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2016
®
®
Breaking the Mold – “The Value of Challenging
your Service Supply Chain Model”
Michael Schuler
CEO - Veterans Alliance Resourcing
®
Introduction to
Veterans Alliance Resourcing
Service Supply Chain Consulting
• Product Returns Management
• Depot Repair
• Parts Supply Management
• Product Remarketing & Value Recovery
• Service Delivery Management
• Product & Parts Logistics
• Warranty Management
No Risk - Fee Structure based on Savings % (qualified accounts)
AService Disabled Veteran Owned SmallBusiness
®
Breaking the Mold – “The Value of Challenging
your Service Supply Chain Model ”
The Million Dollar Coffee Cup
®
Breaking the Mold – “The Value of Challenging
your Service Supply Chain Model ”
Challenging your Service Supply Chain Model
Requires:
 Courage: To Change Perspective
 Knowledge: What is Best-in-Class?
 Gain Insights from Mature Industries &
Companies
 Metrics: Measurements for each Category
 Balance: Risk vs. Reward
 What is Optimal for your Business
 Fortitude: To Execute Change
®
Breaking the Mold – “The Value of Challenging
your Service Supply Chain Model ”
Case Studies
Companies that made Changes
1.Major Retailer – Service Parts Supply
2.Major OEM – Reverse Logistics & Product
Remarketing
3.Major TPA – Service Delivery
®
Breaking the Mold – “The Value of Challenging
your Service Supply Chain Model ”
Service Parts Management Metrics:
•Parts Inventory (SKUs, Quantity & Dollars)
•Parts Inventory Turn Rate: a) by Dollar b) by Quantity
•Forecasting Fill-Rates: Same-Day, 2nd
Day, 5+ Days
•Cost Per Part
•Warranty Recovery: Parts & Labor Reimbursements
•Inventory Accuracy, Variance and Write-Downs
•Return of Core/Upcharge Costs & Recovery
•Cost and Yield Rate on Core Repairs
®
Service Parts Management Metrics:
•Parts Inventory Investment (SKUs & Dollars):
$19M-100K Parts/10K SKUs in stock, $13M at Service
Center plus $6M in Service Vans, $25M Spend per Year
•Parts Inventory Turn Rate: Dollar (1.5) Quantity (1.2)
•Fill-Rates in Days: 1-(64%), 2-(72%), 5+(16%-6,300 Orders)
•Cost Per Part: $288, 100+ Vendors, 550 Parts/Day (400 Bought)
•Warranty Recovery: 33K Parts, $1.5M Labor Annually
•Inventory Accuracy, Variance and Write-Downs Unknown
•Return of Core/Upcharge Costs & Recovery Unknown
•Cost and Yield Rate on Core Repairs Unknown
•First-Time-Fix Rate/TAT - Wrong Part Ordered/Shipped
Case Study #1 – Service Parts Supply
Major Retailer
®
Breaking the Mold – “The Value of Challenging
your Service Supply Chain Model ”
• Staff of 35 handled Parts Purchasing, Depot Repair and
Replacements for the Extended Warranty Lifecycle of PCs
• PC Support Operations were Embedded with other Returns
and Support: Appliances, Tools, Consumer Electronics and
Home & Garden Equipment (Grills and Mowers)
• Retailer brought in Consultants and Put out an RFP
• But a Small Company (not on the original RFP List)
was Awarded the Contract
Case Study #1 – Service Parts Supply
®
Breaking the Mold – “The Value of Challenging
your Service Supply Chain Model ”
Key Strengths of Company Awarded Contract
•Extensive Experience in Performing Component-Level
Repairs on Parts and Sourcing from Secondary Market
•Executive that Previously ran Retailer’s RC and Parts Supply
Center had Joined Parts Suppler a Year Earlier (He was
intimately familiar with both Operations)
•Company Proposed to take over Existing Operations for
Seamless Transition (Personnel and Inventory) by Embedding
at Returns Center
Case Study #1 – Service Parts Supply
®
Case Study #1 – Service Parts Supply
Major Retailer
Service Parts Metrics Before 1 Year 3 Years
Same-Day Fil-Rate 64% 88% 94%
Next-Day Fill-Rate 72% 92% 97%
5 Day Fill-Rate 84% 98% 99.5%
Aging Orders (5 Days+) 6300 70 25
Avg. Cost Per Part $288 $225 $155
Inventory Accuracy Unknown 98.5% 99.3%
Write-Downs $5.5M $1.2M $600K
Return of Core Unknown 60% 96%
Yield Rate on Core Repair N/A 78% 91%
®
Breaking the Mold – “The Value of Challenging
your Service Supply Chain Model ”
• Challenging your Service Supply Chain Model requires
a Change of Perspective
• Establish Metrics for each Category
• Learn what is Best-in-Class
• Decide what is Optimal for your Business
®
Breaking the Mold – “The Value of Challenging
your Service Supply Chain Model ”
• Challenging your Service Supply Chain Model requires
a Change of Perspective
• Establish Metrics for each Category
• Learn what is Best-in-Class
• Decide what is Optimal for your Business
®
Breaking the Mold – “The Value of Challenging
your Service Supply Chain Model ”
• Challenging your Service Supply Chain Model requires
a Change of Perspective
• Establish Metrics for each Category
• Learn what is Best-in-Class
• Decide what is Optimal for your Business
®
Breaking the Mold – “The Value of Challenging
your Service Supply Chain Model ”
• Challenging your Service Supply Chain Model requires
a Change of Perspective
• Establish Metrics for each Category
• Learn what is Best-in-Class
• Decide what is Optimal for your Business

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WCM 2016 Breaking the Mold - The Value of Challenging your Service Supply Chain Model

  • 2. ® Breaking the Mold – “The Value of Challenging your Service Supply Chain Model” Michael Schuler CEO - Veterans Alliance Resourcing
  • 3. ® Introduction to Veterans Alliance Resourcing Service Supply Chain Consulting • Product Returns Management • Depot Repair • Parts Supply Management • Product Remarketing & Value Recovery • Service Delivery Management • Product & Parts Logistics • Warranty Management No Risk - Fee Structure based on Savings % (qualified accounts) AService Disabled Veteran Owned SmallBusiness
  • 4. ® Breaking the Mold – “The Value of Challenging your Service Supply Chain Model ” The Million Dollar Coffee Cup
  • 5. ® Breaking the Mold – “The Value of Challenging your Service Supply Chain Model ” Challenging your Service Supply Chain Model Requires:  Courage: To Change Perspective  Knowledge: What is Best-in-Class?  Gain Insights from Mature Industries & Companies  Metrics: Measurements for each Category  Balance: Risk vs. Reward  What is Optimal for your Business  Fortitude: To Execute Change
  • 6. ® Breaking the Mold – “The Value of Challenging your Service Supply Chain Model ” Case Studies Companies that made Changes 1.Major Retailer – Service Parts Supply 2.Major OEM – Reverse Logistics & Product Remarketing 3.Major TPA – Service Delivery
  • 7. ® Breaking the Mold – “The Value of Challenging your Service Supply Chain Model ” Service Parts Management Metrics: •Parts Inventory (SKUs, Quantity & Dollars) •Parts Inventory Turn Rate: a) by Dollar b) by Quantity •Forecasting Fill-Rates: Same-Day, 2nd Day, 5+ Days •Cost Per Part •Warranty Recovery: Parts & Labor Reimbursements •Inventory Accuracy, Variance and Write-Downs •Return of Core/Upcharge Costs & Recovery •Cost and Yield Rate on Core Repairs
  • 8. ® Service Parts Management Metrics: •Parts Inventory Investment (SKUs & Dollars): $19M-100K Parts/10K SKUs in stock, $13M at Service Center plus $6M in Service Vans, $25M Spend per Year •Parts Inventory Turn Rate: Dollar (1.5) Quantity (1.2) •Fill-Rates in Days: 1-(64%), 2-(72%), 5+(16%-6,300 Orders) •Cost Per Part: $288, 100+ Vendors, 550 Parts/Day (400 Bought) •Warranty Recovery: 33K Parts, $1.5M Labor Annually •Inventory Accuracy, Variance and Write-Downs Unknown •Return of Core/Upcharge Costs & Recovery Unknown •Cost and Yield Rate on Core Repairs Unknown •First-Time-Fix Rate/TAT - Wrong Part Ordered/Shipped Case Study #1 – Service Parts Supply Major Retailer
  • 9. ® Breaking the Mold – “The Value of Challenging your Service Supply Chain Model ” • Staff of 35 handled Parts Purchasing, Depot Repair and Replacements for the Extended Warranty Lifecycle of PCs • PC Support Operations were Embedded with other Returns and Support: Appliances, Tools, Consumer Electronics and Home & Garden Equipment (Grills and Mowers) • Retailer brought in Consultants and Put out an RFP • But a Small Company (not on the original RFP List) was Awarded the Contract Case Study #1 – Service Parts Supply
  • 10. ® Breaking the Mold – “The Value of Challenging your Service Supply Chain Model ” Key Strengths of Company Awarded Contract •Extensive Experience in Performing Component-Level Repairs on Parts and Sourcing from Secondary Market •Executive that Previously ran Retailer’s RC and Parts Supply Center had Joined Parts Suppler a Year Earlier (He was intimately familiar with both Operations) •Company Proposed to take over Existing Operations for Seamless Transition (Personnel and Inventory) by Embedding at Returns Center Case Study #1 – Service Parts Supply
  • 11. ® Case Study #1 – Service Parts Supply Major Retailer Service Parts Metrics Before 1 Year 3 Years Same-Day Fil-Rate 64% 88% 94% Next-Day Fill-Rate 72% 92% 97% 5 Day Fill-Rate 84% 98% 99.5% Aging Orders (5 Days+) 6300 70 25 Avg. Cost Per Part $288 $225 $155 Inventory Accuracy Unknown 98.5% 99.3% Write-Downs $5.5M $1.2M $600K Return of Core Unknown 60% 96% Yield Rate on Core Repair N/A 78% 91%
  • 12. ® Breaking the Mold – “The Value of Challenging your Service Supply Chain Model ” • Challenging your Service Supply Chain Model requires a Change of Perspective • Establish Metrics for each Category • Learn what is Best-in-Class • Decide what is Optimal for your Business
  • 13. ® Breaking the Mold – “The Value of Challenging your Service Supply Chain Model ” • Challenging your Service Supply Chain Model requires a Change of Perspective • Establish Metrics for each Category • Learn what is Best-in-Class • Decide what is Optimal for your Business
  • 14. ® Breaking the Mold – “The Value of Challenging your Service Supply Chain Model ” • Challenging your Service Supply Chain Model requires a Change of Perspective • Establish Metrics for each Category • Learn what is Best-in-Class • Decide what is Optimal for your Business
  • 15. ® Breaking the Mold – “The Value of Challenging your Service Supply Chain Model ” • Challenging your Service Supply Chain Model requires a Change of Perspective • Establish Metrics for each Category • Learn what is Best-in-Class • Decide what is Optimal for your Business

Editor's Notes

  1. Story about Earth revolving around the Sun, Attending WCM