The document discusses various extraction processes used to isolate active pharmaceutical ingredients from plant or animal sources. It describes liquid-liquid extraction and solid-liquid extraction processes. Ideal solvent properties are outlined. Common solvents used in extraction like water, alcohol, ether, chloroform and their advantages and disadvantages are highlighted. Infusion, decoction, maceration, percolation, and continuous extraction techniques are explained along with the equipment used. Different types of extracts produced including aqueous, tinctures, liquid extracts, soft extracts, and dry extracts are also summarized.
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Extraction Process Guide for Pharmaceutical Ingredients
1. EXTRACTION PROCESS
SUKHBIR KAUR
ASSOCIATE PROFESSOR
DEPT. OF PHARMACY PRACTICE
ISF COLLEGE OF PHARMACY
WEBSITE: - www.isfcp.org
EMAIL: k_sukhbir@yahoo.co.in
ISF College of Pharmacy, Moga
Ghal Kalan,G T Road, Moga- 142001, Punjab,
INDIA
Internal Quality Assurance Cell - (IQAC)
2. Introduction 2
Extraction is a process of separation or isolation of pharmaceutical active ingredients
from plant or animal drugs with the help of solvent.
On the basis of the physical nature of crude drug to be extracted i.e. liquid or solid ,the
extraction process may be:
Liquid –Liquid Extraction Or
Solid –Liquid Extraction.
The solvent used for extraction is called as ‘Menstruum’ and the residue left after
extracting desired constituents is called ‘Marc’.
Required Ideal Properties of Menstruum :
Should be inert and non –toxic
Should extract only the desirable constituent of the crude drug .
Should be cheap and easily available
4. 4
Solvent type Used for extraction of Advantages Disadvantages
Water choice for protein,colouring
matter,gums,alkaloidal salts
,glycosides,sugars,enzymes
,organicsalts .
Cheap
Solvent for large number of
drugs
Non-inflammable
Non-toxic
Easily available
Decomposition of preparation
Lead to enzymatic degradation
Time and energy required more as compared with
other solvents .
Alcohol Solvent for drugs like alkaloids,
glycosides, volatile oils,
tannins, resins and many other
organic acids and salts .
Non –toxic
Neutral
Rapid absorption of drug
Small amount of heat and less
time required to prepare extracts
Costly
Physiological action if used in more concentration
Should be used under the excise duty act
Ether Oils,fats,waxes,resins Physiological effect Costly
Chloroform Oils,fats,waxes,resins Non –inflammable Physiological effect
Propylene gylcol Extraction of progesterone
,phenobarbitone sodium
Miscible with alcohol and
chloroform
Hygroscopic
Glycerine Extraction of tannins Non inflammable viscous liquid Costly
Petroleum ether Extraction of oils, waxes, fats
,resins
Volatile Highly inflammable solvent
Characteristics of solvents
5. 5INFUSION
Infusion is the process of extracting chemical compounds or flavors from plant material in a
solvent such as water, oil or alcohol, by allowing the material to remain suspended in the
solvent over time (a process often called steeping).
6. 6Decoction
Decoction is a process where drug is extracted by boiling with water for
about 10-15 minutes.
This process is used for hard and woody drugs having thermostable water
soluble constituents .
7. Maceration
solid drug is placed with the whole of the menstruum in a closed vessel
for 2-7 days. Alcohol used as menstruum.
7
Simple maceration
• Process used for making tinctures from organized drugs
• Eg.roots,sterus,leaves,rhizomes
Maceration with
adjustments
• Process used for making tinctures from un-organized drugs
• Tincture of tolu,tincture of benzoin
Multiple maceration
• Double maceration :drug is macerated twice
• Triple maceration :process drug is extracted three times by the
menstrum divided by three parts.
8. 8Process of maceration :
Plant Material
(Crushed or cut
small or
Moderately coarse
powder)
Placed in a closed
vessels
Whole of the
selected solvent
(Menstruum)adde
d
Allowed to stand
for seven days
shaking
occasionally
Liquid strained off
Solid residue
(marc)
pressed(Recover
as much as
occluded solution)
(Strained and
expressed liquids
mixed)
Clarified by
subsidence or
filtration
Evaporation and
Concentration
11. 11Percolator
Percolator packed with
crude drug
Percolator is a simple apparatus in which the
percolation is carried out
It is made of stainless steel or other materials , open at
both ends
The percolator are available in different sizes ,shapes
,depending upon the nature of drug to be extracted
13. Continuous extraction (soxhlet extraction )
Soxhlet extraction is a process of continuous extraction in which same
solvent can be circulated through the extractor for several times .
The extraction is followed by evaporation of the solvents
The vapours of the solvent are taken to the condensor and the condensed
liquid is returned to the drug for continuous extraction .
Soxhlet appartus is employed for carrying out extraction .
13
14. 14
A Soxhlet extractor is lab equipment designed for
processing certain kinds of solids.
These devices allow for continuous treatment of a
sample with a solvent over a period of hours or days
to extract compounds of interest.
Typically, a Soxhlet extraction is only required where
the desired compound has a limited solubility in a
solvent, and the impurity is insoluble in that solvent.
SOXHLET APPARATUS
15. 15Extraction procedure
Solid material is placed inside a thimble made from thick filter paper, which is loaded into the
main chamber of the Soxhlet extractor. The Soxhlet extractor is placed onto a flask containing
the extraction solvent. The Soxhlet is then equipped with a condenser.
The solvent is heated to reflux. The solvent vapour travels up a distillation arm, and floods
into the chamber housing the thimble of solid. The condenser ensures that any solvent vapour
cools, and drips back down into the chamber housing the solid material.
The chamber containing the solid material slowly fills with warm solvent and desired
compound will then dissolve in the warm solvent. When the Soxhlet chamber is almost full,
the chamber is automatically emptied by a siphon side arm. This cycle may be allowed to
repeat many times, over hours or days.
16. 16
During each cycle, a portion of the non-volatile compound dissolves in the solvent. After
many cycles the desired compound is concentrated in the distillation flask. The advantage of
this system is that instead of many portions of warm solvent being passed through the sample,
just one batch of solvent is recycled.
After extraction the solvent is removed, typically by means of a rotary evaporator, yielding the
extracted compound. The non-soluble portion of the extracted solid remains in the thimble,
and is usually discarded
Extraction procedure continued
17. Digestion is a type of maceration in which moderate heating is preferred during extraction .
Heating causes digestion of drug material and increases the solvent efficiency .
This method is used for those drugs where moderately elevated temperatures does not cause
the degradation of the constituents .
17Digestion
18. Types Of Extracts
18
Aqueous extracts
• Intended to be used
immediately after
preparation or to be
preserved for use
• Solvent used is
water
• Aqueous extracts
are prepared by
either of infusion,
decoction or
digestion process
Tinctures
• Are alcoholic or
hydro alcoholic
extracts prepared
from crude drugs or
from organic or
inorganic
substances .
• Tincture of crude
drugs may contain
10-20g of drug /100
ml
• Prepared by
maceration or
percolation process
Liquid extracts or
fluid extracts
• It is a liquid
preparation of
crude drugs which
contain ethyl
alcohol alcohol as
solvent
• Prepared by
percolation or
modification
percolation process.
Soft extracts
• Produced as semi-
solid or liquids of
syrup consistency
• e.g: glycerrhiza
extract USP
Dry extracts
• Also called as
powdered
extracts or dry
powders
• Used in solid
dosage forms
like capsules
,tablets or
powders