluoroquinolones antibiotics are found to be susceptible to
photolytic cleavage.
ANUSHA NADIKATLA
In ciprofloxacin eye drops preparation (0.3%), sunlightinduces
photo cleavage reaction producing ethylenediamine along with
ciprofloxacin.
Eg : Ergometrine,
nifedipine,
nitroprusside,
riboflavin,
phenothiazines, etc..
DECARBOLYATION :
Some dissolved carboxylic acids, such as p-aminosalicylic acid,
lose carbon dioxide from the carboxyl group when heated.
Decarboxylation also occurred in the case of photoreaction of
rufloxacin.
ANUSHA NADIKATLA
ACCORDING TO ICH GUIDELINES REFERENCING SIM OR FORCED
DEGRADATION
GUIDELINE
REFERENC
E
TITLE
REF. TO SIM / FORCED
DEGRADATION
Q3A(R2) Impurities in New
Drug substances
Page 2:The registration application
should include documented evidence
that the analytical procedures have
been validated an are suitable for the
detection and quantification of
impurities
Q3B (R2) Impurities in New
Drug products
Page 2:The registration application
should include documented evidence
that the analytical procedures have
been validated an are suitable for the
detection and quantification of
degradation products
CRITICAL FACTORS REGARDING BULK DRUGS’
QUALITY
During crystallization
Washing the wet cake
Drying
Appropriate packaging
Use of protection method based on stability studies
Measures by pharmacopoeias.
ANUSHA NADIKATLA
REFRRENCES
 ICH, Draft Revised Guidance on Impurities in
New Drug Substances. Q3A (R). Federal
Register. 2ooo;65(140):45085-45090.
 ICH, Draft Revised Guidance on Impurities in
New Drug Products. Q3B (R). Federal Register.
2ooo;65(139):44791-44797.
 Ahuja S.Impurities Evaluation of
pharmaceuticals. New York:Marcel Dekker;1998.
 Gorog S. Identification and determination of
Impurities In Drugs. Amsterdam: Elsevier
Science Publishing company;2000.
ANUSHA NADIKATLA
ANUSHA NADIKATLA

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IMPURITY PROFILING (SOURCES OF IMPURITIES)

  • 2. CONTENTS 1 Impurity profiling 2 Types of impurities 3 Isolation of impurities 4 Characterization of impurities 5 Sources of impurities ANUSHA NADIKATLA
  • 3. IMPURITY PROFILING The description, characterization and quantitation of identified and unidentified impurities present in the drug substances is known as impurity profile. IMPURITIES in pharmaceuticals are unwanted chemicals, that even in small amounts may influence the efficacy and safety of the pharmaceutical products. ANUSHA NADIKATLA
  • 4. TYPES OF IMPURITIES ● By products ● Degradation products ● Interaction products ● Intermediates ● Penultimate intermediate ● Related products ● Transformation products ANUSHA NADIKATLA
  • 5. ISOLATION OF IMPURITIES : ● liquid liquid chromatography ● Column chromatography ● Solid phase extraction methods ● Thin layer chromatography ● High performance liquid chromatography ● Supercritical fluid chromatography CHARACTERIZATION OF IMPURITIES : ● LC MS / MS ● GC /MS ● FTICR - MS ANUSHA NADIKATLA
  • 6. The different pharmacopoeias such as BP and USP are incorporating limits to available levels of impurities present in APIs or formulations. International Conference On Harmonization (ICH) has published guidelines on impurities in  New drug substances  Drug products  residual solvents. According to ICH guidelines on impurities in new drug products , identification of impurities below the 0.1% level is not considered to be necessary. In all cases, impurities should be qualified. ANUSHA NADIKATLA
  • 7. According To ICH Guidelines MAXIMUM DAILY DOSE REPORTING THRESHOLD IDENTIFICAT I-ON THRESHOLD QUALIFICATI -ON THRESHOLD ≤2 gm/day 0.05 % 0.1 % (or) 1.0 mg/day 0.15 % (or) 1.0 mg/day ˃2 gm/day 0.03 % 0.05 % 0.05 % ANUSHA NADIKATLA
  • 8. SOURCES OF IMPURITIES IMPURITIES ASSOSSIATED IN WITH APIs IMPURITIES RELATED TO FORMULATION FORMATION OF IMPURITIES ON AGING • ORGANIC •INORGANIC •RESIDUAL SOLVENTS •METHOD RELATED •ENVIRONMENT RELATED •DOSAGE FORM RELATED •INGREDIENT INTERACTION •FUNCTIONAL GROUP DEGRADATION ANUSHA NADIKATLA
  • 9. IMPURITIES ASSOCIATED IN WITH APIs ORGANIC IMPURITIES : They may arise during the manufacturing process and/or storage of drug substance. They may be identified or unidentified, volatile or non-volatile , and include the following : ● STARTING MATERIALS OR INTERMEDIATES ● BY – PRODUCTS ● DEGRADATION PRODUCTS ● REAGENTS, LIGANDS AND CATALYSTS ● ENANTIOMERIC IMPURITIES ANUSHA NADIKATLA
  • 10. • Although the end products are always washed with solvents, there are always chances of having residual un reacted starting materials • Ex : p-aminophenol in paracetamol STARTING MATERIALS OR INTERMEDIA -TES • Getting a single end product with 100% yield is very rare; there is always a chance of having a by product • Ex : Diacetylated paracetamol in paracetamol bulk BY - PRODUCTS ANUSHA NADIKATLA
  • 11. • Degradation products resulting from storage or formulation to different dosage forms or aging are common impurities. • Ex : In case of Penicillins and Cephalosporins presence of ß – lactum ring and an a-amino group in side chain leads to degradation. DEGRADATION PRODUCTS • These are less commonly found in APIs. • In some cases they may pose a problem as impurities. REAGENTS, LIGANDS, AND CATALYSTS ANUSHA NADIKATLA
  • 12. ENANTIOMERIC IMPURITIES : Single enantiomeric form of chiral drug offer a better pharmacological profile and an increased therapeutic index with a more favourable adverse reaction profile. However, the pharmacokinetic profile of Levofloxacin (S- isomeric form)and Ofloxacin (R-isomeric form) are comparable, suggesting lack of advantages of single isomer. Marketed single isomer drugs include : • Levofloxacin (S-ofloxacin) • Levalbuterol (R-albuterol) • Esomeprazole (S-omeprazole) ANUSHA NADIKATLA
  • 14. SOLVENT RESIDUES : These are organic volatile chemicals used during the manufacturing process or generated during the production. Depending on possible risk to human health, residual solvents are divided in to 3 classes. Solvents such as benzene (Class 1, 2 ppm limit) & carbon tetrachloride (Class 1, 4 ppm limit) are to be avoided. Class 2 solvents : methylene chloride, methanol, pyridine, toluene, acetonitrile. Class 3 solvents : acetic acid, acetone, isopropyl alcohol, butanol, ethanol, ethyl acetate have permitted daily exposure of ≤ 50mg/day. ANUSHA NADIKATLA
  • 15. IMPURITIES RELATED TO FORMULATION METHOD RELATED A known impurity, 1-(2,6-dicloriphenyl)indolin-2-one is formed in production of a parentral dosage form of diclofenac sodium when sterilized b autoclave. The formation of this impurity has been found to depend on the initial pHof the formulation The concentration of impurity in the resultant product in the ampoule exceeds the limit of the raw material in the BP. ANUSHA NADIKATLA
  • 16. EXPOSURE TO ADVERSE TEMPERATU RES • Vitamins as drug substances are very heat-sensitive & degradation frequency leads to loss of potency LIGHT – ESPECIALL Y UV LIGHT • Ergometrine as well as methyl ergometrine injection is unstable under topical conditions such as heat and light HUMIDITY • For hygroscopic products, like aspirin & ranitidine humidity is considered detrimental to both bulk power and formulated dosage forms ENVIRONME- NTAL RELATED ANUSHA NADIKATLA
  • 18. FORMATION OF IMPURITIES ON AGING MUTUAL INTERACTION AMONGEST INGREDIENTS Degradation of vitamins such as folic acid, pantothenic acid, cyanocobalamin , and thiamine do not give toxic impurities. Because of mutual interaction, the presence of nicotinamide in a formulation containing 4 vitamines (nicotinamide, pyridoxine, riboflavin, & thiamine) causes degradation of thiamine to a sub-standard level with in a 1-year shelf life of vitamin B-complex injections ANUSHA NADIKATLA
  • 19. FUNCTIONAL RELATED TYPICAL DEGRADATION ESTER HYDROLYSIS : Eg : Formation of salicylic acid impurity from aspirin, benzocaine, cefotaxime, cocaine, ethyl paraben, etc.. HYDROLYSIS : Eg : benzylpenicillin, barbitol, chloramphenicol, chlordiazepoxide, lincomycin, and oxazepam, etc.. ANUSHA NADIKATLA
  • 20. OXIDATIVE DEGRADATION : Eg : Hydrocortisone, adenazolam, hydroxyl group directly bonded to an aromatic ring, conjugated dienes, heterocyclic aromatic rings, aldehydes, etc.. PHOTOLYTIC CLEAVAGE : In susceptible comounds, photochemical energy creates free radicle intermediates, which can perpetuate chain reactions. Most compounds will degrade as solutions when exposed to high energy UV exposure. Fluoroquinolones antibiotics are found to be susceptible to photolytic cleavage. ANUSHA NADIKATLA
  • 21. In ciprofloxacin eye drops preparation (0.3%), sunlightinduces photo cleavage reaction producing ethylenediamine along with ciprofloxacin. Eg : Ergometrine, nifedipine, nitroprusside, riboflavin, phenothiazines, etc.. DECARBOLYATION : Some dissolved carboxylic acids, such as p-aminosalicylic acid, lose carbon dioxide from the carboxyl group when heated. Decarboxylation also occurred in the case of photoreaction of rufloxacin. ANUSHA NADIKATLA
  • 22. ACCORDING TO ICH GUIDELINES REFERENCING SIM OR FORCED DEGRADATION GUIDELINE REFERENC E TITLE REF. TO SIM / FORCED DEGRADATION Q3A(R2) Impurities in New Drug substances Page 2:The registration application should include documented evidence that the analytical procedures have been validated an are suitable for the detection and quantification of impurities Q3B (R2) Impurities in New Drug products Page 2:The registration application should include documented evidence that the analytical procedures have been validated an are suitable for the detection and quantification of degradation products
  • 23. CRITICAL FACTORS REGARDING BULK DRUGS’ QUALITY During crystallization Washing the wet cake Drying Appropriate packaging Use of protection method based on stability studies Measures by pharmacopoeias. ANUSHA NADIKATLA
  • 24. REFRRENCES  ICH, Draft Revised Guidance on Impurities in New Drug Substances. Q3A (R). Federal Register. 2ooo;65(140):45085-45090.  ICH, Draft Revised Guidance on Impurities in New Drug Products. Q3B (R). Federal Register. 2ooo;65(139):44791-44797.  Ahuja S.Impurities Evaluation of pharmaceuticals. New York:Marcel Dekker;1998.  Gorog S. Identification and determination of Impurities In Drugs. Amsterdam: Elsevier Science Publishing company;2000. ANUSHA NADIKATLA