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SHIPPING AND MARINE TECHNOLOGY




Technical solutions for the sulphur
        regulations 2015
           Professor Karin Andersson
         Shipping and Marine Technology
             Maritime Environment
SHIPPING AND MARINE TECHNOLOGY




                                  • SHIPPING

• Low energy use and specific emissions in intercontinental transport
• Small contribution from shipping to emissions and energy use in a long
 product chain
• But also
• “... absent any new regulations on maritime vessels, shipping will be responsible
 for NOX emissions that are on par with, and SO2 emissions that are greater than,
 all land-based sources by 2020”. (European commission 2005)
• Shipping-related particle (PM) emissions cause approximately 60,000
 cardiopulmonary and lung cancer deaths annually (Corbett et al 2007)
SHIPPING AND MARINE TECHNOLOGY




                Nordic Sea and Baltic Sea (SECAs)



                                                                                Euro VI diesel = 0,001 %




“…man försökt minska (eldnings)oljornas svavelhalt. Den maximala halten
sattes fr o m den 1 juli 1969 till 2,5 vikt %. I det centrala Stockholm satte
man maximihalten till 1,0 % från den 1 oktober 1968 och till 1 % I hela
Stockholms stad från 1 oktober 1969”

Ur “Välfärd till döds” Nils Erik Landell, 1969
SHIPPING AND MARINE TECHNOLOGY




Worldwide SECA
SHIPPING AND MARINE TECHNOLOGY




                                           Sulphur



• Impurity in fuel
• Forms SO2 in combustion

• Impacts
  • Acidification
     • Damages to soil, crops, buildings
  • Health effects
     • From SO2
     • From particles formed
SHIPPING AND MARINE TECHNOLOGY




Strategies to reduce environmental impact
  • Fulfil the need in other way ?
  • Remove source
  • End-of –pipe – emission abatement
  • Restore damaged nature
SHIPPING AND MARINE TECHNOLOGY




Change fuel – low/no sulphur alternatives
 • Fossil                                    • Non-fossil
 • Low sulphur MGO/MDO                       • Biodiesel (RME etc)
 • DME                                       • DME
 • Fisher Tropsch diesel fuel (GTL, CTL..)   • Fisher Tropsch diesel fuel (BTL)
 • Methanol                                  • Methanol
 • (Ethanol)                                 • Bio Ethanol
                                             • Vegetable oils (jathropa etc.)
 • Methane (LNG)
 • LPG (butane , propane)                    • Methane (LBG)

 • Coal                                      • Hydrogen

 • Uranium                                   • Wood
SHIPPING AND MARINE TECHNOLOGY




And there are many pathways to a fuel
SHIPPING AND MARINE TECHNOLOGY




                                         Fuel properties

                                         Propulsion system

                                         Fuel pre-treatment                             Investment cost
                                         requirements
            Technical Criteria                                                          Fuel price
                                                                    Economic criteria

                                                                                        Operational cost


Safety and safe                                   Future Marine
handling criteria                                     Fuels                         Consequences of fuel
                                                                                    spills and accidents
Logistical criteria

Public opinion                   Other criteria                                     Exhaust emissions
                                                              Environmental
Political and strategy aspects                                   criteria
                                                                                    Life cycle environmental
                                                                                    performance
Security

Ethics
SHIPPING AND MARINE TECHNOLOGY




End-of pipe solutions
SHIPPING AND MARINE TECHNOLOGY




Sea Water Scrubber


                                    Closed Scrubber




                                                                  Hansen 2012

                     Dry Scrubber
SHIPPING AND MARINE TECHNOLOGY




                                        Some chemistry
Sea water:                                       Closed loop:

SO2(g)⇆SO2(aq)                                   NaOH (s) + H2O ⇆ Na+ + OH- + H2O

SO2(aq) + 2H2O(l) ⇆ HSO3–(aq) + H3O+(aq)         SO2(g)⇆SO2(aq)

HSO3–(aq) + H2O(l)⇆SO32–(aq) + H3O+(aq)          SO2(aq) + 2H2O(l) ⇆ HSO3–(aq) + H3O+(aq)

And the low pH may release CO2 from the water    HSO3–(aq) + H2O(l)⇆SO32–(aq) + H3O+(aq)

HCO3-(aq) + H3O+(aq)⇆CO2(aq) + 2H2O(l)           The hydroxide ions will neutralise the surplus acidity and
                                                 increase the absorption of SO2
CO2(aq)⇆CO2(g)
                                                 A higher pH may also cause absorption of CO2




Dry scrubber :

SO2 (g)+ Ca(OH)2 (s)+ 1/2O2 ⇆ CaSO4(s) + H2O

SO3 (g) + Ca(OH)2 (s) + O2 ⇆ CaSO4(s) + 2H2O
SHIPPING AND MARINE TECHNOLOGY
SHIPPING AND MARINE TECHNOLOGY




            Reducing impact from use of fuel

Low sulphur fuel and catalyst solves SOx and NOx problem
SHIPPING AND MARINE TECHNOLOGY




                        ++++ ------ ?????
• No problem to fulfil S reduction requirements
• Sea water scrubbing water release probably no problem in well mixed water,
 but has initially pH 3-4
• Scrubber technology well known and used on land. Mainly dry scrubbers.

• Scrubber technology is in an early stage of development at sea
• Adds weight and needs space
• Sludge from closed scrubbers has to be handled in ports
• Dry scrubber gives solid waste.
• One scrubber per engine?
• Wet scrubber may prevent use of SCR
• Pressure drop and cooling of exhausts – may affect waste heat recovery
• Baltic Sea? HELCOM
• ….
SHIPPING AND MARINE TECHNOLOGY




                    What does it cost?
• Retrofit of scrubber – pay back time seems to be 3 – 20 years depending on ship
 type and use. Depends on difference in fuel price (source: manufacturers and
 shipping companies)
• Cost of NaOH – 30 – 40 €/ton fuel (source Danish EPA)
• Loss of space on board?
• Increase in weight ?
SHIPPING AND MARINE TECHNOLOGY




• Member States may provide State aid for retrofitting existing vessels with
 emission abatement equipment
• Promotion of testing and development of alternative methods, such on-board
 EGCS, liquefied natural gas (LNG) or biofuels is encouraged
• Member States should ensure the availability of port waste reception facilities
 to meet the needs of ships using EGCS
• The Commission should consider reducing port fees for EGCS waste streams
SHIPPING AND MARINE TECHNOLOGY




                        Conclusions
• Fuels
  • Many possible “HFO-alternative” fuels
  • Fuel selection is a multi-criteria process
• End- of pipe solutions – scrubbers
  •   Give good S reduction
  •   Requires space and adds weight
  •   Pay-back for retrofit varies a lot
  •   Closed scrubbers give waste
  •   May prevent use of SCR and WHR
SHIPPING AND MARINE TECHNOLOGY

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Session 40 Karin Andersson

  • 1. SHIPPING AND MARINE TECHNOLOGY Technical solutions for the sulphur regulations 2015 Professor Karin Andersson Shipping and Marine Technology Maritime Environment
  • 2. SHIPPING AND MARINE TECHNOLOGY • SHIPPING • Low energy use and specific emissions in intercontinental transport • Small contribution from shipping to emissions and energy use in a long product chain • But also • “... absent any new regulations on maritime vessels, shipping will be responsible for NOX emissions that are on par with, and SO2 emissions that are greater than, all land-based sources by 2020”. (European commission 2005) • Shipping-related particle (PM) emissions cause approximately 60,000 cardiopulmonary and lung cancer deaths annually (Corbett et al 2007)
  • 3. SHIPPING AND MARINE TECHNOLOGY Nordic Sea and Baltic Sea (SECAs) Euro VI diesel = 0,001 % “…man försökt minska (eldnings)oljornas svavelhalt. Den maximala halten sattes fr o m den 1 juli 1969 till 2,5 vikt %. I det centrala Stockholm satte man maximihalten till 1,0 % från den 1 oktober 1968 och till 1 % I hela Stockholms stad från 1 oktober 1969” Ur “Välfärd till döds” Nils Erik Landell, 1969
  • 4. SHIPPING AND MARINE TECHNOLOGY Worldwide SECA
  • 5. SHIPPING AND MARINE TECHNOLOGY Sulphur • Impurity in fuel • Forms SO2 in combustion • Impacts • Acidification • Damages to soil, crops, buildings • Health effects • From SO2 • From particles formed
  • 6. SHIPPING AND MARINE TECHNOLOGY Strategies to reduce environmental impact • Fulfil the need in other way ? • Remove source • End-of –pipe – emission abatement • Restore damaged nature
  • 7. SHIPPING AND MARINE TECHNOLOGY Change fuel – low/no sulphur alternatives • Fossil • Non-fossil • Low sulphur MGO/MDO • Biodiesel (RME etc) • DME • DME • Fisher Tropsch diesel fuel (GTL, CTL..) • Fisher Tropsch diesel fuel (BTL) • Methanol • Methanol • (Ethanol) • Bio Ethanol • Vegetable oils (jathropa etc.) • Methane (LNG) • LPG (butane , propane) • Methane (LBG) • Coal • Hydrogen • Uranium • Wood
  • 8. SHIPPING AND MARINE TECHNOLOGY And there are many pathways to a fuel
  • 9. SHIPPING AND MARINE TECHNOLOGY Fuel properties Propulsion system Fuel pre-treatment Investment cost requirements Technical Criteria Fuel price Economic criteria Operational cost Safety and safe Future Marine handling criteria Fuels Consequences of fuel spills and accidents Logistical criteria Public opinion Other criteria Exhaust emissions Environmental Political and strategy aspects criteria Life cycle environmental performance Security Ethics
  • 10. SHIPPING AND MARINE TECHNOLOGY End-of pipe solutions
  • 11. SHIPPING AND MARINE TECHNOLOGY Sea Water Scrubber Closed Scrubber Hansen 2012 Dry Scrubber
  • 12. SHIPPING AND MARINE TECHNOLOGY Some chemistry Sea water: Closed loop: SO2(g)⇆SO2(aq) NaOH (s) + H2O ⇆ Na+ + OH- + H2O SO2(aq) + 2H2O(l) ⇆ HSO3–(aq) + H3O+(aq) SO2(g)⇆SO2(aq) HSO3–(aq) + H2O(l)⇆SO32–(aq) + H3O+(aq) SO2(aq) + 2H2O(l) ⇆ HSO3–(aq) + H3O+(aq) And the low pH may release CO2 from the water HSO3–(aq) + H2O(l)⇆SO32–(aq) + H3O+(aq) HCO3-(aq) + H3O+(aq)⇆CO2(aq) + 2H2O(l) The hydroxide ions will neutralise the surplus acidity and increase the absorption of SO2 CO2(aq)⇆CO2(g) A higher pH may also cause absorption of CO2 Dry scrubber : SO2 (g)+ Ca(OH)2 (s)+ 1/2O2 ⇆ CaSO4(s) + H2O SO3 (g) + Ca(OH)2 (s) + O2 ⇆ CaSO4(s) + 2H2O
  • 13. SHIPPING AND MARINE TECHNOLOGY
  • 14. SHIPPING AND MARINE TECHNOLOGY Reducing impact from use of fuel Low sulphur fuel and catalyst solves SOx and NOx problem
  • 15. SHIPPING AND MARINE TECHNOLOGY ++++ ------ ????? • No problem to fulfil S reduction requirements • Sea water scrubbing water release probably no problem in well mixed water, but has initially pH 3-4 • Scrubber technology well known and used on land. Mainly dry scrubbers. • Scrubber technology is in an early stage of development at sea • Adds weight and needs space • Sludge from closed scrubbers has to be handled in ports • Dry scrubber gives solid waste. • One scrubber per engine? • Wet scrubber may prevent use of SCR • Pressure drop and cooling of exhausts – may affect waste heat recovery • Baltic Sea? HELCOM • ….
  • 16. SHIPPING AND MARINE TECHNOLOGY What does it cost? • Retrofit of scrubber – pay back time seems to be 3 – 20 years depending on ship type and use. Depends on difference in fuel price (source: manufacturers and shipping companies) • Cost of NaOH – 30 – 40 €/ton fuel (source Danish EPA) • Loss of space on board? • Increase in weight ?
  • 17. SHIPPING AND MARINE TECHNOLOGY • Member States may provide State aid for retrofitting existing vessels with emission abatement equipment • Promotion of testing and development of alternative methods, such on-board EGCS, liquefied natural gas (LNG) or biofuels is encouraged • Member States should ensure the availability of port waste reception facilities to meet the needs of ships using EGCS • The Commission should consider reducing port fees for EGCS waste streams
  • 18. SHIPPING AND MARINE TECHNOLOGY Conclusions • Fuels • Many possible “HFO-alternative” fuels • Fuel selection is a multi-criteria process • End- of pipe solutions – scrubbers • Give good S reduction • Requires space and adds weight • Pay-back for retrofit varies a lot • Closed scrubbers give waste • May prevent use of SCR and WHR
  • 19. SHIPPING AND MARINE TECHNOLOGY