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DIRECT CONTACT: 407-927-6517 turnerbizservices@gmail.com
TURNER provides the following T-G & BOP Services
General Services:
 GAS & Steam Turbine Repair & Services
 Generator Repair & Services
 Balance of Plant work
 Repair & Refurbish Rotating & Stationary Turbine Components
 Reverse Engineering
Technical Services:
 Frequency Conversions
 Fuel System Conversions
 Emissions Abatement Systems
 Auxiliary System Modification
 Instrumentation and Control System Modifications
 Parts Sourcing
 Turbine & Generator Maintenance Consideration
 Mechanical
Engineering & Consulting Services:
 Consulting and Design Services
 Project Management
 Technical Direction
 Troubleshooting and Maintenance
 Start-Up Commissioning Services
 Combustion Dynamics and Emissions Tuning
 Unit Performance Optimization Programs
 Remote Access Support
Conversions, Modifications & Upgrade Services:
 Frequency Conversions
 Fuel System Conversions
 Emissions Abatement Systems
 Auxiliary System Modification
 Instrumentation and Control System Modifications
 Gas Turbine Installation & Reapplication
DIRECT CONTACT: 407-927-6517 turnerbizservices@gmail.com
TURNER provides the following T-G & BOP Services
SHOP SERVICES:
HP/IP & LP Steam Path Rejuvenation of:
 Rotors
 Blading
 Diaphragms
 Blade Ring Refurbishment / Replace
 Nozzle Partition Repair & Replace
 Bucket removal & replace
 Tenon welding & repair
 Shroud repairs & replace
 Tie Wire Repair & Replace
 Lashing Lug Weld & Repair
 Erosion Shield Installation
 Rotor Body Straightening
 Visual Inspections
 TIR's
 Complete Area Checks
 Seals, Spill Strips and Shaft Packing Installation
Weld Build-up, machining and refurbishment of:
 Steam seal faces, joint faces
 Appendages and set-back faces
 Packing and spill strip fits
 Radial and axial seals and crush pins
 Gas Turbine Shells and Casings
Field Repair Services:
GENERATOR FIELD SERVICES: General Maintenance, Repair and Overhaul
ROTOR: Inspections, Electrical testing, Rewinds, Mechanical repairs and Retaining
Ring Replacement
Visual inspection:
Inspection of tooth tops and wedges for stress cracking
Inspection for loose wedges and/or balance weights
Inspection of retaining ring fit for arcing or burning
Inspection of collector rings for discoloration or wear
DIRECT CONTACT: 407-927-6517 turnerbizservices@gmail.com
Journal inspections
Inspection of cooling passages for blockage
Radial lead inspection
Visual inspection of blower assemblies
Mechanical Testing:
Rotor bore pressure test to check radial lead seals
Boroscopic inspections
Journal dimensions and run outs
NDE
UT & PT retaining rings/zone rings
UT & PT blower hubs/couplings/shaft ends
Boresonic inspections
Tooth top inspections
Electrical testing
RSO testing of rotor winding
Short and/or ground locations
Step impedance/pole balance
DC resistance measurement
Insulation Resistance
Repairs
Complete rotor rewinds with class F insulation including high or low speed balance
Retaining ring replacement
Journal machining on or off site
Collector ring changeout
Radial/axial lead refurbishment/replacement
Repair top turn migration and/or cracking (GE)
J-strap and/or coil crossover replacement (GE)
Pole crossover replacement (WH)
Repairs of turn-to-turn shorts and/or grounds
Stator Services
Test, inspect, evaluate the stator, re-stack iron, completely rewind and upgrade the
stator coil support structure,
Visual Inspections
Core
DIRECT CONTACT: 407-927-6517 turnerbizservices@gmail.com
End-winding and support system
Main and neutral leads
Bushings
Main and neutral lead box and enclosures
Mechanical testing
Frequency response testing
Digital wedge tightness evaluation
Frame foot loading
Pressure decay test
Vacuum decay testing
Helium leakage testing
Electrical testing
Insulation Resistance/Polarization Index
DC winding resistance
RTD resistance measurements
DC high potential testing
Transportation testing
Tube to tube resistance
Vent tube/parallel ring flow testing
Tube to copper resistance
Electromagnetic Core Imperfection Detector Test (EL CID)
Thermovision scan (loop test)
Capacitance mapping
Repair services
Rewind with new coils and class F insulation
Rewinds with refurbished coils/ coil repair on site
Core tightening
Core lamination repairs
Core lamination replacement
End winding tightening
Strand repairs
Bushing repair and replacement
Re-wedge
Water box leak repair
Epoxy
Permanent mechanical repair
Modifications
End winding support system decoupling
Through bolt nut upgrade
DIRECT CONTACT: 407-927-6517 turnerbizservices@gmail.com
Stator coil design upgrade
Flux probe installation
PDA coupler installation
Tagging compound installation
Robotic Inspections
Generator/Field In-SITU Inspection
Test, inspect, evaluate the stator, re-stack core laminations, completely rewind and
upgrade the stator coil support structure.
New Generator Robotic Inspection Vehicle (GRIV) has the capability to perform
visual inspections of the field and stator components. GRIVs testing capabilities
include core lamination integrity (ELCID) and wedge tightness assessment. GRIV
was designed to fit in very small air gaps. The customer can be provided with time
and location stamped video and still images.
Electromagnetic Core Imperfection Detection (ELCID)
Digital processing – phase and quadrature data gathered simultaneously provides a
permanent record of the generator’s core condition
Wedge Tightness Detection
The tightness of each stator wedge is measured electronically and compared to all
other wedges in the winding, the wedges of another winding or an absolute external
reference.
A permanent record is established and available for comparison at future
maintenance outages. Removes the subjectivity inherent with the current methods
used for evaluating stator wedge tightness (wedge tapping).
Exciter Services
Testing, inspections, evaluation, mechanical and electrical repairs as well as
complete rewinding, restacking of iron and complete diode wheel repairs are just
some of the exciter repairs Keystone performs.
Brushless exciters
Mechanical disassembly and reassembly
Five point mechanical alignment
Full electrical testing
Diode wheel components (fuses, diodes, capacitors)
AC exciter armature
AC exciter field
PMG stator
Exciter housing RTD’s, TC’s, etc.
Exciter refurbishment
Diode wheel insulation replacement
DIRECT CONTACT: 407-927-6517 turnerbizservices@gmail.com
Complete cleaning/overhaul of all exciter components
AC exciter armature rewind
AC exciter armature band replacement
AC exciter field pole rewind
PMG field pole replacement/rewind
PMG field magnetization
Bearing overhaul and replacement
Base wiring inspection and replacement
Lathe checks and run-out capability
DC Exciters
Mechanical disassembly and reassembly
Electrical testing
Insulation resistances
DC winding resistances
Field pole turn insulation integrity
Refurbishment
Component rewinds (field/armature)
Armature band inspection and replacement
Cleaning and overhaul of all major components bearing overhaul and replacement
Lathe checks and run-out
Turbine Services
Open, clean & close
Labor, supervision, engineering & tooling
Project management
Grit blasting & NDE
Boresonic examinations
Induction bolt heating
Instrumentation & hydraulic controls
Repairs
Re-blading rotors
Rotor machining
Low speed balancing
Nozzle repair
Combustor component repair
Diaphragm repair
Bearing & oil seal repair
Journal reconditioning
Shell repair & machining
DIRECT CONTACT: 407-927-6517 turnerbizservices@gmail.com
Valve seal reconditioning
Coatings: thermal barrier, erosion resistant, corrosion resistant
SUPPORT SERVICES
Outage planning
Technical consultation
Field vibration analysis & balancing
Steam path analysis
Tight-wire, laser & optical alignment
Lubricating & hydraulic system flushing
Diagnostics & troubleshooting
Failure analysis
Computer based dynamic modeling analysis
Computer assisted tool & parts security system
Asbestos removal & lead abatement
Customer training
Product overview
Maintenance trending
Data interpretation
Vibration analysis/interpretation
Modernization programs
Fiber optic monitoring system (SMAART)
Manpower Support
Union and Non-Union available
Technical Directors
Consulting Engineers/Senior Consulting Engineers
Winders
Millwrights
Generator Specialists
Engineers
Laborers
PRODUCTS:
SMAART System
SMAART uses online diagnostics and a remote expert center with predictive
analysis software using artificial intelligence. The SMAART system is a newly
developed patented product.
New and Used Power Generation Equipment and Tools
DIRECT CONTACT: 407-927-6517 turnerbizservices@gmail.com
Used machine shop equipment such as lathes, milling machines, horizontal and
vertical boring mills, etc.
Field and/or Shop Repair Services:
Turnkey Turbine & Generator Repair of: Major OEM’s Gas, Steam and CC Units.
Other Services:
 Mobile & Temporary Power - Contracts and Services
 Valve Refurbishment
 Stud Removal
 Journal Refurbishment
 Thrust Collar Refurbishment
 Alignment – foundations, bedplates, surface tables, crane slewing rigs, circular
& rectangular flanges, Turbine, Compressor & pump half-casings, shaft
alignment
 Condition Assessments and Reports
 Installation & Commissioning
 HV Electricals & Controls Commissioning
 Storage & Preservation Management
Exclusive National Representatives for Keystone Power Service Group
Partnering with Hyperion Power Services Group for S.A.

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TURNER TG and BOP SERVICES

  • 1. DIRECT CONTACT: 407-927-6517 turnerbizservices@gmail.com TURNER provides the following T-G & BOP Services General Services:  GAS & Steam Turbine Repair & Services  Generator Repair & Services  Balance of Plant work  Repair & Refurbish Rotating & Stationary Turbine Components  Reverse Engineering Technical Services:  Frequency Conversions  Fuel System Conversions  Emissions Abatement Systems  Auxiliary System Modification  Instrumentation and Control System Modifications  Parts Sourcing  Turbine & Generator Maintenance Consideration  Mechanical Engineering & Consulting Services:  Consulting and Design Services  Project Management  Technical Direction  Troubleshooting and Maintenance  Start-Up Commissioning Services  Combustion Dynamics and Emissions Tuning  Unit Performance Optimization Programs  Remote Access Support Conversions, Modifications & Upgrade Services:  Frequency Conversions  Fuel System Conversions  Emissions Abatement Systems  Auxiliary System Modification  Instrumentation and Control System Modifications  Gas Turbine Installation & Reapplication
  • 2. DIRECT CONTACT: 407-927-6517 turnerbizservices@gmail.com TURNER provides the following T-G & BOP Services SHOP SERVICES: HP/IP & LP Steam Path Rejuvenation of:  Rotors  Blading  Diaphragms  Blade Ring Refurbishment / Replace  Nozzle Partition Repair & Replace  Bucket removal & replace  Tenon welding & repair  Shroud repairs & replace  Tie Wire Repair & Replace  Lashing Lug Weld & Repair  Erosion Shield Installation  Rotor Body Straightening  Visual Inspections  TIR's  Complete Area Checks  Seals, Spill Strips and Shaft Packing Installation Weld Build-up, machining and refurbishment of:  Steam seal faces, joint faces  Appendages and set-back faces  Packing and spill strip fits  Radial and axial seals and crush pins  Gas Turbine Shells and Casings Field Repair Services: GENERATOR FIELD SERVICES: General Maintenance, Repair and Overhaul ROTOR: Inspections, Electrical testing, Rewinds, Mechanical repairs and Retaining Ring Replacement Visual inspection: Inspection of tooth tops and wedges for stress cracking Inspection for loose wedges and/or balance weights Inspection of retaining ring fit for arcing or burning Inspection of collector rings for discoloration or wear
  • 3. DIRECT CONTACT: 407-927-6517 turnerbizservices@gmail.com Journal inspections Inspection of cooling passages for blockage Radial lead inspection Visual inspection of blower assemblies Mechanical Testing: Rotor bore pressure test to check radial lead seals Boroscopic inspections Journal dimensions and run outs NDE UT & PT retaining rings/zone rings UT & PT blower hubs/couplings/shaft ends Boresonic inspections Tooth top inspections Electrical testing RSO testing of rotor winding Short and/or ground locations Step impedance/pole balance DC resistance measurement Insulation Resistance Repairs Complete rotor rewinds with class F insulation including high or low speed balance Retaining ring replacement Journal machining on or off site Collector ring changeout Radial/axial lead refurbishment/replacement Repair top turn migration and/or cracking (GE) J-strap and/or coil crossover replacement (GE) Pole crossover replacement (WH) Repairs of turn-to-turn shorts and/or grounds Stator Services Test, inspect, evaluate the stator, re-stack iron, completely rewind and upgrade the stator coil support structure, Visual Inspections Core
  • 4. DIRECT CONTACT: 407-927-6517 turnerbizservices@gmail.com End-winding and support system Main and neutral leads Bushings Main and neutral lead box and enclosures Mechanical testing Frequency response testing Digital wedge tightness evaluation Frame foot loading Pressure decay test Vacuum decay testing Helium leakage testing Electrical testing Insulation Resistance/Polarization Index DC winding resistance RTD resistance measurements DC high potential testing Transportation testing Tube to tube resistance Vent tube/parallel ring flow testing Tube to copper resistance Electromagnetic Core Imperfection Detector Test (EL CID) Thermovision scan (loop test) Capacitance mapping Repair services Rewind with new coils and class F insulation Rewinds with refurbished coils/ coil repair on site Core tightening Core lamination repairs Core lamination replacement End winding tightening Strand repairs Bushing repair and replacement Re-wedge Water box leak repair Epoxy Permanent mechanical repair Modifications End winding support system decoupling Through bolt nut upgrade
  • 5. DIRECT CONTACT: 407-927-6517 turnerbizservices@gmail.com Stator coil design upgrade Flux probe installation PDA coupler installation Tagging compound installation Robotic Inspections Generator/Field In-SITU Inspection Test, inspect, evaluate the stator, re-stack core laminations, completely rewind and upgrade the stator coil support structure. New Generator Robotic Inspection Vehicle (GRIV) has the capability to perform visual inspections of the field and stator components. GRIVs testing capabilities include core lamination integrity (ELCID) and wedge tightness assessment. GRIV was designed to fit in very small air gaps. The customer can be provided with time and location stamped video and still images. Electromagnetic Core Imperfection Detection (ELCID) Digital processing – phase and quadrature data gathered simultaneously provides a permanent record of the generator’s core condition Wedge Tightness Detection The tightness of each stator wedge is measured electronically and compared to all other wedges in the winding, the wedges of another winding or an absolute external reference. A permanent record is established and available for comparison at future maintenance outages. Removes the subjectivity inherent with the current methods used for evaluating stator wedge tightness (wedge tapping). Exciter Services Testing, inspections, evaluation, mechanical and electrical repairs as well as complete rewinding, restacking of iron and complete diode wheel repairs are just some of the exciter repairs Keystone performs. Brushless exciters Mechanical disassembly and reassembly Five point mechanical alignment Full electrical testing Diode wheel components (fuses, diodes, capacitors) AC exciter armature AC exciter field PMG stator Exciter housing RTD’s, TC’s, etc. Exciter refurbishment Diode wheel insulation replacement
  • 6. DIRECT CONTACT: 407-927-6517 turnerbizservices@gmail.com Complete cleaning/overhaul of all exciter components AC exciter armature rewind AC exciter armature band replacement AC exciter field pole rewind PMG field pole replacement/rewind PMG field magnetization Bearing overhaul and replacement Base wiring inspection and replacement Lathe checks and run-out capability DC Exciters Mechanical disassembly and reassembly Electrical testing Insulation resistances DC winding resistances Field pole turn insulation integrity Refurbishment Component rewinds (field/armature) Armature band inspection and replacement Cleaning and overhaul of all major components bearing overhaul and replacement Lathe checks and run-out Turbine Services Open, clean & close Labor, supervision, engineering & tooling Project management Grit blasting & NDE Boresonic examinations Induction bolt heating Instrumentation & hydraulic controls Repairs Re-blading rotors Rotor machining Low speed balancing Nozzle repair Combustor component repair Diaphragm repair Bearing & oil seal repair Journal reconditioning Shell repair & machining
  • 7. DIRECT CONTACT: 407-927-6517 turnerbizservices@gmail.com Valve seal reconditioning Coatings: thermal barrier, erosion resistant, corrosion resistant SUPPORT SERVICES Outage planning Technical consultation Field vibration analysis & balancing Steam path analysis Tight-wire, laser & optical alignment Lubricating & hydraulic system flushing Diagnostics & troubleshooting Failure analysis Computer based dynamic modeling analysis Computer assisted tool & parts security system Asbestos removal & lead abatement Customer training Product overview Maintenance trending Data interpretation Vibration analysis/interpretation Modernization programs Fiber optic monitoring system (SMAART) Manpower Support Union and Non-Union available Technical Directors Consulting Engineers/Senior Consulting Engineers Winders Millwrights Generator Specialists Engineers Laborers PRODUCTS: SMAART System SMAART uses online diagnostics and a remote expert center with predictive analysis software using artificial intelligence. The SMAART system is a newly developed patented product. New and Used Power Generation Equipment and Tools
  • 8. DIRECT CONTACT: 407-927-6517 turnerbizservices@gmail.com Used machine shop equipment such as lathes, milling machines, horizontal and vertical boring mills, etc. Field and/or Shop Repair Services: Turnkey Turbine & Generator Repair of: Major OEM’s Gas, Steam and CC Units. Other Services:  Mobile & Temporary Power - Contracts and Services  Valve Refurbishment  Stud Removal  Journal Refurbishment  Thrust Collar Refurbishment  Alignment – foundations, bedplates, surface tables, crane slewing rigs, circular & rectangular flanges, Turbine, Compressor & pump half-casings, shaft alignment  Condition Assessments and Reports  Installation & Commissioning  HV Electricals & Controls Commissioning  Storage & Preservation Management Exclusive National Representatives for Keystone Power Service Group Partnering with Hyperion Power Services Group for S.A.