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Prepared By:
MayurSinh Rathod
• It is the process of joining two pieces of metal by the
application of heat or pressure or both and with or
without the use of filler metal.
• Welding process use a flame produced by burning a
mixture of oxygen and other fuel gas.
• Generally mixer of Oxygen and Hydrogen is used
for gas welding.
• Its called Oxy-Hydrogen Welding (OHW).
• Separate cylinders and a hose pipe from each
cylinder transports the gases to a torch as shown in
figure.
 Gas Pressure Regulators :
• One gauge indicates the pressure of the cylinder
and the other indicates the pressure in the supply
pipe to the torch.
 Welding Torch :
• Oxygen and acetylene are delivered to the torch
by separate hoses. Each gas is controlled by a
valve on the torch. The two gases mix in the torch
and after they are ignited burn at the nozzle.
Mixer Needle valves
 Filler Rods :
• Filler rods are used when additional filler metal is
required in the weld area they come in different
diameters.
• During the welding, heat from the flame is
concentrated on the joint edges until the metal melts.
• When the molten metal from both sides melts it
starts to fuse, when the metal cools down the two
parts become Permanently joined.
 Welding Flame :
Oxidizing
Excess oxygen (1.5:1)
(Brasses, Bronzes, copper)
Neutral
Equal Hydrogen acetylene &
oxygen (low carbon steel,
mild steels).
Reducing or Carburizing
Excess Hydrogen (0.9:1)
(Alloy steels and
aluminium alloys)
Inner Cone
Max. Temp.
Zone
Gas welding

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Gas welding

  • 2. • It is the process of joining two pieces of metal by the application of heat or pressure or both and with or without the use of filler metal.
  • 3.
  • 4. • Welding process use a flame produced by burning a mixture of oxygen and other fuel gas. • Generally mixer of Oxygen and Hydrogen is used for gas welding. • Its called Oxy-Hydrogen Welding (OHW).
  • 5. • Separate cylinders and a hose pipe from each cylinder transports the gases to a torch as shown in figure.
  • 6.  Gas Pressure Regulators : • One gauge indicates the pressure of the cylinder and the other indicates the pressure in the supply pipe to the torch.
  • 7.  Welding Torch : • Oxygen and acetylene are delivered to the torch by separate hoses. Each gas is controlled by a valve on the torch. The two gases mix in the torch and after they are ignited burn at the nozzle. Mixer Needle valves
  • 8.  Filler Rods : • Filler rods are used when additional filler metal is required in the weld area they come in different diameters.
  • 9. • During the welding, heat from the flame is concentrated on the joint edges until the metal melts. • When the molten metal from both sides melts it starts to fuse, when the metal cools down the two parts become Permanently joined.
  • 10.  Welding Flame : Oxidizing Excess oxygen (1.5:1) (Brasses, Bronzes, copper) Neutral Equal Hydrogen acetylene & oxygen (low carbon steel, mild steels). Reducing or Carburizing Excess Hydrogen (0.9:1) (Alloy steels and aluminium alloys) Inner Cone Max. Temp. Zone