Composite materials

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Composite Materials Through ages, man have become more innovative in discovering new materials, cost reduction techniques aiding life to exist far more better.

What is a composite material? ,[object Object]

[object Object]

[object Object]

Types of Composites ,[object Object],[object Object],[object Object]

Particle-reinforced composites ,[object Object],[object Object],[object Object]

Why particles are used? ,[object Object]

Example: ,[object Object]

Fiber-reinforced composites ,[object Object],[object Object],[object Object]

Uses of Fiber-reinforced composites ,[object Object],Fiber orientation in fiber reinforced composites.

Structural composites ,[object Object],[object Object],[object Object]

Common Composite Materials < ASPHALT FIBER GLASS > < CEMENT PLYWOOD>

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Metal matrix composites (MMCs) possess significantly improved properties including highspecific strength; specific modulus, damping capacity and good wear resistance compared to unreinforced alloys. There has been an increasing interest in composites containing low density and low cost reinforcements. Among various discontinuous dispersoids used, fly ash is one of the most inexpensive and low density reinforcement available in large quantities as solid waste by-product during combustion of coal in thermal power plants. Hence, composites with fly ash as reinforcement are likely to overcome the cost barrier for wide spread applications in automotive and small engine applications.

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A leaf spring is a simple form of spring, commonly used for the suspension in wheeled vehicles. Leaf Springs are long and narrow plates attached to the frame of a trailer that rest above or below the trailer's axle. There are mono leaf springs, or single-leaf springs, that consist of simply one plate of spring steel. These are usually thick in the middle and taper out toward the end, and they don't typically offer too much strength and suspension for towed vehicles. Drivers looking to tow heavier loads typically use multi leaf springs, which consist of several leaf springs of varying length stacked on top of each other. The shorter the leaf spring, the closer to the bottom it will be, giving it the same semielliptical shape a single leaf spring gets from being thicker in the middle. The automobile industry has shown increased interest in the replacement of steel spring with fiberglass composite leaf spring due to high strength to weight ratio. In this thesis a leaf spring used in a heavy vehicle is designed. While designing leaf spring following four cases are considered: by changing the thickness, changing no. of leaves, changing camber and changing span .Present used material for leaf spring is Mild Steel. The objective of this thesis is to compare the load carrying capacity, stiffness and weight savings of composite leaf spring with that of steel leaf spring. The design constraints are stresses and deflections. In this thesis, the material is replaced with composites since they are less dense than steel and have good strength. The strength validation is done using FEA software ANSYS by structural analysis. Modal analysis is also done to determine the frequencies. Analysis is done by layer stacking method for composites by changing number of layers 3, 5, 11 and 23. The composites used are Aramid Fiber and Glass Fiber

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