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Process Improvements Resulting in the Successful
          Manufacture of ELN 296571
                   David A. Quincy
              Scientist Process Chemistry
ELN 296571 as a Potential Therapeutic

                    •     Inhibits α4β1 (VLA-4) and α4β7 Integrin,
                          thereby inhibiting cell adhesion and cell
                          trafficking.
                    •     Has potential use for the treatment of
                          Multiple Sclerosis, Inflammatory Bowel
                          Disease, Rheumatoid Arthritis, Tumor
                          Metastasis, Alzheimer’s Disease, Asthma,
                          and other medical conditions.

1. Stappenbeck, Frank; Konradi, Andrei; Jagodzinski, Jacek; Semko, Christopher M.; Xu, Ying-Zi; Smith,
   Jenifer L.; Rossiter, Kassandra; PCT Int. Appl. (2006), WO 2006127584 A1 20061130.
2. Semko, Christopher Michael; Xu, Ying-Zi; Stappenbeck, Frank; Smith, Jenifer Lea; Rossiter, Kassandra
   Inez; Fukuda, Juri Y.; Konradi, Andrei W.; PCT Int. Appl. (2007), WO 2007041270 A1 20070412.
3. Semko, Christopher Michael; Xu, Ying-Zi; Stappenbeck, Frank; Smith, Jenifer Lea; Rossiter, Kassandra
   Inez; Fukuda, Juri Y.; Konradi, Andrei W.; PCT Int. Appl. (2007), WO 2007041324 A1 20070412.
The Original Med. Chem. Route

                                                                                                                                                                                 O       N
     O                                       Cl               1. Tyr-OtBu, DIEA                                           OH                                N
                      POCl 3                                                                      N
                      PhNMe2                                  2. Et2NH                                                         pyrrolidine carbamyl                                  O
HN       NH                              N        N                                                                                    chloride         N       N
                                                                                              N       N
                                                              One pot                                                              Et 3N, DMAP,                              O
            O         Reflux, then                    Cl                                                          O                                                 N
                      Distill                                 THF, -10 deg                                N                       CH2Cl 2, reflux                   H
     NO 2                                    NO 2                                                         H                                                 NO 2         O
                                                                                                  NO2         O

                                                                                                      ELN 118853                                                 ELN 361973
                                                                                                                                                  10% Pd/C (5% w/w)
                                                                                                                                                  5% H2O in THF
                                                                                                                                                  H2, 60 psi, 24 hrs


                                             O        N                                                       O       N
                  N                                                                   N                                                                                          O       N
                                                                                                                                                             N
                                                  O            MeSO2Cl,                                           O             PtO2, H2,
            N         N                                                           N       N                                                                                          O
                                                               pyridine                                                         EtOH, 3 eq. Acetone,     N       N
                                     O                                                                    O                     0.5 eq. AcOH
                           N                                   0oC-RT                         N                                                                              O
                           H                                                                  H                                                                      N
                  N            O                                                  HN                  O                                                              H
            S                                                                                                                                                NH2         O
         O O
                          ELN 477943                                                          ELN 441098

                                                                    • Eight Steps in 7 “pots”
                                                          o
                                   1. HCO2 H, 70 C
                                   2. 1N HCl


                                                                    • Utilizes a Pd catalyzed reduction followed
                                                                      immediately by a PtO2 catalyzed reduction
                                             O        N
                  N
                                                  O
              N        N

                           N    CO2H
                                                                    • ELN 441098 only 70-87% pure (>3 impurities)
             S
               N
                           H
                                HCl                                 • ELN 477943 purified by Chromatography
            O O                ELN 296571
ELN 361973 – A Key Intermediate

               POCl3                                                                              OH
     O                             Cl            1. Tyr-OtBu, DIEA           N
               PhNMe2                            2. Et 2NH
HN       NH    Reflux, 115oC   N        N                                N       N
                                                 THF, -10 deg
               2 hrs.                            (One pot)                                    O
           O                                Cl                                        N
                                                                                      H
     NO2          64% yield        NO2                                       NO2          O

     400 g                       316 g                                           ELN 118853
                                 (219 g)                                         577 g crude
                        now commer cially
                        available f r om AK Scientif ic         pyrrolidine carbamyl
                                                                       chloride
                                                                    Et3N, DMAP,
                                                                   CH2Cl2, reflux

                                                                                                  O        N
                                                                             N
                                                                                                       O
                                                                         N        N
                                                                                              O
                                                                                      N
                                                                                      H
                                                                             NO2          O

                                                                                  ELN 361973
                                                                      Chromatography & Crystallization
                                                                               351 g (pure)
                                                                              118 g (mixed)
Preparation of ELN 361973




Later, production of ELN 361973 is outsourced.
Original Route – Later Steps

                                   O       N                                                          O       N
      N                                                                           N
                                       O                                                                  O
  N        N                                        5% H2O/THF,              N        N
                           O                        5% Pd/C, 60 psi H2,                   N
                                                                                                  O
               N                                    16 hrs                                H
               H                                                                  NH2         O
      NO2              O

      ELN 361973                               Uses two catalysts                 Prone to Air Oxidation
                                                                   EtOH, 3 eq. Acetone,
                                                                   0.5 eq. AcOH
                                                                   PtO2, H2, overnight


                                       O        N                                                     O       N
           N                                                                      N
                                                          MeSO2Cl,
                                           O                                                              O
       N       N                                          pyridine            N       N
                   N
                               O                          0oC-RT                                  O
                   H                                                                      N
 Me        N               O                                                              H
       S                                                                       HN             O
      O O

        ELN 477943                                                                    ELN 441097
Purified by Chromatography                                                Somewhat Prone to Air Oxidation
                                                                          Low purity, 13-30% impurities
Improvements to the Process

                            O       N                                                       O       N
        N                                                            N
                                O                                                               O
    N       N                           1) 5% H2O in THF,        N        N
                        O               PtO2, 60 psi H2, 4 hrs                         O
                N                                                             N
                H                       2) 1.5 eq. Acetone,      HN
                                                                              H
                                                                                  O
        NO2         O
                                        0.25 eq. AcOH, EtOH
        ELN 361973                      H2 (60 psi), overnight              ELN 441097
                                                                         High purity, 90-95%

• Telescoped the two reductions into one pot.                        MeSO2Cl,
                                                                     pyridine
• Adjusted reagent load to achieve high purity                       0oC-RT
• Discovered penultimate cmpd could be
  crystallized, though still required chromat.                            N
                                                                                                O       N

                                                                                                    O
                                                                      N       N
                                                                                            O
                    Purif ied by Chromatography,                                  N
                                                                                  H
                    then crystallization from EtOAc + MT BE /    Me       N             O
                                                                      S
                    cyclohexane                                      O O
                                                                                      ELN 477943
Process Improvements – Generation 2
                                                                                                              O       N
                                                                                  N
                                                                                                                  O
                                                                              N       N
                                                                                                      O
                                                                                          N
                                                                                          H
                                                                              HN                  O

                                                                                         ELN 441097
                                                                                      High purity, 90-95%

                                                                         THF,
                                                                         L-Tartaric Acid
                                                                         CH2Cl2

                                    O       N
                N
                                        O                                                                         O       N
            N       N                           1) free base                          N
                                O               2) 3 eq. MeSO2Cl,                                                     O
                        N                                                         N       N
       Me       N
                        H
                            O
                                                pyridine                                                  O
                                                                                              N
            S                                   0oC-RT                                        H
         O O                                                             OH       HN                  O

             ELN 477943                                        HO2C
                                                                          CO2H
   Still required chromatographic                                   HO
pre-purification in order to crystallize                                              Precipitated white solid
                                                                                           95-98% pure
Generation 3 – Refinements
                                           (as implemented by CMO)
                                                                                                           O       N
                                                                               N
                                                                                                               O
                                                                           N       N
                                                                                                   O
                                                                                       N
                                                                                       H
                                                                           HN                  O

                                                                                       ELN 441097
                                                                                   High purity, 90-95%

                                                                      L-Tartaric Acid,
                                                                      Toluene,
                                                                      concentrate,
                                                                      i-PrOH
                               O       N
           N
                                   O                                                                           O       N
       N       N                             1) free base                          N
                           O                 2) 1.3 eq. MeSO2Cl,                                                   O
                   N                                                           N       N
  Me       N
                   H
                       O
                                             Toluene, 1.3 eq. Et3N                                     O
                                                                                           N
       S                                     0oC-RT                                        H
    O O                                                                        HN                  O
                                                                      OH
       ELN 477943                                           HO2C
                                                                       CO2H
Could be crystallized from                                       HO
MTBE - Methylcyclohexane                                                   Precipitated white solid
without pre-purification, but                                                   97-99% pure
 unnecessary due to the                                               76% isolated yield (up from ~60%)
  high purity of precursor
ELN 296571 - Final Step

                             O       N                                                               O       N
         N                                                                      N

     N       N
                                 O         1) HCO2H, 70oC, 2-4 hrs.         N       N
                                                                                                         O

                         O                 2) neutralize                                        OH
                 N                                                                      N
                 H                                                                      H
Me       N           O                                                 Me       N           O
     S                                                                      S
 O O                                                                      O O

     ELN 477943                                                                ELN 296571
                                                                      Discovered API crystallized from
                                                                                Acetonitrile
Major Contributions
•   Telescoped the reduction/reductive amination into
    a single pot with a single catalyst.
•   Adjusted reagent stoichiometry to achieve high
    purity for ELN 441098
•   Discovered that ELN 441098 formed a reasonably
    insoluble salt with L-Tartaric acid that provided an
    isolable high purity intermediate following
    trituration.
•   Discovered ELN 477943 could be crystallized /
    precipitated under certain conditions.
•   Discovered ELN 296571 could be crystallized from
    Acetonitrile.
Result


• ELN 296571 has been successfully
  manufactured on > 100 kg scale
Acknowledgements:



•   Elan Pharmaceuticals
•   Michael Dappen, Lee Latimer, Chris
    Semko, Jenifer Smith, and Andrei
    Konradi
From: Anna Marie M.
Sent: Wednesday, January 26, 2011 10:23 AM
To: Hing S.; John S.; Mark H.
Cc: Quincy, David; Ted Y.; Chris F.

Subject: Presentation Approval: Process Improvements Resulting in the
Successful Manufacturing of ELN 296571

Following internal review, David Quincy's seminar presentation, entitled:
Process Improvements Resulting in the Successful Manufacturing of ELN 296571

Authors: David Quincy, Michael Dappen, Chris Semko, Andrei Konradi, Lee Latimer

was approved on January 25, 2011 for presenting at an interview seminar, taking
place at XXXXXXX Pharmaceuticals and other companies yet to be determined.

A copy can be found on xxxxx at the attached link: …………..
Thank you.
Anna Marie M.
Elan Pharmaceuticals, Inc.
800 Gateway Blvd,
South San Francisco, CA 94080

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Eln 296571 seminar v 5b

  • 1. Process Improvements Resulting in the Successful Manufacture of ELN 296571 David A. Quincy Scientist Process Chemistry
  • 2. ELN 296571 as a Potential Therapeutic • Inhibits α4β1 (VLA-4) and α4β7 Integrin, thereby inhibiting cell adhesion and cell trafficking. • Has potential use for the treatment of Multiple Sclerosis, Inflammatory Bowel Disease, Rheumatoid Arthritis, Tumor Metastasis, Alzheimer’s Disease, Asthma, and other medical conditions. 1. Stappenbeck, Frank; Konradi, Andrei; Jagodzinski, Jacek; Semko, Christopher M.; Xu, Ying-Zi; Smith, Jenifer L.; Rossiter, Kassandra; PCT Int. Appl. (2006), WO 2006127584 A1 20061130. 2. Semko, Christopher Michael; Xu, Ying-Zi; Stappenbeck, Frank; Smith, Jenifer Lea; Rossiter, Kassandra Inez; Fukuda, Juri Y.; Konradi, Andrei W.; PCT Int. Appl. (2007), WO 2007041270 A1 20070412. 3. Semko, Christopher Michael; Xu, Ying-Zi; Stappenbeck, Frank; Smith, Jenifer Lea; Rossiter, Kassandra Inez; Fukuda, Juri Y.; Konradi, Andrei W.; PCT Int. Appl. (2007), WO 2007041324 A1 20070412.
  • 3. The Original Med. Chem. Route O N O Cl 1. Tyr-OtBu, DIEA OH N POCl 3 N PhNMe2 2. Et2NH pyrrolidine carbamyl O HN NH N N chloride N N N N One pot Et 3N, DMAP, O O Reflux, then Cl O N Distill THF, -10 deg N CH2Cl 2, reflux H NO 2 NO 2 H NO 2 O NO2 O ELN 118853 ELN 361973 10% Pd/C (5% w/w) 5% H2O in THF H2, 60 psi, 24 hrs O N O N N N O N N O MeSO2Cl, O PtO2, H2, N N N N O pyridine EtOH, 3 eq. Acetone, N N O O 0.5 eq. AcOH N 0oC-RT N O H H N N O HN O H S NH2 O O O ELN 477943 ELN 441098 • Eight Steps in 7 “pots” o 1. HCO2 H, 70 C 2. 1N HCl • Utilizes a Pd catalyzed reduction followed immediately by a PtO2 catalyzed reduction O N N O N N N CO2H • ELN 441098 only 70-87% pure (>3 impurities) S N H HCl • ELN 477943 purified by Chromatography O O ELN 296571
  • 4. ELN 361973 – A Key Intermediate POCl3 OH O Cl 1. Tyr-OtBu, DIEA N PhNMe2 2. Et 2NH HN NH Reflux, 115oC N N N N THF, -10 deg 2 hrs. (One pot) O O Cl N H NO2 64% yield NO2 NO2 O 400 g 316 g ELN 118853 (219 g) 577 g crude now commer cially available f r om AK Scientif ic pyrrolidine carbamyl chloride Et3N, DMAP, CH2Cl2, reflux O N N O N N O N H NO2 O ELN 361973 Chromatography & Crystallization 351 g (pure) 118 g (mixed)
  • 5. Preparation of ELN 361973 Later, production of ELN 361973 is outsourced.
  • 6. Original Route – Later Steps O N O N N N O O N N 5% H2O/THF, N N O 5% Pd/C, 60 psi H2, N O N 16 hrs H H NH2 O NO2 O ELN 361973 Uses two catalysts Prone to Air Oxidation EtOH, 3 eq. Acetone, 0.5 eq. AcOH PtO2, H2, overnight O N O N N N MeSO2Cl, O O N N pyridine N N N O 0oC-RT O H N Me N O H S HN O O O ELN 477943 ELN 441097 Purified by Chromatography Somewhat Prone to Air Oxidation Low purity, 13-30% impurities
  • 7. Improvements to the Process O N O N N N O O N N 1) 5% H2O in THF, N N O PtO2, 60 psi H2, 4 hrs O N N H 2) 1.5 eq. Acetone, HN H O NO2 O 0.25 eq. AcOH, EtOH ELN 361973 H2 (60 psi), overnight ELN 441097 High purity, 90-95% • Telescoped the two reductions into one pot. MeSO2Cl, pyridine • Adjusted reagent load to achieve high purity 0oC-RT • Discovered penultimate cmpd could be crystallized, though still required chromat. N O N O N N O Purif ied by Chromatography, N H then crystallization from EtOAc + MT BE / Me N O S cyclohexane O O ELN 477943
  • 8. Process Improvements – Generation 2 O N N O N N O N H HN O ELN 441097 High purity, 90-95% THF, L-Tartaric Acid CH2Cl2 O N N O O N N N 1) free base N O 2) 3 eq. MeSO2Cl, O N N N Me N H O pyridine O N S 0oC-RT H O O OH HN O ELN 477943 HO2C CO2H Still required chromatographic HO pre-purification in order to crystallize Precipitated white solid 95-98% pure
  • 9. Generation 3 – Refinements (as implemented by CMO) O N N O N N O N H HN O ELN 441097 High purity, 90-95% L-Tartaric Acid, Toluene, concentrate, i-PrOH O N N O O N N N 1) free base N O 2) 1.3 eq. MeSO2Cl, O N N N Me N H O Toluene, 1.3 eq. Et3N O N S 0oC-RT H O O HN O OH ELN 477943 HO2C CO2H Could be crystallized from HO MTBE - Methylcyclohexane Precipitated white solid without pre-purification, but 97-99% pure unnecessary due to the 76% isolated yield (up from ~60%) high purity of precursor
  • 10. ELN 296571 - Final Step O N O N N N N N O 1) HCO2H, 70oC, 2-4 hrs. N N O O 2) neutralize OH N N H H Me N O Me N O S S O O O O ELN 477943 ELN 296571 Discovered API crystallized from Acetonitrile
  • 11. Major Contributions • Telescoped the reduction/reductive amination into a single pot with a single catalyst. • Adjusted reagent stoichiometry to achieve high purity for ELN 441098 • Discovered that ELN 441098 formed a reasonably insoluble salt with L-Tartaric acid that provided an isolable high purity intermediate following trituration. • Discovered ELN 477943 could be crystallized / precipitated under certain conditions. • Discovered ELN 296571 could be crystallized from Acetonitrile.
  • 12. Result • ELN 296571 has been successfully manufactured on > 100 kg scale
  • 13. Acknowledgements: • Elan Pharmaceuticals • Michael Dappen, Lee Latimer, Chris Semko, Jenifer Smith, and Andrei Konradi
  • 14. From: Anna Marie M. Sent: Wednesday, January 26, 2011 10:23 AM To: Hing S.; John S.; Mark H. Cc: Quincy, David; Ted Y.; Chris F. Subject: Presentation Approval: Process Improvements Resulting in the Successful Manufacturing of ELN 296571 Following internal review, David Quincy's seminar presentation, entitled: Process Improvements Resulting in the Successful Manufacturing of ELN 296571 Authors: David Quincy, Michael Dappen, Chris Semko, Andrei Konradi, Lee Latimer was approved on January 25, 2011 for presenting at an interview seminar, taking place at XXXXXXX Pharmaceuticals and other companies yet to be determined. A copy can be found on xxxxx at the attached link: ………….. Thank you. Anna Marie M. Elan Pharmaceuticals, Inc. 800 Gateway Blvd, South San Francisco, CA 94080