Since Mike Osterling and I released our latest book, Value Stream Mapping, we've received a lot of questions about which level of mapping--value stream vs. process--people should opt for and why/when. We've also continued to hear people claim that value stream mapping team members should include the front-line staff. Not so.
These are the slides for a webinar delivered on 12-17-2015. The recording is available at:
http://www.slideshare.net/KarenMartinGroup/value-stream-and-process-mapping-when-you-opt-for-each or http://ksmartin.com/webinars.
For more information, we invite you to consider http://bit.ly/VSM-AMZ for VSM and http://bit.ly/MBPM-AMZ for MBPM. (Please note: MBPM is priced high because it includes an extensive Excel tool to document maps and auto-calculate results.)
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value stream mapping and metrics based process mapping
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3. After the Webinar…
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• Materials: www.slideshare.net/karenmartingroup
• Recorded webinars:
• www.ksmartin.com/webinars
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• www.vimeo.com/karenmartingroup
• www.slideshare.net/karenmartingroup
7. You will learn…
• The similarities and differences between value
stream maps (VSM) and metrics-based process
maps (MBPM).
• The circumstances under which to select each
type of map.
• Tips for successful mapping activities.
15. Work: Degrees of Granularity
Value
Stream
Process Process Process
Step StepStep
15
Macro
Perspective
• Define strategic
direction (“what”)
• Heavy leadership
involvement
• Value Stream
Mapping
Micro
Perspective
• Identify the
tactical “how”
• Heavy frontline
involvement
• Metrics-Based
Process Mapping
18. Degrees of Granularity:
Hiring Value Stream
Hire
Recruit Select Onboard
Write job
description
Post
externally
Post
internally
18
Process-level
Perspective
Value-stream
Perspective
27. Traditional Mapping Method:
Process Flow Chart
How is this process performing?
Look up Customer
in Eclipse
SALES
New
Customer?
Enter Order
SALES
Print Ship Ticket
SALES
Load Trucks
SHIPPING
Enter Customer
Information
ADMIN
Perform Credit
Check
FINANCE
Okay?
Notify Sales COD
Only; Notify Admin
to update
Customer Profile
FINANCE
Yes
No
No
Yes
Product in
Stock?
Yes
Order Material
PURCHASING
No
Receive Material
RECEIVING
28. Complete
New Hire
Setup Form
Complete
Drug test
within 24
hours
HR Receives
results within
3 days and
issues offer
letter
P: Setup New hire as a vendor
IT: Setup user logins and provide
hardware, if needed,
F: Assign vehicle, issue cell phone
order uniforms and guides, if needed.
Submit
Candidate
for
background
check and
drug test.
HR Issues
Employee ID
and Notifies
HM & Support
Organizations
Signs offer
letter and
required yellow
forms. Fax to
HR
Call candidate
to welcome
and remind to
complete
forms
Gather
Support items
to transfer to
new hire on
day one
New Hire Setup Process Map
Good training tool, but how do we know what to improve?
CandidateHiringManagerAdministratorHumanResources
SupportTeam[IT,
Purchasing(P),
Fleet(F)]
29. Value Stream Map ≠ Swim Lane Process Map
Benefits
Administrator
Receive
negative
drug
screen
results
Complete
“New Hire
Approval”
form; send
to recruiter
Recruiter
Sign “New
Hire
Approval”
form
Recruiter
Sign “New
Hire
Approval”
form
Set up
employee
in SAP;
notify
hiring
manager
Hiring
Manager
Request
laptop on
“New Hire
Equip.
Request”
form
IT
Manager
Approve
“New Hire
Equip.
Request”
29
31. The Improved State Becomes Standard Work
0
1
0
15
6
-1
0
Activity PT LT %C&A Activity PT LT %C&A Activity PT LT %C&A Activity PT LT %C&A Activity PT LT %C&A
1
Fax PO to Sales
Rep
0 0 45%
2
Review PO;
clarify with
customer as
needed
20 2 90%
Fax PO to
warehouse
10 4 90%
5
6
Check inventory
levels; notify
Sales Rep re:
status
5 4 95%
Fax PO to Sales
Rep
5 0.33 90%
0 20 10 5 5
0 2 4 4 0.33
45% 90% 90% 95% 90%
0 20 10 5 5
Rolled %C&A
Critical Path LT
Total PT
Critical Path PT
5431 2
Mary Townsend
Hours Worked per Day Sally Dampier
Occurrences per Year Sam Parks
Current State Metrics-Based Process Map
Dave Morgan25-Jun-08
8 Facilitator
Process Details
Michael Prichard
Order FulfillmentProcess Name
Specific Conditions Domestic orders through sales force
37,500
Date Mapped
Sean Michaels
Sales Rep
Ryan AustinDiane O'Shea
Mapping Team
LT Units
Function /
Department
PT Units
Step # ►
Customer
Finance
Warehouse /
Shipping
Seconds
Minutes
Hours
Days
Seconds
Minutes
Hours
Days
Excel tool included with Metrics-Based Process Mapping book
45. 45
1
2 1
3 2
4 3
5 4
5
1 6
2 7
3 8
4 9
5 10
1
2 1
3 2
4 3
5 4
1
2
3
4
Specific
Conditions
Engineer to order, requires both hardware &
software customization
Value Stream
Champion
Nancy Little
Demand Rate 1,000 per year
Facilitator Dave Parks
Value Stream Mapping Charter
Scope Accountable Parties Logistics
Value Stream Capital equipment
Executive
Sponsor
Allen Ward
Event Dates
& Times
July 24-26, 2013
8:00 am - 5:00 pm
Last Step Production ships product
Boundaries &
Limitations
No new software; only minor changes to existing IT
systems; no additional staff; no budget changes
Briefing
Attendees
** required
*optional
** Allen W (COO), Joe M (CIO),
Sal T (VP Sales)
* Bruce R (VP Ops), Carlos P
(HR), Su T (CFO), Bill M (VP CS)
Base-camp
Location
Surf's Up - Room A
Trigger Customer submits RFQ
First Step Sales reviews the RFQ Logistics
Coordinator
Dave Parks
Meals
Provided
Continential breakfast & lunch
Desire to stay ahead of the competition & deepen customer loyalty. Function / Title Name Contact Information
Forecasted growth of 15% for next fiscal year. Sales, Director Sean Michaels
Briefing
Dates &
Times
July 24, 25, & 26
4:00-5:00 pmImprovement Time
Frame
Future state design is fully realized by
December 31, 2013.
Current State Problems & Business Needs Mapping Team
Competition's RFQ LT is 1 wk; PO to delivery is 4 wks Scrum Master Ryan Austin
Goals & Measurable Target Conditions Engineering, Vice President Nancy Little
Unclear & incorrect information flowing through value stream. IT, Director Diana Marie
RFQ lead time = 2 weeks; PO to software dev lead time = 5 weeks Finance, Controller Dave Gerald
Improve quality of information flowing throughout value stream. Customer (contract manufacturer) JR Hunt
Reduce RFQ LT from 2 weeks to 3 days (70% improvement). Manufacturing, Director Ambreen Motiwala
Reduce PO to software dev LT from 5 wks to 3 wks (40% improvement) Customer Service, Manager Danny Tran
Faster delivery; less hassle; less cost. Function Name Contact Information
Better working relationships between sales, estimating & engineering. Planning / Purchasing, Planner Lourdes Dwyer
Benefits to Customers & Business On-Call Support
Relevant Data Agreement
Freed capacity to absorb additional business w/o increasing staff. Production Supervisor Tom St. James
Operational: LT in segments (RFQ to quote; PO to development). Signature: Signature: Signature:
Sales effectiveness: RFQ conversion rate. Executive Sponsor Value Stream Champion Facilitator
Financial: Estimate-to-actual cost comparison.
Date: Date: Date:
46. Value Stream Scoping Diagram
Defining Specific Conditions
Golden State
Equipment, Inc.
Capital
Equipment
Catalog
Configure
to order
Engineer
to order
Custom
hardware
Custom
software
Both
New Product
Development
Spares &
subassemblies
Catalog
Engineer to
order
46
47. 47
1
2 1
3 2
4 3
5 4
5
1 6
2 7
3 8
4 9
5 10
1
2 1
3 2
4 3
5 4
1
2
3
4
Specific
Conditions
Engineer to order, requires both hardware &
software customization
Value Stream
Champion
Nancy Little
Demand Rate 1,000 per year
Facilitator Dave Parks
Value Stream Mapping Charter
Scope Accountable Parties Logistics
Value Stream Capital equipment
Executive
Sponsor
Allen Ward
Event Dates
& Times
July 24-26, 2013
8:00 am - 5:00 pm
Last Step Production ships product
Boundaries &
Limitations
No new software; only minor changes to existing IT
systems; no additional staff; no budget changes
Briefing
Attendees
** required
*optional
** Allen W (COO), Joe M (CIO),
Sal T (VP Sales)
* Bruce R (VP Ops), Carlos P
(HR), Su T (CFO), Bill M (VP CS)
Base-camp
Location
Surf's Up - Room A
Trigger Customer submits RFQ
First Step Sales reviews the RFQ Logistics
Coordinator
Dave Parks
Meals
Provided
Continential breakfast & lunch
Desire to stay ahead of the competition & deepen customer loyalty. Function / Title Name Contact Information
Forecasted growth of 15% for next fiscal year. Sales, Director Sean Michaels
Briefing
Dates &
Times
July 24, 25, & 26
4:00-5:00 pmImprovement Time
Frame
Future state design is fully realized by
December 31, 2013.
Current State Problems & Business Needs Mapping Team
Competition's RFQ LT is 1 wk; PO to delivery is 4 wks Scrum Master Ryan Austin
Goals & Measurable Target Conditions Engineering, Vice President Nancy Little
Unclear & incorrect information flowing through value stream. IT, Director Diana Marie
RFQ lead time = 2 weeks; PO to software dev lead time = 5 weeks Finance, Controller Dave Gerald
Improve quality of information flowing throughout value stream. Customer (contract manufacturer) JR Hunt
Reduce RFQ LT from 2 weeks to 3 days (70% improvement). Manufacturing, Director Ambreen Motiwala
Reduce PO to software dev LT from 5 wks to 3 wks (40% improvement) Customer Service, Manager Danny Tran
Faster delivery; less hassle; less cost. Function Name Contact Information
Better working relationships between sales, estimating & engineering. Planning / Purchasing, Planner Lourdes Dwyer
Benefits to Customers & Business On-Call Support
Relevant Data Agreement
Freed capacity to absorb additional business w/o increasing staff. Production Supervisor Tom St. James
Operational: LT in segments (RFQ to quote; PO to development). Signature: Signature: Signature:
Sales effectiveness: RFQ conversion rate. Executive Sponsor Value Stream Champion Facilitator
Financial: Estimate-to-actual cost comparison.
Date: Date: Date:
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