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Open Source Software for
Industry 4.0
Ian Skerrett
Eclipse Foundation
Copyright © 2017 The Eclipse Foundation. All Rights Reserved
What is Industry 4.0
Copyright Christoph Roser at AllAboutLean.com
Copyright © 2017 The Eclipse Foundation. All Rights Reserved
Industry 4.0 Drivers
● Predictive Maintenance
● Flexible Manufacturing and Customization
● Global Supply Chain integration
● Better safety and productivity
EUR 78 Billion Industry by 2025
Copyright © 2017 The Eclipse Foundation. All Rights Reserved
OT and IT
Operational
Technology (OT)
Enterprise IT
Continuity
Efficiency
Safety
Speed
TCO/ROI
Agility
Copyright © 2017 The Eclipse Foundation. All Rights Reserved
Brownfield vs Greenfield
Copyright © 2017 The Eclipse Foundation. All Rights Reserved
Industry 4.0 Architecture
Old PLC
“brownfield”
Modern PLCs
“greenfield”
Enterprise IT Integration
Local IoT
Platform
Copyright © 2017 The Eclipse Foundation. All Rights Reserved
Software Architecture
Interoperable Distributed Scalable
Copyright © 2017 The Eclipse Foundation. All Rights Reserved
Software for Industry 4.0
Data Aggregation Device Management Event Management
Data Analysis Security Digital Twin
Management
Copyright © 2017 The Eclipse Foundation. All Rights Reserved
Eclipse IoT Today
2.4M 30 250+ 132K
lines of code projects developers monthly
visitors
Copyright © 2017 The Eclipse Foundation. All Rights Reserved
Data Aggregation
Consistent data via open standards
● OPC-UA - a communication protocol for industrial automation
○ Eclipse Milo is a Java implementation of OPC-UA stack,
including client and server
● MQTT - general purpose messaging protocol for IoT
○ Eclipse Paho provides MQTT client libraries (Java, C/C++,
JavaScript, Python, etc)
○ Eclipse Mosquitto provides MQTT broker
implementation
Copyright © 2017 The Eclipse Foundation. All Rights Reserved
Production Performance Management Protocol (PPMP)
PPMP and Eclipse Unide
⇒ consistent data format for machine data
Copyright © 2017 The Eclipse Foundation. All Rights Reserved
Data Aggregation
PLC Development
● Existing systems are often closed
and proprietary systems
● Difficult to create flexible
manufacturing processes with
existing PLC environments
● New standards allow for more open
and distributed development (IEC
61499)
PLC
Copyright © 2017 The Eclipse Foundation. All Rights Reserved
Eclipse 4DIAC
Development tool for
distributed control applications
according to IEC 61499
Independent execution environment
for IEC 61499 control applications
4diac-ide
Target system
Execution Environment
Control Applications
4diac-rte
Copyright © 2017 The Eclipse Foundation. All Rights Reserved
IoT Gateways - Eclipse Kura
Support for Modbus,
OPC-UA, Siemens S7,
plus custom protocols
Java VM
OSGi Application Container
Device Abstraction
Gateway Basic Services
Field
Protocols
Connectivity and
Delivery
AdministrationGUI
Operation&
Management
Linux
Hardware
App 2 App n. . . .
Applications
App 1
Network Management
Old PLC
“brownfield”
Copyright © 2017 The Eclipse Foundation. All Rights Reserved
Device Management
Remote update and configuration of devices
important for scalability and security.
OMA LightweightM2M (LWM2M) provides a device
management standard
Eclipse Leshan and Eclipse Wakaama implement
LWM2M
Copyright © 2017 The Eclipse Foundation. All Rights Reserved
Device Management - Software
Update
Copyright © 2017 The Eclipse Foundation. All Rights Reserved
Security
● Code signing for Edge computing
○ Eclipse Kura allows for code signing of deployed code
● Authentication of devices
○ Eclipse Hono and Eclipse Hawkbit provide device
authentication
● Access control
○ Eclipse Keti provides a framework for integration simple
access control
Copyright © 2017 The Eclipse Foundation. All Rights Reserved
Event Management
AMQP 1.0
Eclipse Hono
Connect. Command. Control
API Endpoints
Auth Service
Device Registry
Protocol Adapters
Business
Applications
Devices
Devices
AMQP 1.0
AMQP 1.0
AMQP 1.0
HTTP, MQTT
Copyright © 2016 The Eclipse Foundation. All Rights Reserved
IOT CLOUD PLATFORM
Connectivity
MessageRouting
OS / PaaS
Device
Management
Data
Management
Event Management,
Analytics & UI
Device
Registry
Application
Enablement
OS Stack for IoT Cloud Platform
An Integration Platform for IoT Services
Data Management and Analysis
- NoSQL Store
- Integration with Cloudera and others
● Microservice approach for IoT services
● Well defined REST API
● Allows for easier integration of other services
Copyright © 2017 The Eclipse Foundation. All Rights Reserved
Digital Twin
Eclipse Ditto: Device-as-a-Service
- A unified resource-based API that can be used to
interact with devices
- Abstracting from the complexity of different device
types and how devices are connected
- State management for physical devices
- Device and sensor properties like temperature,
location, level, fault information, etc.
Configuration properties of sensors and actors like
thresholds, intervals, ranges, toggles and limits, etc
Image credit: GE
Power & Water
Copyright © 2017 The Eclipse Foundation. All Rights Reserved
Industry 4.0 Testbed
Problem Statement
●Industrial equipment deployed on factory floors
today use a wide variety of protocols that allows
them to be controlled and expose their condition
●It makes it hard to process production
performance data in an efficient way, and virtually
impossible to implement Industry 4.0 practices
such as predictive maintenance.
Proposed solution
PPMP*
power
consumption
temperature
vibration
RPM
vibration
vibration
pressure
* PPMP = Production Performance Management Protocol
REST
API
Monitoring
Dashboards
Predictive
Maintenance
Bridge heterogenous
systems (Modbus, OPC-UA,
…) to a common data model
Expose consolidated
performance data over
standard APIs for integration
with 3rd party systems
IoT Cloud
Industry 4.0 Testbed
PLC
w/ Internet connectivity
PLC
OPC UA
PPMP
PPMP
unide.eclipse.org
Testbed Participants
Copyright © 2016 The Eclipse Foundation. All Rights Reserved
Industry 4.0 White Paper
Copyright © 2016 The Eclipse Foundation. All Rights Reserved
Our community
Copyright © 2016 The Eclipse Foundation. All Rights Reserved
Get Involved
● Learn and use Eclipse IoT projects
● Provide feedback, open bugs, write articles
● Contribute fixes and features
● Join a project as a committer
● Start an IoT project
● Have your company join the IoT Working Group
Copyright © 2016 The Eclipse Foundation. All Rights Reserved
Thank You!
Ian Skerrett
@ianskerrett
ian.skerrett@eclipse-foundation.org
Copyright © 2016 The Eclipse Foundation. All Rights Reserved
Backup
Copyright © 2017 The Eclipse Foundation. All Rights Reserved
Safety and Security
Copyright © 2017 The Eclipse Foundation. All Rights Reserved
Digital Twin
Image credit: GE Power & Water

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Open Source Software for Industry 4.0

  • 1. Open Source Software for Industry 4.0 Ian Skerrett Eclipse Foundation
  • 2. Copyright © 2017 The Eclipse Foundation. All Rights Reserved What is Industry 4.0 Copyright Christoph Roser at AllAboutLean.com
  • 3. Copyright © 2017 The Eclipse Foundation. All Rights Reserved Industry 4.0 Drivers ● Predictive Maintenance ● Flexible Manufacturing and Customization ● Global Supply Chain integration ● Better safety and productivity EUR 78 Billion Industry by 2025
  • 4. Copyright © 2017 The Eclipse Foundation. All Rights Reserved OT and IT Operational Technology (OT) Enterprise IT Continuity Efficiency Safety Speed TCO/ROI Agility
  • 5. Copyright © 2017 The Eclipse Foundation. All Rights Reserved Brownfield vs Greenfield
  • 6. Copyright © 2017 The Eclipse Foundation. All Rights Reserved Industry 4.0 Architecture Old PLC “brownfield” Modern PLCs “greenfield” Enterprise IT Integration Local IoT Platform
  • 7. Copyright © 2017 The Eclipse Foundation. All Rights Reserved Software Architecture Interoperable Distributed Scalable
  • 8. Copyright © 2017 The Eclipse Foundation. All Rights Reserved Software for Industry 4.0 Data Aggregation Device Management Event Management Data Analysis Security Digital Twin Management
  • 9. Copyright © 2017 The Eclipse Foundation. All Rights Reserved
  • 10. Eclipse IoT Today 2.4M 30 250+ 132K lines of code projects developers monthly visitors
  • 11. Copyright © 2017 The Eclipse Foundation. All Rights Reserved Data Aggregation Consistent data via open standards ● OPC-UA - a communication protocol for industrial automation ○ Eclipse Milo is a Java implementation of OPC-UA stack, including client and server ● MQTT - general purpose messaging protocol for IoT ○ Eclipse Paho provides MQTT client libraries (Java, C/C++, JavaScript, Python, etc) ○ Eclipse Mosquitto provides MQTT broker implementation
  • 12. Copyright © 2017 The Eclipse Foundation. All Rights Reserved Production Performance Management Protocol (PPMP) PPMP and Eclipse Unide ⇒ consistent data format for machine data
  • 13. Copyright © 2017 The Eclipse Foundation. All Rights Reserved Data Aggregation PLC Development ● Existing systems are often closed and proprietary systems ● Difficult to create flexible manufacturing processes with existing PLC environments ● New standards allow for more open and distributed development (IEC 61499) PLC
  • 14. Copyright © 2017 The Eclipse Foundation. All Rights Reserved Eclipse 4DIAC Development tool for distributed control applications according to IEC 61499 Independent execution environment for IEC 61499 control applications 4diac-ide Target system Execution Environment Control Applications 4diac-rte
  • 15. Copyright © 2017 The Eclipse Foundation. All Rights Reserved IoT Gateways - Eclipse Kura Support for Modbus, OPC-UA, Siemens S7, plus custom protocols Java VM OSGi Application Container Device Abstraction Gateway Basic Services Field Protocols Connectivity and Delivery AdministrationGUI Operation& Management Linux Hardware App 2 App n. . . . Applications App 1 Network Management Old PLC “brownfield”
  • 16. Copyright © 2017 The Eclipse Foundation. All Rights Reserved Device Management Remote update and configuration of devices important for scalability and security. OMA LightweightM2M (LWM2M) provides a device management standard Eclipse Leshan and Eclipse Wakaama implement LWM2M
  • 17. Copyright © 2017 The Eclipse Foundation. All Rights Reserved Device Management - Software Update
  • 18. Copyright © 2017 The Eclipse Foundation. All Rights Reserved Security ● Code signing for Edge computing ○ Eclipse Kura allows for code signing of deployed code ● Authentication of devices ○ Eclipse Hono and Eclipse Hawkbit provide device authentication ● Access control ○ Eclipse Keti provides a framework for integration simple access control
  • 19. Copyright © 2017 The Eclipse Foundation. All Rights Reserved Event Management AMQP 1.0 Eclipse Hono Connect. Command. Control API Endpoints Auth Service Device Registry Protocol Adapters Business Applications Devices Devices AMQP 1.0 AMQP 1.0 AMQP 1.0 HTTP, MQTT
  • 20. Copyright © 2016 The Eclipse Foundation. All Rights Reserved IOT CLOUD PLATFORM Connectivity MessageRouting OS / PaaS Device Management Data Management Event Management, Analytics & UI Device Registry Application Enablement OS Stack for IoT Cloud Platform An Integration Platform for IoT Services Data Management and Analysis - NoSQL Store - Integration with Cloudera and others ● Microservice approach for IoT services ● Well defined REST API ● Allows for easier integration of other services
  • 21. Copyright © 2017 The Eclipse Foundation. All Rights Reserved Digital Twin Eclipse Ditto: Device-as-a-Service - A unified resource-based API that can be used to interact with devices - Abstracting from the complexity of different device types and how devices are connected - State management for physical devices - Device and sensor properties like temperature, location, level, fault information, etc. Configuration properties of sensors and actors like thresholds, intervals, ranges, toggles and limits, etc Image credit: GE Power & Water
  • 22. Copyright © 2017 The Eclipse Foundation. All Rights Reserved Industry 4.0 Testbed Problem Statement ●Industrial equipment deployed on factory floors today use a wide variety of protocols that allows them to be controlled and expose their condition ●It makes it hard to process production performance data in an efficient way, and virtually impossible to implement Industry 4.0 practices such as predictive maintenance.
  • 23. Proposed solution PPMP* power consumption temperature vibration RPM vibration vibration pressure * PPMP = Production Performance Management Protocol REST API Monitoring Dashboards Predictive Maintenance Bridge heterogenous systems (Modbus, OPC-UA, …) to a common data model Expose consolidated performance data over standard APIs for integration with 3rd party systems IoT Cloud
  • 24. Industry 4.0 Testbed PLC w/ Internet connectivity PLC OPC UA PPMP PPMP unide.eclipse.org
  • 26. Copyright © 2016 The Eclipse Foundation. All Rights Reserved Industry 4.0 White Paper
  • 27. Copyright © 2016 The Eclipse Foundation. All Rights Reserved Our community
  • 28. Copyright © 2016 The Eclipse Foundation. All Rights Reserved Get Involved ● Learn and use Eclipse IoT projects ● Provide feedback, open bugs, write articles ● Contribute fixes and features ● Join a project as a committer ● Start an IoT project ● Have your company join the IoT Working Group
  • 29. Copyright © 2016 The Eclipse Foundation. All Rights Reserved Thank You! Ian Skerrett @ianskerrett ian.skerrett@eclipse-foundation.org
  • 30. Copyright © 2016 The Eclipse Foundation. All Rights Reserved Backup
  • 31. Copyright © 2017 The Eclipse Foundation. All Rights Reserved Safety and Security
  • 32. Copyright © 2017 The Eclipse Foundation. All Rights Reserved Digital Twin Image credit: GE Power & Water