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LUBRICATION SYSTEM
Purpose of Lubrication
• Reduce the frictional resistance of the engine to a minimum to
ensure maximum mechanical efficiency.
• Protect the engine against wear.
• Remove all impurities from the lubricated region.
• Form a seal between piston rings and the cylinder walls to prevent
blow-by.
• Serve as a cooling agent by picking up heat.
Lubrication Systems
• Mist lubrication system – 2 STROKE
• Wet sump lubrication system – 4 STROKE SMALL ENGINES
• Dry sump lubrication system -4 STROKE
MIST LUBRICATION
• In two-stroke engines, the charge is compressed in the crankcase, and as
such it is not suitable to have the lubricating oil in the sump.
• Therefore, such engines are lubricated by adding 3 % to 6 % oil in the fuel
tank itself. The oil and fuel mixture is inducted through the carburetor.
• The fuel gets vaporized and the oil, in the form of mist, goes into the
cylinder through the crankcase.
• The oil that impinges the crankcase walls lubricates the main and
connecting rod bearings, and the rest of the oil lubricates the piston,
piston rings and cylinder.
• The main advantage with this system lies in the simplicity and low cost as
the system does not require any oil pump, filter etc.
Wet Sump Lubrication Systems
• the splash and circulating pump system
• the splash and pressure system
• the full force-feed system
Properties of lubricant
• 1. Viscosity of fuel – ability of oil film to carry load
• Higher the viscosity more ability to carry load but greater the friction
• Viscosity index
• Paraffin base oil -0 rating
• Napthenic base oil – 100 rating
Properties of fluid
• 2. flash point –
• Lowest temp at which oil will flash when a small flame is passed
across it.
• Should be sufficiently high
• 3. Fire point –
• It is lowest temp at which the oil burns continuously.
• Should be sufficiently high.
Properties of lubricant
• 4.Cloud point – point at which oil changes from liquid state to plastic
or solid state.
• 5. Pour point –
• Lowest temp at which lubricant will pour.
• Indication of its ability to move at low temp.
• Cold weather important
Properties of lubricant
• 6. Oiliness – property enables the fluid to spread over and adhere to
surface to be lubricated.
• 7.Corrosive- should not corrode
• 8.Emulsification – when mixed with water losses its lubricating ability.
• 9.Stability- physical and chemically
Properties of lubricant
• 10. Neutralisation number- acidity and alkalinity of an oil
• 11. Adhesiveness –adhere to metal surface
• 12. Film strength – Retain film between two surfaces
ADDITIVES IN OIL
• 1. Detergents – effective acid netraliser
• 2. Rust inhibitors
• 3. Viscosity index improver –high molecule polymer
• 4.Pour point additives – Polymerized phenols and ethers
• 5.Anti-foam additives
• Oiliness improvers, Anti-oxidants, Anti wear additives
Types of lubricants
• 1.Mineral oils – obtained from crude oil
• 2. Fatty oils – animal and vegetable oils
• Like – fish oil,linseed oil ,olive oil, etc
• Animals oil not generally used as they can burn
• 3. Synthetic oils – Silicon polymers , Silicon esters, Phosphate esters,
• Fluorinated and chlorinated hydrocarbons
Classification of lubricating oils
• According to their viscosity
• SAE –Society of Automotive Engineers
• Reference temp 18 to 99 degree celcius
• SAE 5 W, SAE 10 W – 18 DEGREE CELCIUS WINTER OPERATION
• SAE 20, 30 ,40 ----
• Multi-grade oils- SAE 5W/20 , SAE 20W/20
• Advantages of multigrade oil
• 1.no necessity to change the oil as per ambient condition
• 2. required viscosity maintained for long range of temp—long life of engine
• Excellent stability
• Easy starting

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Lubrication system

  • 2. Purpose of Lubrication • Reduce the frictional resistance of the engine to a minimum to ensure maximum mechanical efficiency. • Protect the engine against wear. • Remove all impurities from the lubricated region. • Form a seal between piston rings and the cylinder walls to prevent blow-by. • Serve as a cooling agent by picking up heat.
  • 3. Lubrication Systems • Mist lubrication system – 2 STROKE • Wet sump lubrication system – 4 STROKE SMALL ENGINES • Dry sump lubrication system -4 STROKE
  • 4. MIST LUBRICATION • In two-stroke engines, the charge is compressed in the crankcase, and as such it is not suitable to have the lubricating oil in the sump. • Therefore, such engines are lubricated by adding 3 % to 6 % oil in the fuel tank itself. The oil and fuel mixture is inducted through the carburetor. • The fuel gets vaporized and the oil, in the form of mist, goes into the cylinder through the crankcase. • The oil that impinges the crankcase walls lubricates the main and connecting rod bearings, and the rest of the oil lubricates the piston, piston rings and cylinder. • The main advantage with this system lies in the simplicity and low cost as the system does not require any oil pump, filter etc.
  • 5. Wet Sump Lubrication Systems • the splash and circulating pump system • the splash and pressure system • the full force-feed system
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  • 10. Properties of lubricant • 1. Viscosity of fuel – ability of oil film to carry load • Higher the viscosity more ability to carry load but greater the friction • Viscosity index • Paraffin base oil -0 rating • Napthenic base oil – 100 rating
  • 11. Properties of fluid • 2. flash point – • Lowest temp at which oil will flash when a small flame is passed across it. • Should be sufficiently high • 3. Fire point – • It is lowest temp at which the oil burns continuously. • Should be sufficiently high.
  • 12. Properties of lubricant • 4.Cloud point – point at which oil changes from liquid state to plastic or solid state. • 5. Pour point – • Lowest temp at which lubricant will pour. • Indication of its ability to move at low temp. • Cold weather important
  • 13. Properties of lubricant • 6. Oiliness – property enables the fluid to spread over and adhere to surface to be lubricated. • 7.Corrosive- should not corrode • 8.Emulsification – when mixed with water losses its lubricating ability. • 9.Stability- physical and chemically
  • 14. Properties of lubricant • 10. Neutralisation number- acidity and alkalinity of an oil • 11. Adhesiveness –adhere to metal surface • 12. Film strength – Retain film between two surfaces
  • 15. ADDITIVES IN OIL • 1. Detergents – effective acid netraliser • 2. Rust inhibitors • 3. Viscosity index improver –high molecule polymer • 4.Pour point additives – Polymerized phenols and ethers • 5.Anti-foam additives • Oiliness improvers, Anti-oxidants, Anti wear additives
  • 16. Types of lubricants • 1.Mineral oils – obtained from crude oil • 2. Fatty oils – animal and vegetable oils • Like – fish oil,linseed oil ,olive oil, etc • Animals oil not generally used as they can burn • 3. Synthetic oils – Silicon polymers , Silicon esters, Phosphate esters, • Fluorinated and chlorinated hydrocarbons
  • 17. Classification of lubricating oils • According to their viscosity • SAE –Society of Automotive Engineers • Reference temp 18 to 99 degree celcius • SAE 5 W, SAE 10 W – 18 DEGREE CELCIUS WINTER OPERATION • SAE 20, 30 ,40 ---- • Multi-grade oils- SAE 5W/20 , SAE 20W/20 • Advantages of multigrade oil • 1.no necessity to change the oil as per ambient condition • 2. required viscosity maintained for long range of temp—long life of engine • Excellent stability • Easy starting