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Lean Maintenance
Solve problems, reduce waste and improve performance

© Life Cycle Institute

© Life Cycle Institute

1
Lean Maintenance means solving problems
that hinder us daily

Teamwork
finds
innovative
solutions to
common
problems

Reducing
waste
improves
how people
execute
daily tasks

Better
operation
improves
safety,
quality and
reliability

© Life Cycle Institute

2
Learning Objectives in 3 Primary Areas
Transform traditional maintenance into lean maintenance









• Enhance your knowledge of Lean Maintenance
• Develop lean projects from beginning to end

Lean Projects • Uncover and eliminate real waste in your operation


Thinking
Lean

• Plan, execute project for minimum resistance, maximum
results
• Develop strategies to gain top management support
• Benchmark performance against industry peers



• Reduce operating costs with Lean Maintenance practices

Getting
Results

• Plan and schedule maintenance jobs for Lean execution

• Increase uptime, decrease maintenance cost

© Life Cycle Institute

3
Key Points for the Lean Projects Area

Lean

13 areas to
investigate
waste



How to pick
a project

Projects

Developing
your project

Project
execution

© Life Cycle Institute

4
Key Points for the Thinking Lean Area

Thinking

Brainstorming



Problem
solving

Lean

Working in
groups

Lean
meetings

© Life Cycle Institute

5
Key Points for the Getting Results Area



Getting

Return on
investment
(ROI)

Payback

Results

Tracking
results

Reporting
results

© Life Cycle Institute

6
Final Activity: Prepare a project proposal
• Template to propose a waste
elimination project
– Includes targets, goals,
measures
• Prepared and presented in
class
• Supports knowledge transfer
to the workplace

© Life Cycle Institute

7
Course Details
3-day class
2.1 Continuing education units
(CEUs)

Public
Open enrollment

Private
Onsite classes

High impact learning
Onsite coaching for results

© Life Cycle Institute

8
LCE Approach to Lean Maintenance is
founded on reliability best practices
• Based on Lean
Maintenance, by reliability
expert Joel Levitt
• Aligned with Reliability
Excellence® philosophy
and implementation
practices

© Life Cycle Institute

9
3 Reasons to Choose the Life Cycle Institute





Reliability is what we DO!
Instructors implement Lean Maintenance concepts with our clients

LCE instructors are trained learning facilitators
Rigorous facilitator qualification and certification process
Focus on the learning process and transfer to the job
Engage learners, reinforce relevancy and integrate prior experience

LCE training is an active experience



Learning by doing vs. lecture
Group activities, assessments, case studies
Network with peers
Develop action plans to drive results post-training

© Life Cycle Institute

10
Lean Maintenance is available as
a public, open enrollment class
and as a private class.
education@LCE.com

www.LCE.com
800-556-9589

© Life Cycle Institute

11

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Lean Maintenance Training

  • 1. Lean Maintenance Solve problems, reduce waste and improve performance © Life Cycle Institute © Life Cycle Institute 1
  • 2. Lean Maintenance means solving problems that hinder us daily Teamwork finds innovative solutions to common problems Reducing waste improves how people execute daily tasks Better operation improves safety, quality and reliability © Life Cycle Institute 2
  • 3. Learning Objectives in 3 Primary Areas Transform traditional maintenance into lean maintenance     • Enhance your knowledge of Lean Maintenance • Develop lean projects from beginning to end Lean Projects • Uncover and eliminate real waste in your operation  Thinking Lean • Plan, execute project for minimum resistance, maximum results • Develop strategies to gain top management support • Benchmark performance against industry peers  • Reduce operating costs with Lean Maintenance practices Getting Results • Plan and schedule maintenance jobs for Lean execution • Increase uptime, decrease maintenance cost © Life Cycle Institute 3
  • 4. Key Points for the Lean Projects Area Lean 13 areas to investigate waste  How to pick a project Projects Developing your project Project execution © Life Cycle Institute 4
  • 5. Key Points for the Thinking Lean Area Thinking Brainstorming  Problem solving Lean Working in groups Lean meetings © Life Cycle Institute 5
  • 6. Key Points for the Getting Results Area  Getting Return on investment (ROI) Payback Results Tracking results Reporting results © Life Cycle Institute 6
  • 7. Final Activity: Prepare a project proposal • Template to propose a waste elimination project – Includes targets, goals, measures • Prepared and presented in class • Supports knowledge transfer to the workplace © Life Cycle Institute 7
  • 8. Course Details 3-day class 2.1 Continuing education units (CEUs) Public Open enrollment Private Onsite classes High impact learning Onsite coaching for results © Life Cycle Institute 8
  • 9. LCE Approach to Lean Maintenance is founded on reliability best practices • Based on Lean Maintenance, by reliability expert Joel Levitt • Aligned with Reliability Excellence® philosophy and implementation practices © Life Cycle Institute 9
  • 10. 3 Reasons to Choose the Life Cycle Institute   Reliability is what we DO! Instructors implement Lean Maintenance concepts with our clients LCE instructors are trained learning facilitators Rigorous facilitator qualification and certification process Focus on the learning process and transfer to the job Engage learners, reinforce relevancy and integrate prior experience LCE training is an active experience  Learning by doing vs. lecture Group activities, assessments, case studies Network with peers Develop action plans to drive results post-training © Life Cycle Institute 10
  • 11. Lean Maintenance is available as a public, open enrollment class and as a private class. education@LCE.com www.LCE.com 800-556-9589 © Life Cycle Institute 11