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PYROLYSiS
AJNAALAVUDEEN
2011-06-001
Pyrolysis
 Pyrolysis is a thermo chemical decomposition
of organic material in to liquid, gases and
char(solid residue)at elevated temperature in
the absence of oxygen(or any halogen).
Characters??
 Temperature : 500-800˚c
 Greek word : pyro- ‟ fire”
lysis-‟seperatingˮ.
 Involves the simultaneous change of
chemical composition & physical phases.
 Process is irreversible.
 Pyrolyses process is an endothermic
process.
Pyrolytic products
 fuels
Feedstock for chemical & material
industries
 bio-char
Gases(methane,hydrogen,carbondioxide,ca
rbonmonoxide).
Materials used??
coal
animal waste
food scraps
paper
rubber
biomass
Biomass
 Biomass is an organic material produced
directly from plants & animals or indirectly
from industrial,commercial,domestic or
agricultural products.
Agricultural waste :- crop & vegetable
residuals(rice husk, straw)
livestock :- butchery waste, bone material, dead
animals.
forestry :- forest residue, processing waste,
sawdust.
Fishery :- processing waste, fishbone meal,
dead fish.
Industrial & house hold organic residuals :-
sewage sludge, waste food etc.
Types of pyrolysis
1.Slow pyrolysis
2.Fast pyrolysis
Slow pyrolysis
Slow biomass heating rates→low
temperatures→lengthy gas and solids
residence times.
Temperature :- around 500˚C.
Main product :- bio-char.
Fast pyrolysis
 Yield 60% bio-oil.
 Takes only seconds to complete the
pyrolyses.
 Very high heating and heat transfer rates,
which require a finely ground feed.
 Residence time of pyrolysis vapours in the
reactor less than 1 sec.
 Quenching (rapid cooling) of the pyrolysis
vapours to give the bio-oil product.
 Calorific value :- 3500kcal.
Rice husk
 The outermost layer of the paddy grain is the
rice husk, also called rice hull.
 Still often considered as a waste product in
the rice mill & therefore often either burned
in the open or dumped on wasteland.
 Rice husk has high calorific value and often
can be used as a renewable fuel.
Pyrolysis of rice husk
hhhbgg
jig
k
Rice husk
Pyrolysis at 400 - 650 OC
Uncondensed gas
kchar
Gaseous mixture
sorting
drying
condensation
Bio-oil
PROCESS
 moisture free rice husk sample was taken in
to a perforated holder and was introduced in
to the tube furnace.
 The furnace was made air tight & heated
electrically.
 Reactor temperature was recorded using a
digital thermometer.
 Pyrolyses were performed under
vaccum.(710-720mm Hg).
 A centrifugal pump was set to create &
maintain the vaccum inside the pyrolyser.
 Temperature of pyrolyser was varied within
400-650°C.
 The mixture of liquid & gas was allowed to
come out through vaccum line & set at one
side of the pyrolyser.
 The fluid from the pyrolyser was condensed
in a series of ice cooled condenser & bio-oil
was obtained.
 Uncondensed gas was blown off.
 The solid bio-char was collected from the
pyrolyser as residue at the end of each batch
of pyrolysis.
Advantages of pyrolysis
Simple.
Low cost technology.
Capable of processing a wide variety of
feedstock's producing gases,bio-
oil,biochemical & charcoal.
Reduces greenhouse gas emissions and
waste going to landfill .
Produces a marketable product (electricity).
Low risk of water pollution .
Low risk of odours .
High recovery rate of resources .
Minimal risk of health consequences .
Commercially proven technology.
Disadvantages
 Technology is still evolving.
 Market are yet to be developed for char
product and pyrolysis liquid.
THANK YOU

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Pyrolyses

  • 2. Pyrolysis  Pyrolysis is a thermo chemical decomposition of organic material in to liquid, gases and char(solid residue)at elevated temperature in the absence of oxygen(or any halogen).
  • 3. Characters??  Temperature : 500-800˚c  Greek word : pyro- ‟ fire” lysis-‟seperatingˮ.  Involves the simultaneous change of chemical composition & physical phases.
  • 4.  Process is irreversible.  Pyrolyses process is an endothermic process.
  • 5. Pyrolytic products  fuels Feedstock for chemical & material industries  bio-char Gases(methane,hydrogen,carbondioxide,ca rbonmonoxide).
  • 6. Materials used?? coal animal waste food scraps paper rubber biomass
  • 7. Biomass  Biomass is an organic material produced directly from plants & animals or indirectly from industrial,commercial,domestic or agricultural products.
  • 8. Agricultural waste :- crop & vegetable residuals(rice husk, straw) livestock :- butchery waste, bone material, dead animals. forestry :- forest residue, processing waste, sawdust. Fishery :- processing waste, fishbone meal, dead fish. Industrial & house hold organic residuals :- sewage sludge, waste food etc.
  • 9. Types of pyrolysis 1.Slow pyrolysis 2.Fast pyrolysis
  • 10. Slow pyrolysis Slow biomass heating rates→low temperatures→lengthy gas and solids residence times. Temperature :- around 500˚C. Main product :- bio-char.
  • 11. Fast pyrolysis  Yield 60% bio-oil.  Takes only seconds to complete the pyrolyses.  Very high heating and heat transfer rates, which require a finely ground feed.  Residence time of pyrolysis vapours in the reactor less than 1 sec.  Quenching (rapid cooling) of the pyrolysis vapours to give the bio-oil product.  Calorific value :- 3500kcal.
  • 12. Rice husk  The outermost layer of the paddy grain is the rice husk, also called rice hull.  Still often considered as a waste product in the rice mill & therefore often either burned in the open or dumped on wasteland.  Rice husk has high calorific value and often can be used as a renewable fuel.
  • 13. Pyrolysis of rice husk hhhbgg jig k Rice husk Pyrolysis at 400 - 650 OC Uncondensed gas kchar Gaseous mixture sorting drying condensation Bio-oil
  • 14. PROCESS  moisture free rice husk sample was taken in to a perforated holder and was introduced in to the tube furnace.  The furnace was made air tight & heated electrically.  Reactor temperature was recorded using a digital thermometer.  Pyrolyses were performed under vaccum.(710-720mm Hg).
  • 15.  A centrifugal pump was set to create & maintain the vaccum inside the pyrolyser.  Temperature of pyrolyser was varied within 400-650°C.  The mixture of liquid & gas was allowed to come out through vaccum line & set at one side of the pyrolyser.  The fluid from the pyrolyser was condensed in a series of ice cooled condenser & bio-oil was obtained.
  • 16.  Uncondensed gas was blown off.  The solid bio-char was collected from the pyrolyser as residue at the end of each batch of pyrolysis.
  • 17. Advantages of pyrolysis Simple. Low cost technology. Capable of processing a wide variety of feedstock's producing gases,bio- oil,biochemical & charcoal. Reduces greenhouse gas emissions and waste going to landfill .
  • 18. Produces a marketable product (electricity). Low risk of water pollution . Low risk of odours . High recovery rate of resources . Minimal risk of health consequences . Commercially proven technology.
  • 19. Disadvantages  Technology is still evolving.  Market are yet to be developed for char product and pyrolysis liquid.