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Carton Container Recycling

Information for Municipal Residential Recycling Programs
©November, 2012




                                                           1
Carton Council of Canada Welcomes…

• Information-sharing
• Problem-solving
• Collaboration




                                     2
Who We Are
    » The Carton Council of Canada (CCC) represents
      the leading carton manufacturing companies in
      Canada
    » Our member companies manufacture and market
      processing and packaging systems that are
      convenient, safe and environmentally sound.
•




                                                      3
How We Came To Be
Need                                     Affiliates
The Carton Council of Canada was         The Carton Council of Canada is a part of
established to advance sustainable       the Carton Council of North America.
recycling solutions in Canada.
                                         In France, carton manufactures belong to
Cartons are a valuable industry          the Alliance Carton Nature (ACN).
commodity with multiple end markets,
including tissue and other value added   Carton Manufacturers in other European
products.                                countries and the United Kingdom are a
                                         part of The Alliance for Beverage Cartons
                                         and the Environment (ACE).




                                                                                     4
What We Endeavour To Achieve
Mission                       Vision                     Initial Goals
The Carton Council of         Our vision is a world in   Our goal is to work with the entire
Canada’s mission is to        which every carton is      recycling value chain to facilitate a
increase the                  recycled.                  sustainable infrastructure for carton
environmental                                            recycling.
performance of food and
beverage cartons through                                 • Work with processors to sort cartons
minimizing their life cycle                                into a separate grade
impacts, including                                       • Facilitate strong North American end-
diverting them from                                        markets for cartons while taking
landfills through increased                                advantage of existing export end
recycling.                                                 markets
                                                         • Create top-of-mind awareness
                                                           among consumers for carton
                                                           recycling
                                                         • Share our knowledge and industry
                                                           expertise with governments to
                                                           promote attainable waste diversion
                                                           goals.

                                                                                                 5
What Do We Mean by “Cartons?”




                                6
For Consideration: Challenges and
Critical Success Factors

• What are the critical success factors for
  successful diversion of carton containers in
  blue box recycling programs?

• What are/have been key barriers and
  challenges to optimize carton container
  recycling in your program?


                                                 7
Overview of North American Mills Consuming
Polycoat Used Cartons




                                             8
Canadian Goals
  Sorting into separate grades   Ensure robust North American
                                    end-markets for cartons




   Drive consumer awareness       Stakeholder engagement




                                                                9
Carton Council Focus Areas for Ontario




 Recycling      Growing      Stakeholder
  Policy        Recycling    Engagement




                                           10
Growing Recycling: Key to Success




             Growing
             Recycling




                                    11
What is Needed
Consumers
Awareness –
                        Collectors
must know cartons
are recyclable & how    Assurance –
                                              Sorters
& why to do so          proof that markets
                        want & will recycle   Assurance –
                                                                      Markets
Access –
Canadians able to       cartons               proof that markets
conveniently recycle    Assistance -          want & will recycle     Assurance -
their used cartons at   technical &           cartons                 pricing sufficient to
home & on-the-go        promotional support   Assistance -            encourage
                        to establish carton   technical &             collection/sorting;
                        recycling programs    potentially financial   sufficient cartons
                                              assistance to build a   volume to justify
                                              business case to sort   buying
                                              cartons                 Assistance –
                                                                      technical &
                                                                      potentially financial




                                                                                              12
Building Sustainable Markets

                                               Markets

                                                   Step 1


 Identify suitable North American mill partners
 Negotiate agreements with partners to buy cartons
  at prices that drive collection & sorting
 Develop broker ties to move supply to markets


                                                            13
First Priority
• Clear up misconception that gable top &
  aseptic cartons cannot be successfully
  recycled
  » There is no wax coating on cartons
  » Aluminum foil in aseptic cartons does not prohibit
    recyclability




                                                         14
Cartons – Source of High Quality Fibre
•   Cartons = high quality, long strand, bleached virgin fibre
    source
•   Primary markets are deinked pulp & tissue users - a stable
    secondary fibre market in North America
•   Conventional fibre supply (e.g., office paper) is not increasing
    enough to keep up with mills’ demand
    » seeking alternative sources of high-quality fibre
•   Yield for carton fibre comparable to Sorted Office Paper
    (SOP) & Coated Book (CBS)
•   Carton fiber does not require deinking because printing is on
    outer polyethylene layer



                                                                       15
In 2008…




           16
Engaging with Various End Markets
                in North America



Grupo Empresarial Transforma




                                 Great Lakes Tissue Company




                                                       17
Mill Successes in 2012
              Great
              Lakes
              Tissue




GRUPO
EMPRESARIAL
TRANSFORMA



                  ©CCC November 2012
                                       18
Traditional Recycling Technology
•   Repulping of PC Cartons in hydro-pulper (large blender)
    » Water + small amount of chemicals (possibly)
    » Pulp until fibers have separated from poly or poly/aluminum
    » Send fibers through screens and cleaners to remove any
      contaminants
    » Result: fiber becomes new paper products (tissue, toweling or fine
      paper) OR
    » Air Dry or Wet Lap pulp to be sent to mills for paper products
    » Poly and poly/Aluminum residual can go to companies to make
      products or may be used as fuel on site.
    » End users: Fibrek, Great Lakes Tissue, KC Mexico, REPAK, GET




                                                                           19
Alternative Recycling Technologies
•    Extrusion: whole carton     •   Thermo Compression: whole
     solution                        carton solution
    » Inbound furnish ground         » Shredded carton material
      up, blended together and         sandwiched between 2 sheets of
      extruded                         LDPE
    » can produce Wood               » Heat and pressure applied from
      Plastic Composites               above and below
    » Can provide end market         » Produces ceiling tiles, wallboard
      for poly & poly/aluminum         (replacement for OSB & Dura
      residual from re-pulping         Rock/cement board) & roof tiles
      mills                          » Can provide end market for poly &
    » End users: Ecomadera             poly/aluminum residual from re-
      and Perlamec                     pulping mills
                                     » End users: Rewall & Placove


                                                                    20
Continue to Build on Campaign Success




      Cartons are now an ISRI traded commodity
           (Grade #52) & demand is strong


                                                 21
Carton Pricing in Ontario
•   Carton pricing generally follows Sorted Office
    Paper (SOP) pricing
    » Varies by location of source, fibre mix, etc.
•   Export pricing varies based on shipping container
    weights & shipping locations – strong export
    demand
    » Over 140 mills consuming cartons worldwide
•   Brokers can provide municipalities with enhanced
    shipping options when volumes are low



                                                        22
Carton Value Not Volatile
$800


$700


$600


$500


$400
                                                                                                            PET (mixed)
                                                                                                            Newspaper (ONP #8)
$300
                                                                                                            Polycoat Containers

$200


$100


  $-
       2011   2011   2012   2012   2012   2012   2012   2012     2012     2012     2012     2012

       Nov    Dec    Jan    Feb    Mar    Apr    May    June      July     Aug     Sept      Oct




                                                  Source: StewardEdge monthly price sheet (figures in $/tonne)
                                                                                                                           23
For Consideration: Market Update

•   Are there opportunities for you to optimize your
    end markets for carton containers?

•   What support would be helpful to optimize end
    markets for carton container recycling?




                                                       24
Increasing Carton Recycling
Engaging Municipalities and Consumers in The Carton
           Council of Canada’s Goals




                                                      25
Stakeholder Engagement

   Creating a two-way dialogue

    Provide communications content support to municipal
    recycling coordinators

    Engage in municipal promotion and education efforts to
    improve residential capture of used cartons




                                                              26
Engaging Municipalities & Stakeholders

•   Collaborative Efforts
•   Social Media Support
•   Toolkit Templates
•   Video Footage
•   Stakeholder FAQs for
    Communities, Haulers and MRFs
•   Technical Assistance
•   Our Website
    •www.recyclecartons.ca




                                         27
How We Can Help
•   Drive consumer awareness
•   Promote the broader positive sustainability profile
    of cartons to ensure consumers make smart
    purchases
•   P&E materials for communities to customize
•   CCC plans to provide targeted P&E support in
    2013
    »   In development now
    »   For community initiatives that meet criteria
    »   Expect small pool of matching funding
    »   Program launch in 2013

                                                          28
Toolkit Resources for Your Use (1)
• Ad Materials/Bill   • Door Hangers
  Stuffers




                                       29
Toolkit Resources for Your Use (2)
• Magnets          • FAQ




                                     30
Toolkit Resources for Your Use (3)
• 3-Fold Brochure   • Bookmark




                                     31
CCC Materials Are a Starting Point




                                     32
Achieving our Vision


        A world where used packaging and
        printed paper are seen as valuable
         resources to be recovered in an
            economically and socially
               responsible manner




                                             33
For Consideration: Communications

•   What types of communication materials/efforts are
    needed or might be effective to drive higher carton
    container recycling?

•   Any feedback on the CCC communication
    materials and would these materials be useful to
    your communication efforts?




                                                          34
For Consideration: Next Steps

•   Reflecting on the barriers and critical success
    factors discussed earlier, what are some solutions
    and actions that could be undertaken to grow
    carton container recycling?

•   How can the CCC best support municipal efforts?




                                                         35
For Consideration: Final
Recommendations
• What is the ONE key thing the Carton Council could
  do and the one key thing you/municipalities could do
  to support increased recycling of cartons?




                                                         36
Thank you!

• Contact information:

  » Giovanna Lemos:
    giovanna.lemos@tetrapak.com

  » Jason Pelz:
    jason.pelz@tetrapak.com



                                  37

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Carton Container Recycling

  • 1. Carton Container Recycling Information for Municipal Residential Recycling Programs ©November, 2012 1
  • 2. Carton Council of Canada Welcomes… • Information-sharing • Problem-solving • Collaboration 2
  • 3. Who We Are » The Carton Council of Canada (CCC) represents the leading carton manufacturing companies in Canada » Our member companies manufacture and market processing and packaging systems that are convenient, safe and environmentally sound. • 3
  • 4. How We Came To Be Need Affiliates The Carton Council of Canada was The Carton Council of Canada is a part of established to advance sustainable the Carton Council of North America. recycling solutions in Canada. In France, carton manufactures belong to Cartons are a valuable industry the Alliance Carton Nature (ACN). commodity with multiple end markets, including tissue and other value added Carton Manufacturers in other European products. countries and the United Kingdom are a part of The Alliance for Beverage Cartons and the Environment (ACE). 4
  • 5. What We Endeavour To Achieve Mission Vision Initial Goals The Carton Council of Our vision is a world in Our goal is to work with the entire Canada’s mission is to which every carton is recycling value chain to facilitate a increase the recycled. sustainable infrastructure for carton environmental recycling. performance of food and beverage cartons through • Work with processors to sort cartons minimizing their life cycle into a separate grade impacts, including • Facilitate strong North American end- diverting them from markets for cartons while taking landfills through increased advantage of existing export end recycling. markets • Create top-of-mind awareness among consumers for carton recycling • Share our knowledge and industry expertise with governments to promote attainable waste diversion goals. 5
  • 6. What Do We Mean by “Cartons?” 6
  • 7. For Consideration: Challenges and Critical Success Factors • What are the critical success factors for successful diversion of carton containers in blue box recycling programs? • What are/have been key barriers and challenges to optimize carton container recycling in your program? 7
  • 8. Overview of North American Mills Consuming Polycoat Used Cartons 8
  • 9. Canadian Goals Sorting into separate grades Ensure robust North American end-markets for cartons Drive consumer awareness Stakeholder engagement 9
  • 10. Carton Council Focus Areas for Ontario Recycling Growing Stakeholder Policy Recycling Engagement 10
  • 11. Growing Recycling: Key to Success Growing Recycling 11
  • 12. What is Needed Consumers Awareness – Collectors must know cartons are recyclable & how Assurance – Sorters & why to do so proof that markets want & will recycle Assurance – Markets Access – Canadians able to cartons proof that markets conveniently recycle Assistance - want & will recycle Assurance - their used cartons at technical & cartons pricing sufficient to home & on-the-go promotional support Assistance - encourage to establish carton technical & collection/sorting; recycling programs potentially financial sufficient cartons assistance to build a volume to justify business case to sort buying cartons Assistance – technical & potentially financial 12
  • 13. Building Sustainable Markets Markets Step 1  Identify suitable North American mill partners  Negotiate agreements with partners to buy cartons at prices that drive collection & sorting  Develop broker ties to move supply to markets 13
  • 14. First Priority • Clear up misconception that gable top & aseptic cartons cannot be successfully recycled » There is no wax coating on cartons » Aluminum foil in aseptic cartons does not prohibit recyclability 14
  • 15. Cartons – Source of High Quality Fibre • Cartons = high quality, long strand, bleached virgin fibre source • Primary markets are deinked pulp & tissue users - a stable secondary fibre market in North America • Conventional fibre supply (e.g., office paper) is not increasing enough to keep up with mills’ demand » seeking alternative sources of high-quality fibre • Yield for carton fibre comparable to Sorted Office Paper (SOP) & Coated Book (CBS) • Carton fiber does not require deinking because printing is on outer polyethylene layer 15
  • 17. Engaging with Various End Markets in North America Grupo Empresarial Transforma Great Lakes Tissue Company 17
  • 18. Mill Successes in 2012 Great Lakes Tissue GRUPO EMPRESARIAL TRANSFORMA ©CCC November 2012 18
  • 19. Traditional Recycling Technology • Repulping of PC Cartons in hydro-pulper (large blender) » Water + small amount of chemicals (possibly) » Pulp until fibers have separated from poly or poly/aluminum » Send fibers through screens and cleaners to remove any contaminants » Result: fiber becomes new paper products (tissue, toweling or fine paper) OR » Air Dry or Wet Lap pulp to be sent to mills for paper products » Poly and poly/Aluminum residual can go to companies to make products or may be used as fuel on site. » End users: Fibrek, Great Lakes Tissue, KC Mexico, REPAK, GET 19
  • 20. Alternative Recycling Technologies • Extrusion: whole carton • Thermo Compression: whole solution carton solution » Inbound furnish ground » Shredded carton material up, blended together and sandwiched between 2 sheets of extruded LDPE » can produce Wood » Heat and pressure applied from Plastic Composites above and below » Can provide end market » Produces ceiling tiles, wallboard for poly & poly/aluminum (replacement for OSB & Dura residual from re-pulping Rock/cement board) & roof tiles mills » Can provide end market for poly & » End users: Ecomadera poly/aluminum residual from re- and Perlamec pulping mills » End users: Rewall & Placove 20
  • 21. Continue to Build on Campaign Success Cartons are now an ISRI traded commodity (Grade #52) & demand is strong 21
  • 22. Carton Pricing in Ontario • Carton pricing generally follows Sorted Office Paper (SOP) pricing » Varies by location of source, fibre mix, etc. • Export pricing varies based on shipping container weights & shipping locations – strong export demand » Over 140 mills consuming cartons worldwide • Brokers can provide municipalities with enhanced shipping options when volumes are low 22
  • 23. Carton Value Not Volatile $800 $700 $600 $500 $400 PET (mixed) Newspaper (ONP #8) $300 Polycoat Containers $200 $100 $- 2011 2011 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 Nov Dec Jan Feb Mar Apr May June July Aug Sept Oct Source: StewardEdge monthly price sheet (figures in $/tonne) 23
  • 24. For Consideration: Market Update • Are there opportunities for you to optimize your end markets for carton containers? • What support would be helpful to optimize end markets for carton container recycling? 24
  • 25. Increasing Carton Recycling Engaging Municipalities and Consumers in The Carton Council of Canada’s Goals 25
  • 26. Stakeholder Engagement  Creating a two-way dialogue  Provide communications content support to municipal recycling coordinators  Engage in municipal promotion and education efforts to improve residential capture of used cartons 26
  • 27. Engaging Municipalities & Stakeholders • Collaborative Efforts • Social Media Support • Toolkit Templates • Video Footage • Stakeholder FAQs for Communities, Haulers and MRFs • Technical Assistance • Our Website •www.recyclecartons.ca 27
  • 28. How We Can Help • Drive consumer awareness • Promote the broader positive sustainability profile of cartons to ensure consumers make smart purchases • P&E materials for communities to customize • CCC plans to provide targeted P&E support in 2013 » In development now » For community initiatives that meet criteria » Expect small pool of matching funding » Program launch in 2013 28
  • 29. Toolkit Resources for Your Use (1) • Ad Materials/Bill • Door Hangers Stuffers 29
  • 30. Toolkit Resources for Your Use (2) • Magnets • FAQ 30
  • 31. Toolkit Resources for Your Use (3) • 3-Fold Brochure • Bookmark 31
  • 32. CCC Materials Are a Starting Point 32
  • 33. Achieving our Vision A world where used packaging and printed paper are seen as valuable resources to be recovered in an economically and socially responsible manner 33
  • 34. For Consideration: Communications • What types of communication materials/efforts are needed or might be effective to drive higher carton container recycling? • Any feedback on the CCC communication materials and would these materials be useful to your communication efforts? 34
  • 35. For Consideration: Next Steps • Reflecting on the barriers and critical success factors discussed earlier, what are some solutions and actions that could be undertaken to grow carton container recycling? • How can the CCC best support municipal efforts? 35
  • 36. For Consideration: Final Recommendations • What is the ONE key thing the Carton Council could do and the one key thing you/municipalities could do to support increased recycling of cartons? 36
  • 37. Thank you! • Contact information: » Giovanna Lemos: giovanna.lemos@tetrapak.com » Jason Pelz: jason.pelz@tetrapak.com 37

Editor's Notes

  1. Meet our recyclers – the list of recyclers accepting cartons in North America is getting bigger!
  2. Value of cartons Has significantly grown over the last 4 years from 0 to 116$ today. Since beginning of the year – value is stable.In Nov. 2011 – price /t for polycoat containers: 123$In Jun. 2012 – price /t for polycoat containers: 109$In Oct. 2012 – price /t for polycoat containers: 65$ in a time when all commodity pricing has decreased sharply. Therefore carton pricing has been consistent amongst other commodities.