RC Quadcopters, or multirotors, were on just about everyone's Christmas list. If Santa's present has left you wanting for more (or you just want to tinker!), but you don't know where to start, this course is for you. We'll cover the basics to get you started: tools you'll need, pre-planning, components and how they all go together. I will also show a sample build that features a 3DR Pixhawk flight controller, running open-source firmware ArduPilot (http://dev.ardupilot.com/) and Mission Planner (https://github.com/diydrones/MissionPlanner)
3. Agenda
• A little history
• Overview of parts
• How to put together
• Resources – Parts and Community
• Questions
• APM Mission PlannerWalkthrough
4. Multirotors – Quick History
• First one 1923 …. A little better in 1956 ….
• Development on multirotors started early late 90’s and early 2000’s?
• Increasing Market growth – DJI (about a billion dollar value), 3D Robotics
5. Multirotors - Parts
• Frames
• Power Distribution Board or Harness
• Electronic Speed Controllers
• Motors
• Propellers
• Batteries
• BEC andVoltage Regulators
• Flight Controller
• Transmitter and Receive
6. Multirotors – Frame Configurations
• X or H format
• Has 4 or 8 motors
• Redundancy on with 8, but at a loss of
efficiency
• Simplest to build and manage
• Front cameras can have propellers or
propeller shadows in-view (DJI
Phantom)
7. Multirotors – Frame Configurations
• Y - format
• Has 3 or 6 motors
• Redundancy on with 6, but at a loss
of efficiency
• More complex than X setup, due to
rear rotor(s) requirement to rotate
to turn
• Clearer front-facing view for
cameras
8. Multirotors – Frame Configurations
• Hexa and Octo formats
• Flat layout, Hexarotor has 6 or 12 motors,
Octorotor has 8 or 16 motors (heavy
lifting!)
• Redundancy inherent to design, most
Flight controllers handle motor loss well.
• Complexity not too bad, all motors are
stationary and most FC’s have 6 or 8
outputs
• Cameras are mounted below main
section
9. Frames – Planning the build
• Purpose of multirotor: Aerial Photography? Park fun? Endurance record
flight times?
• How redundant should it be?
• Size: micro or full-size?
• Folding frame or not?
• Case available?
10. Power Distribution Board or Harness
• Transfers power from the battery to the motors, flight controller, camera etc
• Basic PDBs – solder wires, or bullet connectors, to them, the have not voltage
regulators or Battery EliminationCircuits (BEC)
• Fancy PDBs – starting to see them online, they have 12v output and built in BECs
• Integrated PDB – Some frames (ex:TBS Discovery) have PDB’s built in
11. Electronic Speed Controllers (ESC)
• Required for brushless motors
• Has 3 wires, two for power (connected
to PDB) and a servo wire (3 smaller
wires) that connect to flight controller
• ESCs control the RPMs for which the
motor spins
• Amperage ratings - Check propeller
and motor setup Amp requirements
12. Electronic Speed Controllers (ESC) - Continued
• Firmwares – Allow for various tweaks and settings
• SimonK – most performant, ESC’s with this pre-flashed on them are available
• Mostly flash-able
• DJI’s are locked (E300, E600, E800 tuned ESC/Motor sets)
• Tuning/Setup –
• Programming Cards - ~$20-30
• WithTx/Rx –Tone and beep based menu
• Individually vs All-At-Once
• Throttle Range setup required
13. Motors
• Kv rating
• Higher Kv - meant for and most efficient with: smaller and higher speed propellers
• 2600kv with 5” props
• Lower Kv – meant for and most efficient with: larger and slower speed propellers
• 300 Kv with 20” props
• Propeller diameter, pitch and design play a factor in picking the motor
• “Pancake” – Larger diameter, most efficient at a slower more powerful spin
15. Propellers
• ABS
• Pros: Inexpensive ($2/$3 each), durable, easy to balance
• Cons: Flexible, twice the weight as carbon fiber (in my personal experience)
• Carbon Composite
• Pros: Cheaper than straight Carbon Fiber (CF), lighter thanABS
• Cons:A middle-ground between ABS and CF with middle-ground on cost, performance and durability
• Carbon Fiber
• Pros: Stiff and light – most efficient
• Cons: EXPENSIVE – A set (1 CC and 1 CW)Tmotor ~$40-$$$
16. Propellers - Continued
• Balancing
• Wear and tear, ‘jello’ in pictures/video,
efficiency cost
• Cheaper Props usually means more
balancing required
• Balance blades AND shaft hub
• My balancer: Du-Bro
17. Batteries – Lipo’s
DO-NOT’s
• Don’t charge over 4.2 (extreme danger)
• Don’t discharge (fly) or charge until battery is
at room temp after either
• Don’t discharge lower than ~3.3v (this damages
the battery)
• Don’t keep a ‘puffy’ lipo around (extreme
danger)
DO’s
• DO USE A FIREPROOF LIPO BAG, or metal
ammo can, fire proof safe etc.
• DO charge with a lipo charger, USB ones
overcharge and puff your lipos
• DO Follow the instructions on how to charge a
lipo with said charger
• DO Keep sand on hand, water will not put it
out.
18. Batteries - Continued
• “S” rating – Number of cells in the battery
• 3.7v per cell (4.2 fully charged): 4s battery outputs 16.8v fully charged
• Micro quads (ex. Hubsan X4,Cheerson CX10) have 1s, or 1 cell Lipos
• Larger Multirotors have multiple 6s, 8s or even 10s batteries
• Mah rating – Milliamp Hours
• Ex. 4200 Mah – capacity of battery
• “C” rating
• Until Lipo technology improves, it is generally unsafe to charge faster than 1C (or at the capacity-per-
hour of the battery)
19. BEC andVoltage Regulators
• BEC – Battery Elimination
Circuit aka Power Filter
• ESC’s and Motors create
electronic ‘noise’ that anything
in the power circuit feels
• Can cause First PersonView
(FPV) feeds to be fuzzy when
you start your motors
• BEC’s create ‘clean’ power
• Basic Setup: Battery->PDB-
>BEC->Components
20. BEC andVoltage Regulators
• Voltage Regulator / Stepper – Outputs a set steady voltage
• Components usually don’t have internal voltage limiters
• Check the voltage requirements
• Avoid releasing the magic blue smoke that makes electronics work
• Voltage examples:
• Gimbal Controller board: 12v
• FPV Cameras: 5v to 12v (camera specific)
• VideoTransmitter: 12v
21. Flight Controller aka “The Brains”
• Combines inputs from pitch, roll, yaw, horizontal and vertical accelerometers, GPS
receivers, controller receivers to keep control of the aircraft.
• Is connected to the receiver either a per-channel cables or via SBUS (all the
channels on one cable)
• Is powered by BEC/PF component or powered via one of the power connections
from a ESC (if that ESC has a BEC built in)
• It’s really FC dependent: DJI has a DJI-specific component (powered off of the PDB),
3DRobotics has one you plug in-line with the battery and PDB
22. Flight Controllers Simple Comparison
• Locked/Expensive: DJI Naza M Lite, NazaV2,Wookong?
• Plug and play, but no tuning, “DJI dance required”
• Reliability Question: Flyaway, Grounded until locked firmware updates
• EagleTree Systems – has plug and play customizable OSD
• ArduoPilot (APM Pilot)
• Open-Source
• Fully Featured
• Fully Configurable
• FullCode Accessibility
• Many HardwareVendors
23. Transmitter
and Receiver
• Starting out, it’s best to buy aTransmitter/Receiver combo (Tx/Rx).There are a fewTx and
Rx types and they only will work with one of similar type.
• Follow the binding instructions included with the set, they are really simple to set up.
• Frequency
• Most common is 2.4GHz and further range and obstacle penetration is required, UHF is used.
• Channels – Use at least a 6 channelTx/Rx set
• Each of the pitch, roll, yaw, throttle require a channel (that’s 4 so far)
• All flight controllers have multiple flight modes (another channel, now up to 5)
24. Other Components
• On-Screen-Display (OSD) – used to display
telemetry (altitude, gps, voltage, heading
ETC).
• Gimbals and Gimbal Controllers
• FPV Systems (Camera,VTX), Goggles and
Monitors
• Groundstations (VRx,TV’s)
• Dipole, Cloverleaf,Yagi other antenna types
25. BasicTools Needed to Build
• Small set of Phillips and Flathead screw drivers
• Metric and Standard Allen
• Soldering Iron with solder
• “Helping Hands” (Harbor Freight)
• Wire cutters/strippers
• Heat-shrinkTubing (Harbor Freight)
• A lighter or heat gun for the tubing
35. Step 6: Connect to FC Software and Calibrate
• Visit manufacturer site to get correct drivers
• Verify controller connectivity
• Update firmware
• Calibrate compass (process varies per FC)
• Calibrate Accelerometers
• Calibrate controller modes/sticks/switches
• Set up initial flight modes
36. Step 7:Verify Motor Rotation
• Take/keep propellers off!
• Most Flight Controller software will have ability to test rotation of motors to
verify that the ESC’s are wired correctly.
• If you can’t verify it via software, you’ll just have to test via throttling up.
37. Step 8:Test flight/Tune
• In a SAFE area!!!
• Let FC set its GPS location, this can take a while if it hasn’t done it recently
• Verify that it is ready via LED output or tones based on FC
• Do not learn to fly with it in GPS mode! Use it as an aid later, not a crutch
from the start!
• Or use a test rig:
38.
39. Parts and Community Resources
Parts – Online Stores
• ReadyMadeRC.com
• GetFPV.com
• GotHeliRC.com
• Amazon.com
• HobbyKing and Banggood
• Non-US based = higher shipping
• YMMV – I hear constant complaints about product
and service
Community
• Facebook Group – Quadcopters
• RCGroups.com
• Reddit Subs: Quadcopters, Multirotors, FPV,
Multicopter, RadioControl, DIYDrones,
MultiCopterBuildsx