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Selector guide
for electrical
engineering
Advanced Materials
Reliable and comprehensive insulation solutions
Rely on
us with
confidence
2
>
Rely on us with confidence
For more than 60 years, Huntsman Advanced Materials, has
developed innovative solutions that are used during virtually every
stage in the production of power applications. Our know-how
and expertise allow us to develop a wide range of solutions that
answer the most stringent requirements for electrical engineering:
> High thermal resistance and thermal conductivity
> Flame-retardancy (UL94 V0/HB listing and EN/TS 45545
qualifications)
> Excellent mechanical and dielectric properties
> Variable hardness and high dimensional stability
> Good chemical resistance and low water uptake
> Reduced production costs and improved efficiency
More than just products
All products are tested in-house in our electrical and mechanical
testing laboratories to ensure they provide the desired properties
and comply with environmental requirements. Our own certified UL
laboratory can speed up the approval process and minimize time-
to-market. Moreover our global manufacturing footprint including
ISO/TS 16494 certified plants in Europe, China and the US and
our local technical support teams ensure the highest proximity with
our customers.
The original brand
serving worldwide electrical
engineering for more than
half a century.
ISO 9001
3
Generators and motors
Araldite®
and Aradur®
impregnation
systems can be used in all insulation
components of motors and generators
thanks to their high mechanical strength,
the strong adhesion to various metals and
substrates and their excellent dielectric
properties.
Your needs
> High mechanical strength
> Strong adhesion to various metals and
substrates
> Excellent dielectic properties
> Anhydride free
Our solutions
> Araldite®
impregnation systems with
thermal class F/H
Insulators and bushings
Araldite®
and Aradur®
casting systems are
backed by 40 years of service experience
and offers especially good and proven
weathering resistance which is required
for outdoor applications.
Your needs
> Obtain high cantilever strength
> Void free castings
> Good weathering resistance
Our solutions
> Araldite®
cycloaliphatic outdoor systems
are backed by 40 years of service
experiences
> Araldite®
HCEP systems reduce leakage
currents and improve reliability and
extend life expectancy
> ERIP system, with low exothermic
reaction
> Cost effective filament winding systems
Reliable and comprehensive solutions for
electrical engineering
4
Switchgears
Araldite®
and Aradur®
casting systems
can be used in indoor and outdoor
applications and fulfill the general
requirements for casting systems for
switchgear parts which are medium to
high glass transition temperature.
Your needs
> Medium to high glass transition
temperature
> Tg adjusted to service temperature
> High resistance to mechanical creeping
> Good weathering resistance
Our solutions
> Araldite®
casting systems with high Tg
> Araldite®
HCEP systems reduce leakage
currents and improve reliability and
extend life expectancy
> Araldite®
NPC systems increase
productivity
Instrument transformers
One of the major properties of Araldite®
and Aradur®
casting systems is high
crack resistance which is mandatory for
instrument transformer castings.
Your needs
> High crack resistance
> Low glass transition temperature
> Good weathering resistance
> Low partial discharge level of castings
Our solutions
> Solid Araldite®
resins with 50 years
experience
> Flexibilised Araldite®
system,
Tg adjustable
> Prefilled, toughened systems for indoor
and outdoor
Dry-type distribution
transformers
The dry-type distribution transformer
application is one of the fields where
Araldite®
systems have gained their long
successful experience. Our Araldite®
product range fulfills the very demanding
requirements on insulation systems which
are high crack resistance, slow curing
process and a high thermal class.
Your needs
> High crack resistance
> Slow curing process
> High thermal class
> Flame-retardancy
Our solutions
> Araldite®
vacuum casting systems with
thermal class F/H
5
Testing, supporting and training services
Material testing and
characterisation
Mechanical testings
Tensile, compressive, flexural properties,
shore hardness, thermal ageing, cycling
under humidity, compressive and flexural
properties, HDT, UV-ageing under
temperature and humidity, Charpy / Izod
pendulum impact testing, tensile shear /
peeling, ILSS, creep testing.
Electrical testings
Dielectric strength, dissipation factor,
permittivity, inductance / capacitance,
resistivity, tracking resistance CTI,
electrolytic corrosion, moisture insulation
resistance, thermal shock storage, thermal
ageing, UV and weathering ageing, UL
certification.
Certification
UL certified and participation in CTDP
(Client Test Data Program).
Application engineering
Production of sample parts by potting,
vacuum casting, automatic pressure
gelation (APG), vacuum pressure
impregnation (VPI), trickle impregnation,
coating technologies, simulation of casting
processes.
Training
We offer a training program aimed at
understanding both insulating materials
and processing technologies including
practical sessions.
Further information on dates and locations
available upon request.
1. Production site
Monthey / Switzerland
2. Automatic vacuum
encapsulating equipment
3. Training
1 2 3
6
Generators and motors
Impregnation systems
Product designation Mix ratio Tg Viscosity Thermal class Manufacturing
process
Main features
Conditions 25°C
Norm
Unit pbw °C mPa.s
Resin XD 4410 1-component 125 1 500 F Vacuum pressure
impregnation
1-component, excellent dielectric
properties. Anydride-free.
Araldite®
MY 790-1 CH /
Aradur®
HY 1102
100 : 100 143 400 H Vacuum pressure
impregnation
Standard system, thermal class H, high Tg.
Araldite®
30790 1-component 143 240 H Vacuum pressure
impregnation
1-component. Same properties as
Araldite®
MY 790-1 CH / Aradur®
HY 1102.
Araldite®
CY 192-1 /
Aradur®
HY 918
100 : 100 92 200 F Vacuum pressure
impregnation
Outstanding arc and tracking resistance,
high flexibility and crack resistance.
7
Insulators and bushings
Monolithic insulators and bushings - Casting systems
Product designation Mix ratio Tg KIC Manufacturing process Main features
Conditions
Norm
Unit pbw °C mPa.m0.5
Indoor applications
Resin XB 5915 /
Hardener XB 5916
70 : 100 140 2.7 Automatic pressure
gelation, vacuum casting
Toughened, high Tg, wollastonite pre-filled, suitable for
MV and HV, high crack resistance.
Araldite®
CW 229-3 /
Aradur®
HW 229-1
100 : 100 115 2.9 Vacuum casting, automatic
pressure gelation
Wollastonite prefilled system, low thermal exp.
Coefficient, high crack resistance, moderate reactivity,
UL 746 B recognition for 200°C service temperature.
Araldite®
CY 228-1 /
Aradur®
HY 918-1 /
Accelerator DY 062 /
Filler Silica
100 : 100 115 2.1 Automatic pressure
gelation
High mechanical and electrical properties, good
thermal shock resistance, high filler content possible.
Araldite®
NPC systems - No post cure required
Araldite®
CW 229 NPC /
Aradur®
229 NPC
100 : 100 115 2.9 Automatic pressure
gelation
No post cure grade of Araldite®
CW 229-3 / Aradur®
HW 229-1, UL 746 B recognition for 200°C service
temperature.
Resin XB 5992 /
Hardener XB 5993 /
Filler Silica
100 : 90 : 350 107 2.1 Automatic pressure
gelation
No post cure after demolding, good thermal cycling
resistance, saving processing cost.
Outdoor applications
Araldite®
CEP standard systems
Araldite®
CY 184 /
Aradur®
HY 1235 BD /
Accelerator DY 062 /
Filler Silica-EST
100 : 90 : 0.6 : 370 110 2.5 Automatic pressure
gelation, vacuum casting
Long experience, liquid hardener, also used in severe
indoor conditions (pollution humidity), EDF approved
(HN-26-E-20).
Resin XB 5918-3 /
Hardener XB 5919-3
100 : 100 110 2.6 Automatic pressure
gelation, vacuum casting
Core shell toughened outdoor system, prefilled, high
crack resistance.
Araldite®
HCEP systems with hydrophobic properties
Araldite®
CY 5622 /
Aradur®
HY 1235 BD /
Accelerator DY 062 /
Filler Silica-EST
100 : 82 : 0.45
: 355
110 2.5 Automatic pressure
gelation, vacuum casting
Hydrophobic cycloaliphatic system with liquid
hardener, excellent thermal cycle resistance,
hydrophobicity transfer and recovery, extended
insulator lifetime, utility approvals. Approved according
to EN 45545 for railway applications: best class R23 /
HL 3 suited for tunnels.
Resin XB 5957 /
Hardener XB 5958
100 : 100 110 2.5 Automatic pressure
gelation, vacuum casting
Hydrophobic pre-filled cycloaliphatic system, improved
crack resistance, hydrophobicity transfer and recovery,
extended insulator lifetime.
8
Composite insulators and bushings - Impregnation systems
Product designation Mix ratio Tg Viscosity Flexural
strength
Manufacturing
process
Main features
Conditions 25°C
Norm
Unit pbw °C mPa.s Mpa
For rods
Araldite®
MY 740 /
Aradur®
HY 918-1 /
Accelerator DY 062
100 : 85 : 1.3 120 700 160 Pultrusion Standard system with high mechanical
performance.
Araldite®
MY 740 /
Aradur®
HY 5917-2
100 : 85 125 1 000 140 Pultrusion Decarboxylation-free (low risk of bubble
formation), for high quality translucent rods.
Araldite®
MY 740 /
Aradur®
HY 906 /
Accelerator DY 070
100 : 95 : 1.2 170 1 500 145 Pultrusion High Tg system with good mechanical
properties.
Araldite®
MY 740 /
Aradur®
HY 1102 BD /
Accelerator DY 062
100 : 90 : 0.2 140 1 000 115 Pultrusion Standard system with variable accelerator
amount.
For tubes
Araldite®
MY 740 /
Aradur®
HY 918-1 /
Accelerator DY 062
100 : 85 : 1.3 120 700 160 Filament winding Standard system with high mechanical
performance.
Araldite®
MY 740 /
Aradur®
HY 906 /
Accelerator DY 070
100 : 95 : 1.2 170 1 500 145 Filament winding High Tg system with good mechanical
properties.
Araldite®
CY 179 /
CH Aradur®
HT 907 /
Accelerator DY 072
100 : 105 : 8.5 155 280 100 Filament winding Low viscosity standard system for high Tg.
Moderate reactivity. System also available with
liquid hardener.
Resin XB 5860 /
Aradur®
HY 1235 BD
100 : 85 130 650 170 Vacuum
impregnation
Very good mechanical properties,
preaccelerated, moderate reactivity, low
exothermic reaction.
Araldite®
MY 740 /
Aradur®
HY 1102 BD /
Accelerator DY 062
100 : 90 : 0.2 140 1 000 115 Vacuum
impregnation
Standard system with variable accelerator
amount.
For resin impregnated paper bushings
Resin XB 5860 /
Aradur®
HY 1235 BD
100 : 85 130 650 170 Vacuum
impregnation
Very good mechanical properties,
preaccelerated, moderate reactivity, low
exothermic reaction.
Araldite®
MY 740 /
Aradur®
HY 1102 BD /
Accelerator DY 062
100 : 90 : 0.2 140 1 000 115 Vacuum
impregnation
Standard system with variable accelerator
amount.
Araldite®
MY 790-1 CH /
Aradur®
HY 1102 /
Accelerator DY 9577 /
Accelerator DY 073-1
100 : 90 : 0.16
: 0.04
143 400 135 Vacuum
impregnation
Thermal class H, high Tg. Ultra high voltage
bushings.
9
Switchgears
Indoor systems
Product designation Mix ratio Tg KIC Manufacturing process Main features
Conditions
Norm
Unit pbw °C mPa.m0.5
For medium voltage
Araldite®
CW 229-3 /
Aradur®
HW 229-1
100 : 100 115 2.9 Vacuum casting, automatic
pressure gelation
Wollastonite prefilled system, low thermal expansion
coefficient, high crack resistance, moderate reactivity,
best suited for vacuum casting, UL 746 B recognition
for 200°C service temperature.
Araldite®
CY 228-1 /
Aradur®
HY 918-1 /
Accelerator DY 062 /
Filler Silica
100 : 85 : 0.8 : 345 110 2.1 Automatic pressure
gelation, vacuum casting
High mechanical and electrical properties, good
thermal shock resistance, high filler content possible.
Araldite®
CY 5995 /
Aradur®
HY 925 /
Filler Silica
100 : 80 : 270 120 2.5 Vacuum casting Toughened system with high mechanical properties
and excellent thermal shock resistance.
Araldite®
CW 229 NPC /
Aradur®
HW 229 NPC
100 : 100 115 2.9 Automatic pressure
gelation
No post cure grade of CW 229-3/HW 229-1, UL 746
B recognition for 200°C service temperature.
Araldite®
NPC /
Resin XB 5992 /
Hardener XB 5993 /
Filler Silica
100 : 90 : 350 107 2.1 Automatic pressure
gelation, vacuum casting
No post cure after demolding, good thermal cycling
resistance, saving processing cost.
For high voltage
Araldite®
CY 5995 /
Aradur®
HY 925 /
Filler Al 2O3
100 : 87 : 400 120 2.3 Automatic pressure
gelation, vacuum casting
Toughened system for GIS HV.
Resin XB 5950 /
Hardener XB 5951 APG
100 : 100 130 2.0 Automatic pressure
gelation
Alumina prefilled system for high voltage GIS
applications with high Tg and high mechanical
properties.
10
Outdoor systems
Product designation Mix ratio Tg KIC Manufacturing process Main features
Conditions
Norm
Unit pbw °C mPa.m0.5
For medium voltage
Araldite®
CEP standard systems
Araldite®
CY 184 /
Aradur®
HY 1235 BD /
Accelerator DY 062 /
Filler Silica-EST
100 : 90 : 0.6 : 370 110 2.5 Automatic pressure
gelation, vacuum casting
Long experience, liquid hardener, also used in severe
indoor conditions (pollution humidity), EDF approved
(HN-26-E-20).
Resin XB 5918-3 /
Hardener XB 5919-3
100 : 100 110 2.6 Automatic pressure
gelation, vacuum casting
Core shell toughened outdoor system, prefilled, high
crack resistance.
Araldite®
HCEP systems with hydrophobic properties
Araldite®
CY 5622 /
Aradur®
HY 1235 BD /
Accelerator DY 062 /
Filler Silica-EST
100 : 82 : 0.45
: 355
110 2.5 Automatic pressure
gelation, vacuum casting
Hydrophobic cycloaliphatic system with liquid
hardener, excellent thermal cycle resistance,
hydrophobicity transfer and recovery, extended
insulator lifetime, utility approvals. Approved according
to EN 45545 for railway applications: best class R23 /
HL 3 suited for tunnels.
Resin XB 5957 /
Hardener XB 5958
100 : 100 110 2.5 Automatic pressure
gelation, vacuum casting
Hydrophobic pre-filled cycloaliphatic system, improved
crack resistance, hydrophobicity transfer and recovery,
extended insulator lifetime.
11
Instrument transformers
Systems for medium voltage
Product designation Mix ratio Tg KIC Manufacturing process Main features
Conditions
Norm
Unit pbw °C mPa.m0.5
Indoor applications
Araldite®
CW 229-3 /
Aradur®
HW 229-1
100 : 100 115 2.9 Vacuum casting,
automatic pressure
gelation
Wollastonite prefilled system, low thermal expansion
coefficient, high crack resistance, moderate reactivity,
best suited for vacuum casting, UL 746 B recognition
for 200°C service temperature.
Araldite®
CY 5538 /
Aradur®
HY 5571-1 /
Filler Silica
100 : 100 : 390 55 3.0 Vacuum casting Low viscosity, low Tg, high filler load.
Araldite®
CY 228-1 /
Aradur®
HY 918-1 /
Flexibilizer DY 045 /
Accelerator DY 062 /
Filler Silica
100 : 85 : 20 : 0.8
: 385
70 2.7 Automatic pressure
gelation, vacuum casting
Standard, low viscosity, high filler load. DY 042
available as flexibiliser with improved toughness.
Outdoor applications
Araldite®
CEP standard systems
Resin XB 5918-3 /
Hardener XB 5919-3
100 : 100 110 2.6 Automatic pressure
gelation, vacuum casting
Core-shell toughened outdoor system, prefilled, high
crack resistance.
Araldite®
CY 184 /
Aradur®
HY 1235 BD /
Flexibilizer DY 044 /
Accelerator DY 062 /
Filler Silica
100 : 90 : 20 : 0.6
: 410
80 3.0 Automatic pressure
gelation, vacuum casting,
rapid automatic pressure
gelation
Excellent mechanical and dielectrical properties, good
thermal chock, high resistance to erosion under UV,
high tracking and arc resistance.
Araldite®
HCEP systems with hydrophobic properties
Araldite®
CY 5622 /
Aradur®
HY 1235 BD /
Accelerator DY 062 Filler /
Silica-EST
100 : 82 : 0.45
: 355
110 2.5 Automatic pressure
gelation, vacuum casting
Hydrophobic cycloaliphatic system with liquid hardener,
excellent thermal cycle resistance, hydrophobicity
transfer and recovery, extended insulator lifetime, utility
approvals.
Resin XB 5957 /
Hardener XB 5958
100 : 100 110 2.5 Automatic pressure
gelation, vacuum casting
Hydrophobic cycloaliphatic system with liquid hardener,
improved crack resistance, hydrophobicity transfer and
recovery, extended insulator lifetime.
12
Dry-type distribution transformers
Product designation Mix ratio Tg KIC Thermal class Manufacturing
process
Main features
Conditions
Norm
Unit pbw °C mPa.m0.5
Araldite®
CW 229-3 /
Aradur®
HW 229-1
100 : 100 115 2.9 H Vacuum casting Wollastonite prefilled system, low thermal
expansion coefficient, high crack resistance,
moderate reactivity, UL 746 B recognition
for 200°C service temperature.
Resin XB 5942 /
Hardener XB 5943
100 : 100 55 2.4 F Vacuum casting Prefilled, low viscosity, low Tg system to
meet IEC 60076-11 requirements F1 E2 C2.
Araldite®
CY 5538 /
Aradur®
HY 5571-1 /
Filler Al(OH)3 /
Silica
100 : 100 : 310
: 80
55 2.1 F Vacuum casting Suitable for flame retardant cast resin
transformers fulfilling IEC 60076-11 F1 E2
C2, low viscosity, low Tg, high filler load.
Araldite®
CY 5980 /
Aradur®
HY 5980 /
Accelerator DY 061
(glass fiber)
100 : 95 : 0.2 100 - H Vacuum
impregnation
high thermal stability low viscosity system,
high glass fiber load possible.
Araldite®
CY 5948 /
Aradur®
HY 926 /
Filler Silica
100 : 80 : 350 85 2.8 200 Vacuum casting UL 746 B recognition for 200°C service
temperature. Additional hardeners HY
925 and HY 925-1 available for different
reactivities.
Araldite®
CY 225 /
Aradur®
HY 227 /
Filler Silica
100 : 100 : 300 65 3.0 F Vacuum casting Standard system with long experience, low
Tg, very high crack resistance.
Araldite®
F /
Aradur®
HY 905 /
Flexibilizer DY 040 /
Accelerator DY 061 /
Filler Silica
100 : 100 : 10 : 1
: 410
95 2.8 F Vacuum casting Multi purpose standard system with long
experience, low Tg, high crack resistance.
13
Release agents
Product designation Benefits
RenLease®
QZ 13 Optimum release effects. Economical. Only slight soiling of mold.
Allows smooth demolding even at mold temperatures above 150°C (APG)
Enables precise reproduction of surface detail. Short drying times. No corrosion of Araldite®
epoxy or metal molds.
RenLease®
QZ 23 Optimum release effects. Enables precise reproduction of surface detail, contours.
Allows smooth demolding at mold temperatures up to 250°C.
Economical. Fast drying times. Multiple demold.
Does not corrode Araldite®
epoxy or metal molds.
RenLease®
QZ 24 Optimum release effects. Enables precise reproduction of surface detail, contours.
Allows smooth demolding at mold temperatures up to 250°C.
Economical. Fast drying times. Multiple demold.
Does not corrode Araldite®
epoxy or metal molds.
RenLease®
QZ 66 Solvent-free mold release agent. Improved working hygiene.Optimum release effects.
Enables precise reproduction of surface detail, contours. Allows smooth demolding at mold temperatures up to 250°C.
Little amount needed for good release. Fast drying times.
Does not corrode Araldite®
epoxy or metal molds. Multiple demold.
Ancillaries
Coloring pastes
Product designation Benefits
Araldite®
DW 0131 / RAL 1013 (white)
Araldite®
DW 0133 / RAL 3000 (red)
Araldite®
DW 0136 / RAL 80 16 (brown)
Araldite®
DW 0137-1 / RAL 8022 (black)
Araldite®
DW 0138 / RAL 7035 (grey)
Araldite®
DW 0139 / RAL 3000 (red)
Araldite®
DW 9134 / RAL 7035 (grey)
Uniform and homogenous coloration.
Minor effects on the processing and endproperties of a casting resin system.
Light and heat resistance.
Pigment particle size below 50 µm.
Flexibilisers
Product designation Color Color Index pH value Viscosity Benefits
Conditions visual APHA 5% in water; 23°C dynamic 25°C in combination with Araldite®
epoxy resin systems
Norm ISO 6271; DIN EN 1557:1997 ISO 787-9 ISO 12058
Unit mPa.s
Flexibiliser DY 040 clear liquid < 50 4.0 - 7.0 60 - 90 Addition up to 20% possible.
Flexibiliser DY 042 clear liquid < 30 5.0 - 7.0 45 - 65 Low viscosity, provides superior toughening properties while
manufacturing same Tg. Solvent free polyglycol.
Flexibiliser DY 044 clear liquid < 60 4.0 - 7.0 150 - 200 Addition up to 20% possible.
Flexibiliser DY 045 colorless liquid < 15 5.0 - 7.0 80 - 105 Addition up to 20% possible.
Cleaning agent
Product designation Benefits
Ara®
Ecocleaner Suitable alternative to solvents such as acetone, methylene chloride or NMP. High Flash Point. Readily biodegradable. No hazard label. Recycling
by filtering. Flash point 103°C. Vapour pressure (20°C) of 25 Pa.NEW
NEW
14
Adhesives
Product designation Color Mix
ratio
Mix
viscosity
Pot life Cure time
to LSS =
1 N/mm2
Lap
shear
strength
E-modulus Elongation
at break
Benefits
Conditions RT 23°C, 100g 23°C Aluminium 23°C 23°C
Norm
Unit pbw mPa.s min min N/mm2
N/mm2
%
Araldite®
2011 yellow 100 : 80 40 000 100 420 26 1 900 9 Multi purpose. Long working life. Good
resistance to dynamic loading.
Araldite®
2014-1 grey 100 : 50 thixotropic 60 180 19 4 000 0.7 High temperature and chemical resistance.
Low shrinkage. Excellent adhesion on
metals and composites. It has a CTI of
600V which is the maximum rate according
to the IEC 60112.
Araldite®
2033 black 100 : 88 thixotropic 120 - 140 240 16 576 39 Self extinguishing. Gap filling. Medium open
time. High strength. Flammability class:
UL 94 V-0 (4,5 mm), NF 16-101/102 I2F2,
PrCEN/TS 45545-2.
Araldite®
2048 red 100 : 10 thixotropic 10 15 24 350 90 High elongation at break and lap shear.
Optimum pot life / handling time ratio.
Araldite®
2052-1 red 100 : 12 thixotropic 15 20 24 1 750 7 Very high temperature and chemical
resistance. Tolerant to «less than ideal»
pretreatment. Excellent adhesion on metals,
many thermoplastics, glass and ceramics.
Araldite®
AV 4415 /
Hardener HV 4416
dark grey 100 : 50 120 000 90 24h 1.6 n.a. n.a. Temperature resistant to 180°C
Excellent resistance to most common
chemicals. Non flowing paste for ease
of application. Gap filling. Bonds a wide
range of substrate materials. Post cure
recommended for optimum properties.
KIWA potable water approved.
FPI Europe approved.
15
Application technologies Process 1-2 = Casting I Process 3- 4 = Impregnation
Why using this process ? Which criteria need to be considered for the
selection of a resin system ?
What are the typical applications ?
1. Vacuum casting
Ensuring perfect impregnation of high voltage windings
Reliable electrical insulation
Excellent chemical and mechanical protection
Short cycle times
Fully automatic continous production lines
Mass production with highest productivity
Excellent impregnation and gap filling capability
Low viscosity for easy processing
High crack resistance
Low coefficient of thermal expansion
High thermal durability (thermal class)
High dielectric strength
High heat conductivity
Sedimentation stability
Supply in bulk container
Insulators
Bushings
Stators / Rotors
2. Automated Pressure Gelation (APG)
Short cycle times
Void free castings
Shrinkage compensation
Feeding of clamping machines over ring lines with central resin
system preparation
Low viscosity for easy processing
Sedimentation stability
Fast demolding and curing
Thermal class
High crack resistance
Low coefficient of thermal expansion
High heat conductivity
Insulators
Bushings
Stators / Rotors
Switchgears
3. Trickle impregnation
Ensuring void-free impregnation of windings
No loss of impregnating resin
Automatic trickle machines for continous process
Excellent bonding and mechanical fixation
Good heat dissipation
Solvent-free resins
Thermal class
High tracking resistance and dielectric strength
High mechanical strength
High humidty and chemical resistance
Humidity
Small motors for hand tools and household
appliances
Stators / Rotors
4. Vacuum Pressure Impregnation (VPI)
Ensuring void-free impregnation
Reliable electrical insulation with lowest partical discharges
Excellent bonding and mechanical fixation
Good heat dissipation
Low viscosity
Stable viscosity
1-/2-component systems
Thermal class
High tracking resistance and dielectric strength
Humidity and chemical resistance
Large motors and generators
16
More
than just
products
17
>
With innovation
Every day, all over the world, our Technical
Competence centers engage in intensive research
and development focusing on one goal; to deliver
innovative solutions by working hand-in-hand with
our business partners. Together through a continual
exchange of ideas, supported by an experienced team
of sales and technical specialists, we strive to deliver
innovative solutions.
We track both new market expectations and changing
regulations. Protection of the environment, as well as
health and safety are paramount concerns that play an
integral part in our development projects.
By providing certified technologies and patented
products in combination with high quality and reliability,
our chemists and experts bring enhanced value to our
customers to ensure their success.
With customer intimacy
We market a unique product portfolio and a broad
range of forward-looking solutions for our customers.
Customers and partners benefit from an advanced
level of service in:
> Product development and quality control
> Product trials in-house and with customers
> Customer seminars and training
> Trouble-shooting and problem-solving
Partnership with our customers is more than simply
«putting them first». It requires long-term commitment
to forge close relationships that create synergies
of knowledge, security and adaptability to create a
successful, shared future.
With care
Sustainability is a fundamental part of our corporate
and business strategy. We see a better world in
which our innovations help reduce consumption of
natural resources and improve the quality of life for
people everywhere. We are identifying the long-term
trends that affect our markets and looking at how
our products and applications can play a part in
supporting and providing solutions to the challenges
those markets face.
18
We value
your
challenge
19
ConceptanddesignbyZygmundSARL
Huntsman Advanced Materials
Our Advanced Materials division is a leading global chemical
solutions provider with a long heritage of pioneering
technologically advanced epoxy, acrylic, phenolic and
polyurethane-based polymer products.
Our capabilities in high-performance adhesives and
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www.huntsman.com/advanced_materials
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Huntsman Advanced Materials (Guangdong) Co., Ltd.
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Americas
Huntsman Advanced Materials Americas Inc.
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USA
Tel. +1 888 564 9318
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Legal information
All trademarks mentioned are either property of or licensed to
Huntsman Corporation or an affiliate thereof in one or more, but not
all, countries.
Sales of the product described herein (“Product”) are subject to the
general terms and conditions of sale of either Huntsman Advanced
Materials LLC, or its appropriate affiliate including without limitation
Huntsman Advanced Materials (Europe) BVBA, Huntsman Advanced
Materials Americas Inc., or Huntsman Advanced Materials (Hong
Kong) Ltd. or Huntsman Advanced Materials (Guangdong) Ltd.
(“Huntsman”). The following supercedes Buyer’s documents. While
the information and recommendations included in this publication
are, to the best of Huntsman’s knowledge, accurate as of the date
of publication, NOTHING CONTAINED HEREIN IS TO BE CONSTRUED
AS A REPRESENTATION OR WARRANTY OF ANY KIND, EXPRESS
OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY WARRANTY
OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE,
NONINFRINGEMENT OF ANY INTELLECTUAL PROPERTY RIGHTS, OR
WARRANTIES AS TO QUALITY OR CORRESPONDENCE WITH PRIOR
DESCRIPTION OR SAMPLE, AND THE BUYER ASSUMES ALL RISK
AND LIABILITY WHATSOEVER RESULTING FROM THE USE OF SUCH
PRODUCT, WHETHER USED SINGLY OR IN COMBINATION WITH
OTHER SUBSTANCES. No statements or recommendations made
herein are to be construed as a representation about the suitability of
any Product for the particular application of Buyer or user or as an
inducement to infringe any patent or other intellectual property right.
Data and results are based on controlled conditions and/or lab work.
Buyer is responsible to determine the applicability of such information
and recommendations and the suitability of any Product for its own
particular purpose, and to ensure that its intended use of the Product
does not infringe any intellectual property rights.
The Product may be or become hazardous. Buyer should (i) obtain
Material Safety Data Sheets and Technical Data Sheets from
Huntsman containing detailed information on Product hazards
and toxicity, together with proper shipping, handling and storage
procedures for the Product, (ii) take all steps necessary to adequately
inform, warn and familiarize its employees, agents, direct and in
direct customers and contractors who may handle or be exposed
to the Product of all hazards pertaining to and proper procedures
for safe handling, use, storage, transportation and disposal of and
exposure to the Product and (iii) comply with and ensure that its
employees, agents, direct and indirect customers and contractors
who may handle or be exposed to the Product comply with all safety
information contained in the applicable Material Safety Data Sheets,
Technical Data Sheets or other instructions provided by Huntsman and
all applicable laws, regulations and standards relating to the handling,
use, storage, distribution and disposal of and exposure to the Product.
Please note that products may differ from country to country. If you
have any queries, kindly contact your local Huntsman representative.
© 2017 Huntsman Corporation. All rights reserved.
Ref. No. Electrical engineering selector guide 06.17_EN_EU

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Insulation solutions for electrical engineering - Selector guide

  • 1. Selector guide for electrical engineering Advanced Materials Reliable and comprehensive insulation solutions
  • 3. > Rely on us with confidence For more than 60 years, Huntsman Advanced Materials, has developed innovative solutions that are used during virtually every stage in the production of power applications. Our know-how and expertise allow us to develop a wide range of solutions that answer the most stringent requirements for electrical engineering: > High thermal resistance and thermal conductivity > Flame-retardancy (UL94 V0/HB listing and EN/TS 45545 qualifications) > Excellent mechanical and dielectric properties > Variable hardness and high dimensional stability > Good chemical resistance and low water uptake > Reduced production costs and improved efficiency More than just products All products are tested in-house in our electrical and mechanical testing laboratories to ensure they provide the desired properties and comply with environmental requirements. Our own certified UL laboratory can speed up the approval process and minimize time- to-market. Moreover our global manufacturing footprint including ISO/TS 16494 certified plants in Europe, China and the US and our local technical support teams ensure the highest proximity with our customers. The original brand serving worldwide electrical engineering for more than half a century. ISO 9001 3
  • 4. Generators and motors Araldite® and Aradur® impregnation systems can be used in all insulation components of motors and generators thanks to their high mechanical strength, the strong adhesion to various metals and substrates and their excellent dielectric properties. Your needs > High mechanical strength > Strong adhesion to various metals and substrates > Excellent dielectic properties > Anhydride free Our solutions > Araldite® impregnation systems with thermal class F/H Insulators and bushings Araldite® and Aradur® casting systems are backed by 40 years of service experience and offers especially good and proven weathering resistance which is required for outdoor applications. Your needs > Obtain high cantilever strength > Void free castings > Good weathering resistance Our solutions > Araldite® cycloaliphatic outdoor systems are backed by 40 years of service experiences > Araldite® HCEP systems reduce leakage currents and improve reliability and extend life expectancy > ERIP system, with low exothermic reaction > Cost effective filament winding systems Reliable and comprehensive solutions for electrical engineering 4
  • 5. Switchgears Araldite® and Aradur® casting systems can be used in indoor and outdoor applications and fulfill the general requirements for casting systems for switchgear parts which are medium to high glass transition temperature. Your needs > Medium to high glass transition temperature > Tg adjusted to service temperature > High resistance to mechanical creeping > Good weathering resistance Our solutions > Araldite® casting systems with high Tg > Araldite® HCEP systems reduce leakage currents and improve reliability and extend life expectancy > Araldite® NPC systems increase productivity Instrument transformers One of the major properties of Araldite® and Aradur® casting systems is high crack resistance which is mandatory for instrument transformer castings. Your needs > High crack resistance > Low glass transition temperature > Good weathering resistance > Low partial discharge level of castings Our solutions > Solid Araldite® resins with 50 years experience > Flexibilised Araldite® system, Tg adjustable > Prefilled, toughened systems for indoor and outdoor Dry-type distribution transformers The dry-type distribution transformer application is one of the fields where Araldite® systems have gained their long successful experience. Our Araldite® product range fulfills the very demanding requirements on insulation systems which are high crack resistance, slow curing process and a high thermal class. Your needs > High crack resistance > Slow curing process > High thermal class > Flame-retardancy Our solutions > Araldite® vacuum casting systems with thermal class F/H 5
  • 6. Testing, supporting and training services Material testing and characterisation Mechanical testings Tensile, compressive, flexural properties, shore hardness, thermal ageing, cycling under humidity, compressive and flexural properties, HDT, UV-ageing under temperature and humidity, Charpy / Izod pendulum impact testing, tensile shear / peeling, ILSS, creep testing. Electrical testings Dielectric strength, dissipation factor, permittivity, inductance / capacitance, resistivity, tracking resistance CTI, electrolytic corrosion, moisture insulation resistance, thermal shock storage, thermal ageing, UV and weathering ageing, UL certification. Certification UL certified and participation in CTDP (Client Test Data Program). Application engineering Production of sample parts by potting, vacuum casting, automatic pressure gelation (APG), vacuum pressure impregnation (VPI), trickle impregnation, coating technologies, simulation of casting processes. Training We offer a training program aimed at understanding both insulating materials and processing technologies including practical sessions. Further information on dates and locations available upon request. 1. Production site Monthey / Switzerland 2. Automatic vacuum encapsulating equipment 3. Training 1 2 3 6
  • 7. Generators and motors Impregnation systems Product designation Mix ratio Tg Viscosity Thermal class Manufacturing process Main features Conditions 25°C Norm Unit pbw °C mPa.s Resin XD 4410 1-component 125 1 500 F Vacuum pressure impregnation 1-component, excellent dielectric properties. Anydride-free. Araldite® MY 790-1 CH / Aradur® HY 1102 100 : 100 143 400 H Vacuum pressure impregnation Standard system, thermal class H, high Tg. Araldite® 30790 1-component 143 240 H Vacuum pressure impregnation 1-component. Same properties as Araldite® MY 790-1 CH / Aradur® HY 1102. Araldite® CY 192-1 / Aradur® HY 918 100 : 100 92 200 F Vacuum pressure impregnation Outstanding arc and tracking resistance, high flexibility and crack resistance. 7
  • 8. Insulators and bushings Monolithic insulators and bushings - Casting systems Product designation Mix ratio Tg KIC Manufacturing process Main features Conditions Norm Unit pbw °C mPa.m0.5 Indoor applications Resin XB 5915 / Hardener XB 5916 70 : 100 140 2.7 Automatic pressure gelation, vacuum casting Toughened, high Tg, wollastonite pre-filled, suitable for MV and HV, high crack resistance. Araldite® CW 229-3 / Aradur® HW 229-1 100 : 100 115 2.9 Vacuum casting, automatic pressure gelation Wollastonite prefilled system, low thermal exp. Coefficient, high crack resistance, moderate reactivity, UL 746 B recognition for 200°C service temperature. Araldite® CY 228-1 / Aradur® HY 918-1 / Accelerator DY 062 / Filler Silica 100 : 100 115 2.1 Automatic pressure gelation High mechanical and electrical properties, good thermal shock resistance, high filler content possible. Araldite® NPC systems - No post cure required Araldite® CW 229 NPC / Aradur® 229 NPC 100 : 100 115 2.9 Automatic pressure gelation No post cure grade of Araldite® CW 229-3 / Aradur® HW 229-1, UL 746 B recognition for 200°C service temperature. Resin XB 5992 / Hardener XB 5993 / Filler Silica 100 : 90 : 350 107 2.1 Automatic pressure gelation No post cure after demolding, good thermal cycling resistance, saving processing cost. Outdoor applications Araldite® CEP standard systems Araldite® CY 184 / Aradur® HY 1235 BD / Accelerator DY 062 / Filler Silica-EST 100 : 90 : 0.6 : 370 110 2.5 Automatic pressure gelation, vacuum casting Long experience, liquid hardener, also used in severe indoor conditions (pollution humidity), EDF approved (HN-26-E-20). Resin XB 5918-3 / Hardener XB 5919-3 100 : 100 110 2.6 Automatic pressure gelation, vacuum casting Core shell toughened outdoor system, prefilled, high crack resistance. Araldite® HCEP systems with hydrophobic properties Araldite® CY 5622 / Aradur® HY 1235 BD / Accelerator DY 062 / Filler Silica-EST 100 : 82 : 0.45 : 355 110 2.5 Automatic pressure gelation, vacuum casting Hydrophobic cycloaliphatic system with liquid hardener, excellent thermal cycle resistance, hydrophobicity transfer and recovery, extended insulator lifetime, utility approvals. Approved according to EN 45545 for railway applications: best class R23 / HL 3 suited for tunnels. Resin XB 5957 / Hardener XB 5958 100 : 100 110 2.5 Automatic pressure gelation, vacuum casting Hydrophobic pre-filled cycloaliphatic system, improved crack resistance, hydrophobicity transfer and recovery, extended insulator lifetime. 8
  • 9. Composite insulators and bushings - Impregnation systems Product designation Mix ratio Tg Viscosity Flexural strength Manufacturing process Main features Conditions 25°C Norm Unit pbw °C mPa.s Mpa For rods Araldite® MY 740 / Aradur® HY 918-1 / Accelerator DY 062 100 : 85 : 1.3 120 700 160 Pultrusion Standard system with high mechanical performance. Araldite® MY 740 / Aradur® HY 5917-2 100 : 85 125 1 000 140 Pultrusion Decarboxylation-free (low risk of bubble formation), for high quality translucent rods. Araldite® MY 740 / Aradur® HY 906 / Accelerator DY 070 100 : 95 : 1.2 170 1 500 145 Pultrusion High Tg system with good mechanical properties. Araldite® MY 740 / Aradur® HY 1102 BD / Accelerator DY 062 100 : 90 : 0.2 140 1 000 115 Pultrusion Standard system with variable accelerator amount. For tubes Araldite® MY 740 / Aradur® HY 918-1 / Accelerator DY 062 100 : 85 : 1.3 120 700 160 Filament winding Standard system with high mechanical performance. Araldite® MY 740 / Aradur® HY 906 / Accelerator DY 070 100 : 95 : 1.2 170 1 500 145 Filament winding High Tg system with good mechanical properties. Araldite® CY 179 / CH Aradur® HT 907 / Accelerator DY 072 100 : 105 : 8.5 155 280 100 Filament winding Low viscosity standard system for high Tg. Moderate reactivity. System also available with liquid hardener. Resin XB 5860 / Aradur® HY 1235 BD 100 : 85 130 650 170 Vacuum impregnation Very good mechanical properties, preaccelerated, moderate reactivity, low exothermic reaction. Araldite® MY 740 / Aradur® HY 1102 BD / Accelerator DY 062 100 : 90 : 0.2 140 1 000 115 Vacuum impregnation Standard system with variable accelerator amount. For resin impregnated paper bushings Resin XB 5860 / Aradur® HY 1235 BD 100 : 85 130 650 170 Vacuum impregnation Very good mechanical properties, preaccelerated, moderate reactivity, low exothermic reaction. Araldite® MY 740 / Aradur® HY 1102 BD / Accelerator DY 062 100 : 90 : 0.2 140 1 000 115 Vacuum impregnation Standard system with variable accelerator amount. Araldite® MY 790-1 CH / Aradur® HY 1102 / Accelerator DY 9577 / Accelerator DY 073-1 100 : 90 : 0.16 : 0.04 143 400 135 Vacuum impregnation Thermal class H, high Tg. Ultra high voltage bushings. 9
  • 10. Switchgears Indoor systems Product designation Mix ratio Tg KIC Manufacturing process Main features Conditions Norm Unit pbw °C mPa.m0.5 For medium voltage Araldite® CW 229-3 / Aradur® HW 229-1 100 : 100 115 2.9 Vacuum casting, automatic pressure gelation Wollastonite prefilled system, low thermal expansion coefficient, high crack resistance, moderate reactivity, best suited for vacuum casting, UL 746 B recognition for 200°C service temperature. Araldite® CY 228-1 / Aradur® HY 918-1 / Accelerator DY 062 / Filler Silica 100 : 85 : 0.8 : 345 110 2.1 Automatic pressure gelation, vacuum casting High mechanical and electrical properties, good thermal shock resistance, high filler content possible. Araldite® CY 5995 / Aradur® HY 925 / Filler Silica 100 : 80 : 270 120 2.5 Vacuum casting Toughened system with high mechanical properties and excellent thermal shock resistance. Araldite® CW 229 NPC / Aradur® HW 229 NPC 100 : 100 115 2.9 Automatic pressure gelation No post cure grade of CW 229-3/HW 229-1, UL 746 B recognition for 200°C service temperature. Araldite® NPC / Resin XB 5992 / Hardener XB 5993 / Filler Silica 100 : 90 : 350 107 2.1 Automatic pressure gelation, vacuum casting No post cure after demolding, good thermal cycling resistance, saving processing cost. For high voltage Araldite® CY 5995 / Aradur® HY 925 / Filler Al 2O3 100 : 87 : 400 120 2.3 Automatic pressure gelation, vacuum casting Toughened system for GIS HV. Resin XB 5950 / Hardener XB 5951 APG 100 : 100 130 2.0 Automatic pressure gelation Alumina prefilled system for high voltage GIS applications with high Tg and high mechanical properties. 10
  • 11. Outdoor systems Product designation Mix ratio Tg KIC Manufacturing process Main features Conditions Norm Unit pbw °C mPa.m0.5 For medium voltage Araldite® CEP standard systems Araldite® CY 184 / Aradur® HY 1235 BD / Accelerator DY 062 / Filler Silica-EST 100 : 90 : 0.6 : 370 110 2.5 Automatic pressure gelation, vacuum casting Long experience, liquid hardener, also used in severe indoor conditions (pollution humidity), EDF approved (HN-26-E-20). Resin XB 5918-3 / Hardener XB 5919-3 100 : 100 110 2.6 Automatic pressure gelation, vacuum casting Core shell toughened outdoor system, prefilled, high crack resistance. Araldite® HCEP systems with hydrophobic properties Araldite® CY 5622 / Aradur® HY 1235 BD / Accelerator DY 062 / Filler Silica-EST 100 : 82 : 0.45 : 355 110 2.5 Automatic pressure gelation, vacuum casting Hydrophobic cycloaliphatic system with liquid hardener, excellent thermal cycle resistance, hydrophobicity transfer and recovery, extended insulator lifetime, utility approvals. Approved according to EN 45545 for railway applications: best class R23 / HL 3 suited for tunnels. Resin XB 5957 / Hardener XB 5958 100 : 100 110 2.5 Automatic pressure gelation, vacuum casting Hydrophobic pre-filled cycloaliphatic system, improved crack resistance, hydrophobicity transfer and recovery, extended insulator lifetime. 11
  • 12. Instrument transformers Systems for medium voltage Product designation Mix ratio Tg KIC Manufacturing process Main features Conditions Norm Unit pbw °C mPa.m0.5 Indoor applications Araldite® CW 229-3 / Aradur® HW 229-1 100 : 100 115 2.9 Vacuum casting, automatic pressure gelation Wollastonite prefilled system, low thermal expansion coefficient, high crack resistance, moderate reactivity, best suited for vacuum casting, UL 746 B recognition for 200°C service temperature. Araldite® CY 5538 / Aradur® HY 5571-1 / Filler Silica 100 : 100 : 390 55 3.0 Vacuum casting Low viscosity, low Tg, high filler load. Araldite® CY 228-1 / Aradur® HY 918-1 / Flexibilizer DY 045 / Accelerator DY 062 / Filler Silica 100 : 85 : 20 : 0.8 : 385 70 2.7 Automatic pressure gelation, vacuum casting Standard, low viscosity, high filler load. DY 042 available as flexibiliser with improved toughness. Outdoor applications Araldite® CEP standard systems Resin XB 5918-3 / Hardener XB 5919-3 100 : 100 110 2.6 Automatic pressure gelation, vacuum casting Core-shell toughened outdoor system, prefilled, high crack resistance. Araldite® CY 184 / Aradur® HY 1235 BD / Flexibilizer DY 044 / Accelerator DY 062 / Filler Silica 100 : 90 : 20 : 0.6 : 410 80 3.0 Automatic pressure gelation, vacuum casting, rapid automatic pressure gelation Excellent mechanical and dielectrical properties, good thermal chock, high resistance to erosion under UV, high tracking and arc resistance. Araldite® HCEP systems with hydrophobic properties Araldite® CY 5622 / Aradur® HY 1235 BD / Accelerator DY 062 Filler / Silica-EST 100 : 82 : 0.45 : 355 110 2.5 Automatic pressure gelation, vacuum casting Hydrophobic cycloaliphatic system with liquid hardener, excellent thermal cycle resistance, hydrophobicity transfer and recovery, extended insulator lifetime, utility approvals. Resin XB 5957 / Hardener XB 5958 100 : 100 110 2.5 Automatic pressure gelation, vacuum casting Hydrophobic cycloaliphatic system with liquid hardener, improved crack resistance, hydrophobicity transfer and recovery, extended insulator lifetime. 12
  • 13. Dry-type distribution transformers Product designation Mix ratio Tg KIC Thermal class Manufacturing process Main features Conditions Norm Unit pbw °C mPa.m0.5 Araldite® CW 229-3 / Aradur® HW 229-1 100 : 100 115 2.9 H Vacuum casting Wollastonite prefilled system, low thermal expansion coefficient, high crack resistance, moderate reactivity, UL 746 B recognition for 200°C service temperature. Resin XB 5942 / Hardener XB 5943 100 : 100 55 2.4 F Vacuum casting Prefilled, low viscosity, low Tg system to meet IEC 60076-11 requirements F1 E2 C2. Araldite® CY 5538 / Aradur® HY 5571-1 / Filler Al(OH)3 / Silica 100 : 100 : 310 : 80 55 2.1 F Vacuum casting Suitable for flame retardant cast resin transformers fulfilling IEC 60076-11 F1 E2 C2, low viscosity, low Tg, high filler load. Araldite® CY 5980 / Aradur® HY 5980 / Accelerator DY 061 (glass fiber) 100 : 95 : 0.2 100 - H Vacuum impregnation high thermal stability low viscosity system, high glass fiber load possible. Araldite® CY 5948 / Aradur® HY 926 / Filler Silica 100 : 80 : 350 85 2.8 200 Vacuum casting UL 746 B recognition for 200°C service temperature. Additional hardeners HY 925 and HY 925-1 available for different reactivities. Araldite® CY 225 / Aradur® HY 227 / Filler Silica 100 : 100 : 300 65 3.0 F Vacuum casting Standard system with long experience, low Tg, very high crack resistance. Araldite® F / Aradur® HY 905 / Flexibilizer DY 040 / Accelerator DY 061 / Filler Silica 100 : 100 : 10 : 1 : 410 95 2.8 F Vacuum casting Multi purpose standard system with long experience, low Tg, high crack resistance. 13
  • 14. Release agents Product designation Benefits RenLease® QZ 13 Optimum release effects. Economical. Only slight soiling of mold. Allows smooth demolding even at mold temperatures above 150°C (APG) Enables precise reproduction of surface detail. Short drying times. No corrosion of Araldite® epoxy or metal molds. RenLease® QZ 23 Optimum release effects. Enables precise reproduction of surface detail, contours. Allows smooth demolding at mold temperatures up to 250°C. Economical. Fast drying times. Multiple demold. Does not corrode Araldite® epoxy or metal molds. RenLease® QZ 24 Optimum release effects. Enables precise reproduction of surface detail, contours. Allows smooth demolding at mold temperatures up to 250°C. Economical. Fast drying times. Multiple demold. Does not corrode Araldite® epoxy or metal molds. RenLease® QZ 66 Solvent-free mold release agent. Improved working hygiene.Optimum release effects. Enables precise reproduction of surface detail, contours. Allows smooth demolding at mold temperatures up to 250°C. Little amount needed for good release. Fast drying times. Does not corrode Araldite® epoxy or metal molds. Multiple demold. Ancillaries Coloring pastes Product designation Benefits Araldite® DW 0131 / RAL 1013 (white) Araldite® DW 0133 / RAL 3000 (red) Araldite® DW 0136 / RAL 80 16 (brown) Araldite® DW 0137-1 / RAL 8022 (black) Araldite® DW 0138 / RAL 7035 (grey) Araldite® DW 0139 / RAL 3000 (red) Araldite® DW 9134 / RAL 7035 (grey) Uniform and homogenous coloration. Minor effects on the processing and endproperties of a casting resin system. Light and heat resistance. Pigment particle size below 50 µm. Flexibilisers Product designation Color Color Index pH value Viscosity Benefits Conditions visual APHA 5% in water; 23°C dynamic 25°C in combination with Araldite® epoxy resin systems Norm ISO 6271; DIN EN 1557:1997 ISO 787-9 ISO 12058 Unit mPa.s Flexibiliser DY 040 clear liquid < 50 4.0 - 7.0 60 - 90 Addition up to 20% possible. Flexibiliser DY 042 clear liquid < 30 5.0 - 7.0 45 - 65 Low viscosity, provides superior toughening properties while manufacturing same Tg. Solvent free polyglycol. Flexibiliser DY 044 clear liquid < 60 4.0 - 7.0 150 - 200 Addition up to 20% possible. Flexibiliser DY 045 colorless liquid < 15 5.0 - 7.0 80 - 105 Addition up to 20% possible. Cleaning agent Product designation Benefits Ara® Ecocleaner Suitable alternative to solvents such as acetone, methylene chloride or NMP. High Flash Point. Readily biodegradable. No hazard label. Recycling by filtering. Flash point 103°C. Vapour pressure (20°C) of 25 Pa.NEW NEW 14
  • 15. Adhesives Product designation Color Mix ratio Mix viscosity Pot life Cure time to LSS = 1 N/mm2 Lap shear strength E-modulus Elongation at break Benefits Conditions RT 23°C, 100g 23°C Aluminium 23°C 23°C Norm Unit pbw mPa.s min min N/mm2 N/mm2 % Araldite® 2011 yellow 100 : 80 40 000 100 420 26 1 900 9 Multi purpose. Long working life. Good resistance to dynamic loading. Araldite® 2014-1 grey 100 : 50 thixotropic 60 180 19 4 000 0.7 High temperature and chemical resistance. Low shrinkage. Excellent adhesion on metals and composites. It has a CTI of 600V which is the maximum rate according to the IEC 60112. Araldite® 2033 black 100 : 88 thixotropic 120 - 140 240 16 576 39 Self extinguishing. Gap filling. Medium open time. High strength. Flammability class: UL 94 V-0 (4,5 mm), NF 16-101/102 I2F2, PrCEN/TS 45545-2. Araldite® 2048 red 100 : 10 thixotropic 10 15 24 350 90 High elongation at break and lap shear. Optimum pot life / handling time ratio. Araldite® 2052-1 red 100 : 12 thixotropic 15 20 24 1 750 7 Very high temperature and chemical resistance. Tolerant to «less than ideal» pretreatment. Excellent adhesion on metals, many thermoplastics, glass and ceramics. Araldite® AV 4415 / Hardener HV 4416 dark grey 100 : 50 120 000 90 24h 1.6 n.a. n.a. Temperature resistant to 180°C Excellent resistance to most common chemicals. Non flowing paste for ease of application. Gap filling. Bonds a wide range of substrate materials. Post cure recommended for optimum properties. KIWA potable water approved. FPI Europe approved. 15
  • 16. Application technologies Process 1-2 = Casting I Process 3- 4 = Impregnation Why using this process ? Which criteria need to be considered for the selection of a resin system ? What are the typical applications ? 1. Vacuum casting Ensuring perfect impregnation of high voltage windings Reliable electrical insulation Excellent chemical and mechanical protection Short cycle times Fully automatic continous production lines Mass production with highest productivity Excellent impregnation and gap filling capability Low viscosity for easy processing High crack resistance Low coefficient of thermal expansion High thermal durability (thermal class) High dielectric strength High heat conductivity Sedimentation stability Supply in bulk container Insulators Bushings Stators / Rotors 2. Automated Pressure Gelation (APG) Short cycle times Void free castings Shrinkage compensation Feeding of clamping machines over ring lines with central resin system preparation Low viscosity for easy processing Sedimentation stability Fast demolding and curing Thermal class High crack resistance Low coefficient of thermal expansion High heat conductivity Insulators Bushings Stators / Rotors Switchgears 3. Trickle impregnation Ensuring void-free impregnation of windings No loss of impregnating resin Automatic trickle machines for continous process Excellent bonding and mechanical fixation Good heat dissipation Solvent-free resins Thermal class High tracking resistance and dielectric strength High mechanical strength High humidty and chemical resistance Humidity Small motors for hand tools and household appliances Stators / Rotors 4. Vacuum Pressure Impregnation (VPI) Ensuring void-free impregnation Reliable electrical insulation with lowest partical discharges Excellent bonding and mechanical fixation Good heat dissipation Low viscosity Stable viscosity 1-/2-component systems Thermal class High tracking resistance and dielectric strength Humidity and chemical resistance Large motors and generators 16
  • 18. > With innovation Every day, all over the world, our Technical Competence centers engage in intensive research and development focusing on one goal; to deliver innovative solutions by working hand-in-hand with our business partners. Together through a continual exchange of ideas, supported by an experienced team of sales and technical specialists, we strive to deliver innovative solutions. We track both new market expectations and changing regulations. Protection of the environment, as well as health and safety are paramount concerns that play an integral part in our development projects. By providing certified technologies and patented products in combination with high quality and reliability, our chemists and experts bring enhanced value to our customers to ensure their success. With customer intimacy We market a unique product portfolio and a broad range of forward-looking solutions for our customers. Customers and partners benefit from an advanced level of service in: > Product development and quality control > Product trials in-house and with customers > Customer seminars and training > Trouble-shooting and problem-solving Partnership with our customers is more than simply «putting them first». It requires long-term commitment to forge close relationships that create synergies of knowledge, security and adaptability to create a successful, shared future. With care Sustainability is a fundamental part of our corporate and business strategy. We see a better world in which our innovations help reduce consumption of natural resources and improve the quality of life for people everywhere. We are identifying the long-term trends that affect our markets and looking at how our products and applications can play a part in supporting and providing solutions to the challenges those markets face. 18
  • 20. ConceptanddesignbyZygmundSARL Huntsman Advanced Materials Our Advanced Materials division is a leading global chemical solutions provider with a long heritage of pioneering technologically advanced epoxy, acrylic, phenolic and polyurethane-based polymer products. Our capabilities in high-performance adhesives and composites, delivered by more than 1 600 associates, serve over 2000 global customers with innovative, tailor-made solutions and more than 1500 products which address global engineering challenges. We operate synthesis, formulating and production facilities around the world For more information www.huntsman.com/advanced_materials advanced_materials@huntsman.com Europe, Middle East & Africa Huntsman Advanced Materials (Switzerland) GmbH Klybeckstrasse 200 P.O. Box 4002 Basel Switzerland Tel. +41 61 299 1111 Fax +41 61 299 1112 Asia Pacific & India Huntsman Advanced Materials (Guangdong) Co., Ltd. Room 4903-4906, Maxdo Centre, 8 Xing Yi Road, Shanghai 200336, P.R.China Tel. + 86 21 2325 7888 Fax + 86 21 2325 7808 Americas Huntsman Advanced Materials Americas Inc. 10003 Woodloch Forest Drive The Woodlands Texas 77380 USA Tel. +1 888 564 9318 Fax +1 281 719 4047 Legal information All trademarks mentioned are either property of or licensed to Huntsman Corporation or an affiliate thereof in one or more, but not all, countries. Sales of the product described herein (“Product”) are subject to the general terms and conditions of sale of either Huntsman Advanced Materials LLC, or its appropriate affiliate including without limitation Huntsman Advanced Materials (Europe) BVBA, Huntsman Advanced Materials Americas Inc., or Huntsman Advanced Materials (Hong Kong) Ltd. or Huntsman Advanced Materials (Guangdong) Ltd. (“Huntsman”). The following supercedes Buyer’s documents. While the information and recommendations included in this publication are, to the best of Huntsman’s knowledge, accurate as of the date of publication, NOTHING CONTAINED HEREIN IS TO BE CONSTRUED AS A REPRESENTATION OR WARRANTY OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, NONINFRINGEMENT OF ANY INTELLECTUAL PROPERTY RIGHTS, OR WARRANTIES AS TO QUALITY OR CORRESPONDENCE WITH PRIOR DESCRIPTION OR SAMPLE, AND THE BUYER ASSUMES ALL RISK AND LIABILITY WHATSOEVER RESULTING FROM THE USE OF SUCH PRODUCT, WHETHER USED SINGLY OR IN COMBINATION WITH OTHER SUBSTANCES. No statements or recommendations made herein are to be construed as a representation about the suitability of any Product for the particular application of Buyer or user or as an inducement to infringe any patent or other intellectual property right. Data and results are based on controlled conditions and/or lab work. Buyer is responsible to determine the applicability of such information and recommendations and the suitability of any Product for its own particular purpose, and to ensure that its intended use of the Product does not infringe any intellectual property rights. The Product may be or become hazardous. Buyer should (i) obtain Material Safety Data Sheets and Technical Data Sheets from Huntsman containing detailed information on Product hazards and toxicity, together with proper shipping, handling and storage procedures for the Product, (ii) take all steps necessary to adequately inform, warn and familiarize its employees, agents, direct and in direct customers and contractors who may handle or be exposed to the Product of all hazards pertaining to and proper procedures for safe handling, use, storage, transportation and disposal of and exposure to the Product and (iii) comply with and ensure that its employees, agents, direct and indirect customers and contractors who may handle or be exposed to the Product comply with all safety information contained in the applicable Material Safety Data Sheets, Technical Data Sheets or other instructions provided by Huntsman and all applicable laws, regulations and standards relating to the handling, use, storage, distribution and disposal of and exposure to the Product. Please note that products may differ from country to country. If you have any queries, kindly contact your local Huntsman representative. © 2017 Huntsman Corporation. All rights reserved. Ref. No. Electrical engineering selector guide 06.17_EN_EU