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Current State VSM – ABC Product Family
Production
Control

Forecast

Supplier

Forecast

Customer

PO
PO

Supplier
Loop
Work
Order &
Schedule

Order
Entry

Sales

PO

25

5

Schedule

PT = 20 mins.
%C&A = 90%

PT = 2 mins.
%C&A = 75%

Weekly

Shipper

Production
Loop

Order
Fulfillment
Loop

2x
weekly

On-time Delivery=55%
Fabrication
19 days

5

Assembly
12 days

PT = 3 minutes
C/O = 2.2 hrs.
Uptime = 85%
FPY: 93%

19 days

22

Test & Pack
3 days

PT = 42 mins.
C/O = 0.1 hrs.
Uptime = 60%
FPY: 98%

12 days
3 mins.

Value Stream: Product Family ABC
Current State Value Stream Map
Customer Demand: 200 units / day

4

34 days
PT = 2 mins.
FPY: 100%

3 days
42 mins.

34 days
2 mins.

PT = Process Time
LT = Lead Time
C&A = % Complete & Accurate
AR = Activity Ratio (PT/LT x 100)
RFPY = Rolled First Pass Yield

Total LT = 68.1 days
Total PT = 47 mins.
AR = 0.144%
RFPY = 91.1%

Published in: Business, Technology
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