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Microflown Technologies
              The Netherlands
           www.microflown.com
           info@microflown.com


Microflown: a new category of sensors
                                        1
Agenda
β€’ Introduction to Microflown Technologies     [3-29]
β€’ Sound Intensity                             [30-69]
β€’ Measurement techniques – traditional        [70-88]
  systems
β€’ Advanced      scanning   techniques     :
  Scan&Paint                                  [89-126]




                                                    2
Company introduction




                       3
Company Introduction
1994: Invention Microflown by Hans-Elias de Bree at University Twente
1997: Ph.D. Hans-Elias de Bree
1998: Founding Microflown Technologies B.V. (de Bree, Koers)
2001: Industrializing product
2003: Introduction broad banded sensor element
2004: First applications scientifically proven / first arrays sold
2005: Rapid growth in (automotive + aerospace) industry
2005: De Bree appointed Professor β€˜Vehicle Acoustics’ at the HAN University,
     Arnhem School of Automotive Engineering
2008: Strategic decision to explore the defense & security market
2010: 20 FTE company, 1,3 MEURO turnover
2011: Microflown AVISA



                                                                               4
Working principle
Microflown SEM picture: two heated wires




                                           5
Working principle
Microphone measures sound pressure (result)

Microflown measures Particle Velocity (cause)

Acoustical           <->   electrical   <-> energy
Sound pressure       <->   voltage      <-> potential
Particle velocity    <->   amperes      <-> kinetic




                                                        6
Working principle

PRESSURE WAVE




                    7
Working principle

PRESSURE WAVE β‰  PARTICLE VELOCITY




                                    8
Working principle
T[k]                 velocity


                                         output




 0
          upstream      downstream   distance


                                                  9
Working principle


        u                                  u
u             u         u
                              u            p

p       p     p        p      p C

                              u
                                           u
        sum             sum   p
                                           p
    A             B
                                  D




                                      10
Working principle
Surface velocity measurement:
β€’ No background noise and reflection problems




 Figure of eight            Low surface velocity   High surface velocity
                              and high surface       and low surface
                                 pressure                pressure




                                                                       11
Working principle

      Mems based sensor
      Clean room technology is
      used to create the small
      elements on a waver

      University of Twente




                                 12
Working principle
Wirebonded elements




                                     13
Microflown probes




                    14
Standard probes

           Scanning Probes
           β€’   1D Velocity
           β€’   For small object
           β€’   High temperatures
           β€’   Non contact vibration




                                   15
Standard probes
                  PU probes
                  β€’   Particle Velocity
                  β€’   Sound Pressure
                  β€’   1D Sound Intensity
                  β€’   1D Sound Energy
                  β€’   Impedance




                                           16
Standard probes

PU Probes: Placement of p and u




                                     17
Standard probes
            Metal Mesh
            β€’ Wind shield, DC flow
              up to 2 m/s
            β€’ Protecion of the
              wires
            β€’ Calibration including
              mesh




                                 18
Standard probes
                  USP probes
                  β€’ 3D Particle Velocity
                  β€’ Sound Pressure
                  β€’ 3D Sound Intensity
                  β€’ 3D Sound Energy
                  β€’ Impedance
                  β€’ Acoustic Vector Sensor




                                      19
Standard probes
High dB Scanning Probe
β€’ Above 135dB acoustics becomes non linear
β€’ Standard sensor overloads at 130dB
β€’ Measurement at 170dB is possible with packaged sensor




                                                          20
Microflown applications




                          21
Standard probes
From product development till end of line control




                                                    22
Automotive




 Scan & Paint                          Scan&Listen
Acoustic camera                          PNCAR


                  Insitu abosorption




                                                     23
Space and Aerospace




3D intensity stream lines
                                 In-situ impedance
   Reverberant room
    characterization                 PNCAR




                                                     24
Environmental noise




3D sound source
    location
                   Virtual Arrays




                                        25
Manufacturing industries
 Scan & Paint                 In situ impedance




Acoustic Camera                Point by point
                                 intensity




                                                  26
End of Line Control



                                     Leak testing




Acoustic EOL




                                                    27
Room acoustics
Sound diffusion                        Impedance
                                      measurement




                      3D intensity
                      visualization



                                                    28
Military applications
          Air to ground
          applications




                          Aircrafts location
                                               Hostile fire location




Surveillance



                                                                 29
What is intensity?
Theoretical approach
Intensity
Sound intensity is useful for measurement of sound power, identification and ranking of
sources, visualization of sound fields, measurement of transmission loss, identification of
transmission paths
Sound intensity is defined as the sound power per unit area
Intensity: Time averaged rate per unit area at which work is done by one element of fluid
on an adjacent element



Intensity and Particle velocity are vectors, therefor they have a direction related to their
magnitude.
Sound intensity units are W/m2




                                                                                        32
Intensity
In far field pressure and velocity have equal phase so I is a real quantity.
    However, in the near field pressure and velocity are out of phase,
    leading to have an active and reactive part of the intensity
                                  Active intensity [ I ]
                                  Active intensity is the real part of the time
             Imaginary
                                  averaged product between pressure and
                                  velocity. This term is commonly called
                                  β€˜acoustic intensity’ because is associated to
                                  the acoustic energy that propagates away
         J                        from the source
                                  Reactive intensity [ J ]
                 I          Real Active intensity is the imaginary part of the
                                 time averaged product between pressure and
                                 velocity. This term is associated with the
                                 evanescent energy carried by the particle
                                 velocity



                                                                             33
Reactivity index
        The reactivity index is the ratio between
        reactive (J) and active intensity (I)

        When reactivity takes high values lead to
        low active intensity. This can be seem as
        lack of radiation efficiency, i.e. there is a
        vibrating surface which moves the air but
        is not able to compress it.

        The size of the near field is related to the
        wavelength assessed, therefore the
        reactivity index also depends on
        frequency.




                                                   34
Pressure-Intensity index




                           35
Sound Intensity-PP probes
PP intensity
Traditionally the measurement of sound intensity is performed by P-P probes.

The measurement procedure makes use of two microphones. The sound pressure
is the average of the two corresponding pressure signals. The intensity is calculated
at the center of the space separating the two microphones.

The P-P intensity is then obtained by the following relation:


        Λ†                    p1 t       p2 t    t   p1          p2
        I pp     Λ†Λ†
                 pu   t
                                                                      d
                                    2                           r          t


Where the first term is the promediated pressure value and the second term is the
estimated particle velocity.




                                                                                    37
PP intensity
                                  Average pressure
                                  between the two closely
                                  spaced microphones




Estimation of the particle
velocity from the pressure
gradient valid for free field
plane waves




                                                            38
PP intensity - ERRORS

                    Phase mistmatch error
                    between pressure
                    microphones




Pressure-intensity index is directly
related with the measurement error




                                            39
PP intensity - ERRORS

Phase mismatch error :

                                    2              2
                  Λ†              peprms           prms / c
                                                  pe
                  I pp   I pp             I 1
                                k r c         k r     I

A small error in the microphones phase matching can lead to an uncorrect intensity
estimation.
This is the reason why the manufacturers need to pair the microphones, to try to
find in the production, the more similar sensors to form the probe.




                                                                                 40
PP intensity - ERRORS
 Finite difference error (depends on the microphone separation):
                       Λ†        sin k r
                       I pp / I
                                  k r

 The estimation of the velocity term is the pressure gradient between the two
    pressure signals, this can lead to the following cases


Too low frequency: the pressure gradient is
too small to determine the velocity


Too high frequency: the wavelength is
too small compared to the microphone
spacing




                                                                                41
PP intensity - Limitations
Reverberant sound fields:
The usable frequency region of these
sensors is drastically reduced when the
pressure-intensity index is HIGH,
because of the small ratio between
phase measurements at microphone
positions. This effect appears in
reverberant conditions where:
    –   high pressure level
    –   Intensity level tending to 0
Free field conditions:
The spacer needs to be changed for
each frequency range, in order to
adapt it to the interest wave legth.




                                          42
PP intensity - Limitations
Near field measurements:
The probe can be used but the usable
frequency range is reduced drastically
because of the appearance of
evanescent waves.
The gradient of pressure to estimate
the particle velocity is on longer usable

NOTE: Evanescent waves:          An
evancescent wave is a near field
standing wave with an exponential
amplitude decay from the boundary at
which the wave was formed




                                            43
Properties of PP probes
        Advantages
        β€’ Not sensitive to DC flow
        β€’ Flat frequency response

        Disadvantages
        β€’   Only for plane waves
        β€’   Distributed sensor
        β€’   Exact microphone pairing needed
        β€’   Microphone spacing depends on frequency
        β€’   Accuracy is strongly dependent into the
            pressure-intensity index




                                                      44
Sound intensity P-U probes
PU intensity
 The working principle is based upon measuring the temperature
    difference in the cross sections of two extremely sensitive heated
    platinum wires that are placed in parallel. The incident sound flown
    produces a difference in temperature, leading into a voltage
    difference proportional to the flow.

 P-U intensity :


Pressure and particle velocity are directly measured so no assumptions
about the sound field are required

Intensity is then described by the real part of the product of pressure and
particle velocity, both measured quantities.




                                                                              46
PU probes - ERRORS
Reactivity index:
The reactivity is the ratio between active (Re) and
reactive ( Im) intensity of the sound field.
Reactive intensity :      J pu   1 / 2 Im pu
If the reactivity takes a HIGH value there is not
intensity produced, the sound source is only pushing
air back and forward. In this case a small phase
mismatch between P and U sensor can produce an
error:
   Λ†                  J
   I pu   I 1     e         I1   e   tan   field
                      I
This is due to happen fat the vicinity of the sound
source at low frequencies.
This effect can be solved by the usage of the particle
velocity itself for sound localization purposes.



                                                         47
Calibration errors of P-U probes

                                              Measurements show that a phase
                                              matching of 1 degree is possible with
                                              a    calibration based on a short
                                              standing wave tube method or the
                                              piston on a sphere method. The
                                              enhanced calibration based on the
                                              sound power ratio technique a phase
                                              matching error of 0.15 degrees can
                                              be obtained



One can state that if the measured phase of the sound field is less than 80 degrees
(less than 7dB of reactivity index), a calibrated P-U probe has a measurement error
less than 0.5dB




                                                                                      48
Properties of P-U probes
           Advantages
               β€’ Small size. Point measurement
               β€’ Usable for near field measurement
               β€’ Broadband solution
               β€’ Usable in reverberant conditions
               β€’ Pressure and Velocity measured
                  almost in same point ( non
                  distributed sensor).


           Disadvantages
               β€’ Response decreases with frequency
               β€’ Sensitive to DC flow
               β€’ Accuracy is dependent into the
                  reactivity index




                                                 49
PU and PP performance comparisson
Experimental results
Sound intensity measurements of a broadband noise source using a P-U
probe (red) and a P-P probe (blue)




                                                                       51
PP and PU intensity measurements




                                   52
PP and PU intensity measurements




                                   53
PP and PU intensity measurements




                              Difference
                              because of
                              area
                              assigned in
                              each method




                                      54
Sound power measured at two surfaces
Expected 10,6 dB difference because of          Dipole sound source
dimensions




                                         1 dB deviation because of bad
                                         location of PP probe while
                                         measuring




                                                                         55
Sound power measured at two surfaces
                           Very reactive
                           worst scenario for
                           PU probe




                           After correction of
                           phase mismatch of
                           PU, intensity
                           graphs coincide




                                                56
PU probes calibration method
Piston on a sphere
As there is not a reference particle velocity sensor the principle is to insert the
pressure and velocity sensors into a known sound field in which P and U are
related by the known acoustic impedance ( Z).

                                       Problem: this is not possible for
                                       all frequencies, low frequencies:
                                       β€’ Lower loudspeaker radiation
                                       β€’ Spherical waves

                                       Solution:   3 step method
                                       β€’ Step      1: High frequencies
                                       β€’ Step      2: Low frequencies
                                          Step     3: Combination
   Applying the 3 steps the calibration is usable for 20-20KHz



                                                                                  58
Step 1: High frequency calibration
β€’ A known sound field is generated
β€’ Known relation between U-P via Z ( Z= P/U)




β€’ Usable for 100-20.000 Hz.




                                               59
Step 2: Low frequencies
β€’ Loudspeaker cannot radiate as much energy as in high frequencies
  οƒ  Backgound noise too much influence
β€’ Different method:
    β€’ Pref is inserted IN the sphere
    β€’ U is located next to the membrane
    β€’ Known noise field generated
β€’ From the relation of the difference in pressure inside the sphee and
  the movement of the membrane, is obtained the response.




β€’ Usable until first mode of sphere
β€’ The phase is obtaine dbut the results magnitud is not
  determined. Need of Step 3



                                                                         60
Step 3: Combination 1 and 2
β€’ Not known magnitude of calibration at low frequencies because of lack
  of:
    β€’ Vo: exact sphere volume
    β€’ Ao: piston area
    β€’ R: exact distance to membrane
                            Step 1 and 2 overlay




                                                                          61
Result
Result: non flat response of the sensor. Needs to be equalized via Signal
conditioner




                                      +

                                                                            62
3D intensity
3D sound intensity probes




                            64
3D sound intensity probes




                           100Hz
Sound intensity streamlines of loudspeakers vibrating in phase
           (left) and vibrating in anti-phase (right).




                                                                 65
3D sound intensity probes




                           500Hz
Sound intensity streamlines of loudspeakers vibrating in phase
           (left) and vibrating in anti-phase (right).




                                                                 66
3D sound intensity probes




            Sound intensity streamlines of
            a loudspeaker driven close to
            a metal plate.




                                             67
3D sound intensity probes
Noise mapping




                                       68
3D sound intensity probes
Energy characterization and difussion




                                         69
Measurement Techniques
Theoretical approach
Type of noises
                                                Noise



                   Deterministic                                 Non deterministic


       Periodic              Non periodic                 Random                 Transient



                  Complex                                           Non-
Sinusoidal                                  Stationary
                  periodic                                       Stationary


                                     Ergodic             Non-Ergodic




                                                                                       72
Deterministic noise
β€’   Deterministic: a signal whos values can be predicted from current or past
    information
      – Numerical: denoted by a number or colletion of numbers
      – Analytic: denoted by an equation which defines the process.




                                                                                73
Non deterministic noise
β€’ Random / Stochastic process: a function usually of time, that takes on a definite
  wave form each time a chance experiment is performed that cannot be
  predicted in advance.
β€’ DEF 2: a family of time dependent signals for which the value at a specific time
  may be regarded as a random variable.
– Stationarity: invariance of stadistical properties with respect to the time origin.
        β€’ Narrow band process: stationary process in which significant samples
           are limited to a slim band of frequencies in relation with a central
           frequency of the band.
              – Color noises: narrow band processes which energetic content and
                 statistical properties are distributed in a certain manner
        β€’ Wide band process: stationary process which significant values appear
           in a range proportional of the magnitud of the central frequency of the
           band.




                                                                                        74
Color noise
White noise is a signal/process with a flat spectrum. The
    signal has equal power in any band of a given
    bandwith.
Grey noise: is random white noise subjected to a
    psychoacoustic equal loudness curve over a given
    range of frequencies, giving the listener the
    perception that it is equally loud at all frequencies
Pink noise: the frequency spectrum is linear in logarithmic
    space, it has equal power in bands that are
    proportionally wide.
Brown noise: stationary random signal who's power
    spectrum falls of at a constant rate of 6 dB per octave
Violet noise: Violet noise's power density increases 6 dB
    per octave with increasing frequency(density
    proportional to f 2) over a finite frequency range
Blue noise: Blue noise's power density increases 3 dB per
    octave with increasing frequency (density proportional
    to f ) over a finite frequency range




                                                              75
Transient noise
Impulse: unwanted, almost instantaneous (thus impulse-like) sharp sounds
Burst noise : sudden step-like transitions between two or more discrete levels
Sweep noise: a signal, commonly of constant amplitude, that locally resembles a
    sine wave but whose instantaneous frequency changes with time
Chirp noise: rapid frequency sweep signal




                                                                                  76
Measurement techniques
Conventional measurement techniques
Point by point measurements
Suitable for:
     – Stationary noise
Measurement process:
     – Definition of an imaginary measurement
        plane.
     – Definition of a grid on the plane
     – In every grid position perform a
        measurement for every noise component
        to be characterized
Result:
     – Vector per grid point.




                                                79
Traditional scanning technique
Suitable for:
     – Stationary noise
Measurement process:
     – Definition of an imaginary measurement plane.
     – Scanning of the whole interest area
Result:
    – Single intensity value per areaοƒ  promediated value




                                                           80
Simultaneous measurement
β€’   Suitable for:
     – Stationary noise
     – Transient noise
β€’   Measurement process:
     – Allocation of sensors/ array deployment
     – Audio capture of several channels
     – Direct     measurement,       no    signal
        processing
β€’ Result:
     – Color maps of noise distribution in time




                                                    81
Advanced measurement methods
New scanning techniques: Scan&Paint
Suitable for:
    – Stationary noise
Measurement process:
    – Definition of an imaginary measurement
      plane.
    – Scanning of the whole interest area
    – Automatic post process assigning location
      of probe- audio measurement
Result:
    – Color map of various indexes
    – Spectrograms      of     every      located
      measurement point
    – Global index to characterize an area




                                                    83
Intensity based sound source localization
Suitable for:
    – Any noise
Measurement process:
    – Sensors allocation
    – Simple signal processing
Result:
    – DOA: direction of arrival of noise
    – Spectrograms of each 3D directions
    – Global and narrow band levels
Limitations:
   β‚‹   Free field assumptions for simple
       algorithm
   β‚‹   Increase number of sensors to detect
       coherent noise sources



                                              84
Conventional beamforming
Suitable for:
    – Stationary noise
    – Transient noise
Measurement process:
    – Definition: Signal processing techniqued ised in arrays for directional signal
      transmission . This directional information is obtained by combining elements in
      the array
    – Allocation of sensors/ array deployment
    – Audio capture of several channels
    – Beam forming signal processing
Result:
    – Color maps of noise distribution
Limitations
    ― Frequency limitations by spacing and array size
    ― High cost



                                                                                   85
Holography
Suitable for:
    – Stationary noise
Measurement process:
    – Definition: Method to estimate the sound field near a source by measuring
      acoustic parameters away from the source via an array of pressure and/or
      particle velocity transducers.
    – Processing after acquiring information from array
Result:
    – Color map of the interest area
Limitations:
    β€”     Frequency limitations because of spacing and array dimension
    β€”     Assumes free field
    β€”     Regular grid
    β€”     Heavy calculations
    β€”     High cost



                                                                              86
Airborne transfer path measurements
Suitable for:
    – Stationary noise
Measurement process:
    – Combination of the characterization of a noise source
      with the propagation path to the listener in order to
                                                                𝑦
      obtain information about the contribution of a specific
      noise in the whole perceive sound pressure level          S   π‘₯
    – Measurements divided in two steps: source and
      transfer path characterization
Result:
    – Noise source listener ranking
Limitations:
    β€” High cost
    β€” Typically measured in reverberant environments
    β€” Surface noise source detected not structural problems




                                                                        87
Virtual arrays beamforming
Suitable for:
    – Stationary noise
Measurement process:
    –     Deffinition of an imaginary measurement plane.
    –     Scanning of the whole interest area
    –     Measurement of two reference positions
    –     Automatic post process assigning location of probe-
          audio measurement
Result:
    – Color map of various indexes
    – Spectrograms of every located measurement point
    – Global index to characterize an area and noise source
      location
Limitations:
    – Size and distance
    – Heavy calculations



                                                                88
Advanced measurement techniques:
          Scan & Paint
Theoretical approach
Scan&Paint principle
The PU probe is moved along
   the virtual plane while the
   movement is recorded by
   the video camera.

The location of each measured
   position is extracted from
   the video and synchronized
   with the 2 audio channels.




                                         91
Scan&Paint principle




Pressure         Velocity



                            92
Scan&Paint principle: post-processing
Two methods to cover the full
frequency range:
     - Velocity method (for low
frequencies)
     - Intensity method (for high
frequencies)




                                         93
Low frequencies
In the near field of the surface the particle velocity is equal to the surface
velocity. The influence to background noise is low.

At higher frequencies the velocity method fails because:
    β€’ The area of consistent velocity is too small. There are many modes
       in the material which require many measurement points
    β€’ The sensor is not in the near field any more

                        High frequencies
 At high frequencies the sensor is not in the (very) near field any more and
 the intensity is used. There are no P-I index problems like with P-P intensity
 probes

 At low frequencies the intensity method fails because the sound source is
 too reactive



                                                                                  94
Measurement procedure
Measurement procedure




                        96
Measurement examples
Scan & Paint
Example 1: Large gas turbine enclosure
There are big stationary engines ( used for Heat & Power )
The goal was to measure the performance of the special designed enclosures.
Specially regarding acoustic leakages. With Scan & Paint we could perform the
measurement on a large surface in short time period in highly reverberant
conditions.




                                                                         98
Scan & Paint
   Example 1: Large gas turbine enclosure




Selection of measurement points on the backside of the housing


                                                                 99
Scan & Paint
Example 1: Large gas turbine enclosure




Velocity map at 65Hz


                                         100
Scan & Paint
Example 1: Large gas turbine enclosure




                      Low frequency      High frequency




                                                          101
Scan & Paint
Example 2: Building acoustics




                                102
Scan & Paint
Example 3: Leak detection in buildings
                                  Studying the spectra of
                                  different areas allows to
                                  produce narrow band maps
                                  focused     on    detecting
                                  weaknesses

                                  This technique is suitable for
                                  localizing acoustic leakage
                                  with a very high spatial
                                  resolution in a clear and easy
                                  way




                                                             103
Scan & Paint
Example 4: Automotive | Comparison test of compo-
nents in a windtunnel
                See the effect of the noise due to windflow
                related to the interior noise when using
                different type of components or make
                adjustment to the components used on the
                outside of a car like a mirror or window wiper.

                The test are performed with the car in a
                windtunnel when using Scan & Paint to map
                the effect to the noise in the interior inside
                the car.




                                                           104
Scan & Paint
Example 4: Automotive | Comparison test of compo-
nents in a windtunnel
Left the velocity map of the standard wiper and right the velocity map of
the wiper with adjustments made.




                                                                       105
Scan & Paint
Example 4: Automotive | Comparison test of compo-
nents in a windtunnel
Left the velocity map of the car without rearview-window and right the
velocity map of the car with the rearview-window.




                                                                     106
Scan & Paint
Example 5: Automotive | Optimization material package

                        To see where to place absorbing
                        materials effectively and measure the
                        effect after installing the materials. First
                        the door was measured without
                        materials and secondly with materials
                        placed based on the first measurement.
                        A sound source is positioned in the
                        interior and with pink noise as
                        excitation.




                                                                107
Scan & Paint
Example 5: Automotive | Optimization material package




        Door | no damping      Door | with damping




                                                     108
Scan & Paint
 Example 6: Automotive NVH| Component optimization
                                           The opening of the ventilation
                                           system of the dashboard show
                                           important acoustic leakages




The shell radiation of an intake system
is measured on the test bench exciting
the plastic filter with white noise from
a loudspeaker



                                                                      109
Scan & Paint
Example 6: Automotive NVH| Component optimization
A volume super-charger show the crank
frequency emission from the aluminum
case.




                                        The intake system radiation at lower
                                        frequency in engine running condition
                                        can be optimized



                                                                         110
Scan & Paint
Example 7: Automotive NVH| Sound source localization
                                       Exterior noise of a car. The colormap
                                       show the engine radiation through the
                                       weak areas.




The front part of the engine without
cover show high velocity emission.




                                                                        111
Scan & Paint
Example 8: Electronic / white consumer goods
                Optimize the noise performance of a washing
                machine. Localize the hotspots suggest and
                adapt changes and compare result.

                Overall result of this case: 4dB lower Sound
                Power ( measured by the standard sound
                pressure method )




                                                        112
Scan & Paint
Example 8: Electronic / white consumer goods




                                       Dominant source




200Hz




                                                  113
Scan & Paint
                          0.5Kg damping




72dB PVL              68dB PVL




                                          114
Scan & Paint
Example 9: Electronic goods | Commercial printer
              Optimize the noise performance of a printers
              developed for offices. Localize the origin of the
              noise problem.

                               A mode is created in the
                               backplate. This mode made the
                               printer very noisy but the origin
                               causing the mode was needed
                               to be localized.




                                                              115
Scan & Paint
Example 9: Electronic goods | Commercial printer
                                   With Scan & Paint the gear
                                   wheel that was causing
                                   structure borne noise ( the
                                   created mode in the
                                   backplate).

                                   The amount of teeth, the
                                   material of the gear wheel
                                   or the connection with the
                                   backplate could be options
                                   to reduce this structure
                                   borne noise.




                                                         116
Scan & Paint
Example 9: Electronic goods | Commercial printer




                                                   117
Scan & Paint
 Example 10: Electronic goods | Clima and Microwave
                                  With Scan & Paint low frequency noise
                                  from the cooling system (airflow)can be
                                  separated by the noise coming from the
                                  body frame of the clima.




The button panel on the right
side show higher sound emission
above 2000Hz.




                                                                       118
Scan & Paint
Example 11: Ground Vehicles | High speed train | In situ
transparency measurements

                       In situ transparency measurements
                       using Scan & Paint were performed
                       as alternative to the traditional
                       transmission loss measurements.
                       Mainly to identify positions of
                       leakages.




                                                      119
Scan & Paint
Example 11: Ground Vehicles | High speed train | In situ
transparency measurements
   The pressure distribution (and the velocity distribution) is
   measured both out and inside the train, to correct the non-
   uniformity of the sound field as the excitation pattern
   (emitter side).
   The average velocity over the surface is calculated for both
   sides, and a simple formula is applied to estimate the
   transmission loss from the velocity or so called the
   transparency:




                                                             120
Scan & Paint
 Example 11: Ground Vehicles | High speed train | In situ
 transparency measurements




Outside TGV – velocity distribution   Inside TGV – velocity distribution




                                                                           121
Scan & Paint
Example 11: Ground Vehicles | High speed train | In situ
transparency measurements




                                                      122
Scan & Paint
Example 12: Industrial machinery | Sound source localization
                           Industrial machinery can be tested in
                           non-anechoic conditions.




                                                                   123
Scan & Paint
Example 13: Airplane | Leakage detection
Acoustic leakage on a plane section. The
sound is generated out from the plane to
simulate the engine noise level.




                                           124
Scan & Paint
Example 14: Airplane | In situ absorption
The Scan&Paint
absorption show
the effect of the
flame cover on a
plane seat.

The colormap of
absorption can
be    calculated
measuring with
the impedance
gun.




                                            125
Scan & Paint
Example 15: Absorption & Reflection coefficients




                                                   126

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  • 1. Microflown Technologies The Netherlands www.microflown.com info@microflown.com Microflown: a new category of sensors 1
  • 2. Agenda β€’ Introduction to Microflown Technologies [3-29] β€’ Sound Intensity [30-69] β€’ Measurement techniques – traditional [70-88] systems β€’ Advanced scanning techniques : Scan&Paint [89-126] 2
  • 4. Company Introduction 1994: Invention Microflown by Hans-Elias de Bree at University Twente 1997: Ph.D. Hans-Elias de Bree 1998: Founding Microflown Technologies B.V. (de Bree, Koers) 2001: Industrializing product 2003: Introduction broad banded sensor element 2004: First applications scientifically proven / first arrays sold 2005: Rapid growth in (automotive + aerospace) industry 2005: De Bree appointed Professor β€˜Vehicle Acoustics’ at the HAN University, Arnhem School of Automotive Engineering 2008: Strategic decision to explore the defense & security market 2010: 20 FTE company, 1,3 MEURO turnover 2011: Microflown AVISA 4
  • 5. Working principle Microflown SEM picture: two heated wires 5
  • 6. Working principle Microphone measures sound pressure (result) Microflown measures Particle Velocity (cause) Acoustical <-> electrical <-> energy Sound pressure <-> voltage <-> potential Particle velocity <-> amperes <-> kinetic 6
  • 8. Working principle PRESSURE WAVE β‰  PARTICLE VELOCITY 8
  • 9. Working principle T[k] velocity output 0 upstream downstream distance 9
  • 10. Working principle u u u u u u p p p p p p C u u sum sum p p A B D 10
  • 11. Working principle Surface velocity measurement: β€’ No background noise and reflection problems Figure of eight Low surface velocity High surface velocity and high surface and low surface pressure pressure 11
  • 12. Working principle Mems based sensor Clean room technology is used to create the small elements on a waver University of Twente 12
  • 15. Standard probes Scanning Probes β€’ 1D Velocity β€’ For small object β€’ High temperatures β€’ Non contact vibration 15
  • 16. Standard probes PU probes β€’ Particle Velocity β€’ Sound Pressure β€’ 1D Sound Intensity β€’ 1D Sound Energy β€’ Impedance 16
  • 17. Standard probes PU Probes: Placement of p and u 17
  • 18. Standard probes Metal Mesh β€’ Wind shield, DC flow up to 2 m/s β€’ Protecion of the wires β€’ Calibration including mesh 18
  • 19. Standard probes USP probes β€’ 3D Particle Velocity β€’ Sound Pressure β€’ 3D Sound Intensity β€’ 3D Sound Energy β€’ Impedance β€’ Acoustic Vector Sensor 19
  • 20. Standard probes High dB Scanning Probe β€’ Above 135dB acoustics becomes non linear β€’ Standard sensor overloads at 130dB β€’ Measurement at 170dB is possible with packaged sensor 20
  • 22. Standard probes From product development till end of line control 22
  • 23. Automotive Scan & Paint Scan&Listen Acoustic camera PNCAR Insitu abosorption 23
  • 24. Space and Aerospace 3D intensity stream lines In-situ impedance Reverberant room characterization PNCAR 24
  • 25. Environmental noise 3D sound source location Virtual Arrays 25
  • 26. Manufacturing industries Scan & Paint In situ impedance Acoustic Camera Point by point intensity 26
  • 27. End of Line Control Leak testing Acoustic EOL 27
  • 28. Room acoustics Sound diffusion Impedance measurement 3D intensity visualization 28
  • 29. Military applications Air to ground applications Aircrafts location Hostile fire location Surveillance 29
  • 32. Intensity Sound intensity is useful for measurement of sound power, identification and ranking of sources, visualization of sound fields, measurement of transmission loss, identification of transmission paths Sound intensity is defined as the sound power per unit area Intensity: Time averaged rate per unit area at which work is done by one element of fluid on an adjacent element Intensity and Particle velocity are vectors, therefor they have a direction related to their magnitude. Sound intensity units are W/m2 32
  • 33. Intensity In far field pressure and velocity have equal phase so I is a real quantity. However, in the near field pressure and velocity are out of phase, leading to have an active and reactive part of the intensity Active intensity [ I ] Active intensity is the real part of the time Imaginary averaged product between pressure and velocity. This term is commonly called β€˜acoustic intensity’ because is associated to the acoustic energy that propagates away J from the source Reactive intensity [ J ] I Real Active intensity is the imaginary part of the time averaged product between pressure and velocity. This term is associated with the evanescent energy carried by the particle velocity 33
  • 34. Reactivity index The reactivity index is the ratio between reactive (J) and active intensity (I) When reactivity takes high values lead to low active intensity. This can be seem as lack of radiation efficiency, i.e. there is a vibrating surface which moves the air but is not able to compress it. The size of the near field is related to the wavelength assessed, therefore the reactivity index also depends on frequency. 34
  • 37. PP intensity Traditionally the measurement of sound intensity is performed by P-P probes. The measurement procedure makes use of two microphones. The sound pressure is the average of the two corresponding pressure signals. The intensity is calculated at the center of the space separating the two microphones. The P-P intensity is then obtained by the following relation: Λ† p1 t p2 t t p1 p2 I pp Λ†Λ† pu t d 2 r t Where the first term is the promediated pressure value and the second term is the estimated particle velocity. 37
  • 38. PP intensity Average pressure between the two closely spaced microphones Estimation of the particle velocity from the pressure gradient valid for free field plane waves 38
  • 39. PP intensity - ERRORS Phase mistmatch error between pressure microphones Pressure-intensity index is directly related with the measurement error 39
  • 40. PP intensity - ERRORS Phase mismatch error : 2 2 Λ† peprms prms / c pe I pp I pp I 1 k r c k r I A small error in the microphones phase matching can lead to an uncorrect intensity estimation. This is the reason why the manufacturers need to pair the microphones, to try to find in the production, the more similar sensors to form the probe. 40
  • 41. PP intensity - ERRORS Finite difference error (depends on the microphone separation): Λ† sin k r I pp / I k r The estimation of the velocity term is the pressure gradient between the two pressure signals, this can lead to the following cases Too low frequency: the pressure gradient is too small to determine the velocity Too high frequency: the wavelength is too small compared to the microphone spacing 41
  • 42. PP intensity - Limitations Reverberant sound fields: The usable frequency region of these sensors is drastically reduced when the pressure-intensity index is HIGH, because of the small ratio between phase measurements at microphone positions. This effect appears in reverberant conditions where: – high pressure level – Intensity level tending to 0 Free field conditions: The spacer needs to be changed for each frequency range, in order to adapt it to the interest wave legth. 42
  • 43. PP intensity - Limitations Near field measurements: The probe can be used but the usable frequency range is reduced drastically because of the appearance of evanescent waves. The gradient of pressure to estimate the particle velocity is on longer usable NOTE: Evanescent waves: An evancescent wave is a near field standing wave with an exponential amplitude decay from the boundary at which the wave was formed 43
  • 44. Properties of PP probes Advantages β€’ Not sensitive to DC flow β€’ Flat frequency response Disadvantages β€’ Only for plane waves β€’ Distributed sensor β€’ Exact microphone pairing needed β€’ Microphone spacing depends on frequency β€’ Accuracy is strongly dependent into the pressure-intensity index 44
  • 46. PU intensity The working principle is based upon measuring the temperature difference in the cross sections of two extremely sensitive heated platinum wires that are placed in parallel. The incident sound flown produces a difference in temperature, leading into a voltage difference proportional to the flow. P-U intensity : Pressure and particle velocity are directly measured so no assumptions about the sound field are required Intensity is then described by the real part of the product of pressure and particle velocity, both measured quantities. 46
  • 47. PU probes - ERRORS Reactivity index: The reactivity is the ratio between active (Re) and reactive ( Im) intensity of the sound field. Reactive intensity : J pu 1 / 2 Im pu If the reactivity takes a HIGH value there is not intensity produced, the sound source is only pushing air back and forward. In this case a small phase mismatch between P and U sensor can produce an error: Λ† J I pu I 1 e I1 e tan field I This is due to happen fat the vicinity of the sound source at low frequencies. This effect can be solved by the usage of the particle velocity itself for sound localization purposes. 47
  • 48. Calibration errors of P-U probes Measurements show that a phase matching of 1 degree is possible with a calibration based on a short standing wave tube method or the piston on a sphere method. The enhanced calibration based on the sound power ratio technique a phase matching error of 0.15 degrees can be obtained One can state that if the measured phase of the sound field is less than 80 degrees (less than 7dB of reactivity index), a calibrated P-U probe has a measurement error less than 0.5dB 48
  • 49. Properties of P-U probes Advantages β€’ Small size. Point measurement β€’ Usable for near field measurement β€’ Broadband solution β€’ Usable in reverberant conditions β€’ Pressure and Velocity measured almost in same point ( non distributed sensor). Disadvantages β€’ Response decreases with frequency β€’ Sensitive to DC flow β€’ Accuracy is dependent into the reactivity index 49
  • 50. PU and PP performance comparisson
  • 51. Experimental results Sound intensity measurements of a broadband noise source using a P-U probe (red) and a P-P probe (blue) 51
  • 52. PP and PU intensity measurements 52
  • 53. PP and PU intensity measurements 53
  • 54. PP and PU intensity measurements Difference because of area assigned in each method 54
  • 55. Sound power measured at two surfaces Expected 10,6 dB difference because of Dipole sound source dimensions 1 dB deviation because of bad location of PP probe while measuring 55
  • 56. Sound power measured at two surfaces Very reactiveοƒ  worst scenario for PU probe After correction of phase mismatch of PU, intensity graphs coincide 56
  • 58. Piston on a sphere As there is not a reference particle velocity sensor the principle is to insert the pressure and velocity sensors into a known sound field in which P and U are related by the known acoustic impedance ( Z). Problem: this is not possible for all frequencies, low frequencies: β€’ Lower loudspeaker radiation β€’ Spherical waves Solution: 3 step method β€’ Step 1: High frequencies β€’ Step 2: Low frequencies Step 3: Combination Applying the 3 steps the calibration is usable for 20-20KHz 58
  • 59. Step 1: High frequency calibration β€’ A known sound field is generated β€’ Known relation between U-P via Z ( Z= P/U) β€’ Usable for 100-20.000 Hz. 59
  • 60. Step 2: Low frequencies β€’ Loudspeaker cannot radiate as much energy as in high frequencies οƒ  Backgound noise too much influence β€’ Different method: β€’ Pref is inserted IN the sphere β€’ U is located next to the membrane β€’ Known noise field generated β€’ From the relation of the difference in pressure inside the sphee and the movement of the membrane, is obtained the response. β€’ Usable until first mode of sphere β€’ The phase is obtaine dbut the results magnitud is not determined. Need of Step 3 60
  • 61. Step 3: Combination 1 and 2 β€’ Not known magnitude of calibration at low frequencies because of lack of: β€’ Vo: exact sphere volume β€’ Ao: piston area β€’ R: exact distance to membrane Step 1 and 2 overlay 61
  • 62. Result Result: non flat response of the sensor. Needs to be equalized via Signal conditioner + 62
  • 64. 3D sound intensity probes 64
  • 65. 3D sound intensity probes 100Hz Sound intensity streamlines of loudspeakers vibrating in phase (left) and vibrating in anti-phase (right). 65
  • 66. 3D sound intensity probes 500Hz Sound intensity streamlines of loudspeakers vibrating in phase (left) and vibrating in anti-phase (right). 66
  • 67. 3D sound intensity probes Sound intensity streamlines of a loudspeaker driven close to a metal plate. 67
  • 68. 3D sound intensity probes Noise mapping 68
  • 69. 3D sound intensity probes Energy characterization and difussion 69
  • 72. Type of noises Noise Deterministic Non deterministic Periodic Non periodic Random Transient Complex Non- Sinusoidal Stationary periodic Stationary Ergodic Non-Ergodic 72
  • 73. Deterministic noise β€’ Deterministic: a signal whos values can be predicted from current or past information – Numerical: denoted by a number or colletion of numbers – Analytic: denoted by an equation which defines the process. 73
  • 74. Non deterministic noise β€’ Random / Stochastic process: a function usually of time, that takes on a definite wave form each time a chance experiment is performed that cannot be predicted in advance. β€’ DEF 2: a family of time dependent signals for which the value at a specific time may be regarded as a random variable. – Stationarity: invariance of stadistical properties with respect to the time origin. β€’ Narrow band process: stationary process in which significant samples are limited to a slim band of frequencies in relation with a central frequency of the band. – Color noises: narrow band processes which energetic content and statistical properties are distributed in a certain manner β€’ Wide band process: stationary process which significant values appear in a range proportional of the magnitud of the central frequency of the band. 74
  • 75. Color noise White noise is a signal/process with a flat spectrum. The signal has equal power in any band of a given bandwith. Grey noise: is random white noise subjected to a psychoacoustic equal loudness curve over a given range of frequencies, giving the listener the perception that it is equally loud at all frequencies Pink noise: the frequency spectrum is linear in logarithmic space, it has equal power in bands that are proportionally wide. Brown noise: stationary random signal who's power spectrum falls of at a constant rate of 6 dB per octave Violet noise: Violet noise's power density increases 6 dB per octave with increasing frequency(density proportional to f 2) over a finite frequency range Blue noise: Blue noise's power density increases 3 dB per octave with increasing frequency (density proportional to f ) over a finite frequency range 75
  • 76. Transient noise Impulse: unwanted, almost instantaneous (thus impulse-like) sharp sounds Burst noise : sudden step-like transitions between two or more discrete levels Sweep noise: a signal, commonly of constant amplitude, that locally resembles a sine wave but whose instantaneous frequency changes with time Chirp noise: rapid frequency sweep signal 76
  • 79. Point by point measurements Suitable for: – Stationary noise Measurement process: – Definition of an imaginary measurement plane. – Definition of a grid on the plane – In every grid position perform a measurement for every noise component to be characterized Result: – Vector per grid point. 79
  • 80. Traditional scanning technique Suitable for: – Stationary noise Measurement process: – Definition of an imaginary measurement plane. – Scanning of the whole interest area Result: – Single intensity value per areaοƒ  promediated value 80
  • 81. Simultaneous measurement β€’ Suitable for: – Stationary noise – Transient noise β€’ Measurement process: – Allocation of sensors/ array deployment – Audio capture of several channels – Direct measurement, no signal processing β€’ Result: – Color maps of noise distribution in time 81
  • 83. New scanning techniques: Scan&Paint Suitable for: – Stationary noise Measurement process: – Definition of an imaginary measurement plane. – Scanning of the whole interest area – Automatic post process assigning location of probe- audio measurement Result: – Color map of various indexes – Spectrograms of every located measurement point – Global index to characterize an area 83
  • 84. Intensity based sound source localization Suitable for: – Any noise Measurement process: – Sensors allocation – Simple signal processing Result: – DOA: direction of arrival of noise – Spectrograms of each 3D directions – Global and narrow band levels Limitations: β‚‹ Free field assumptions for simple algorithm β‚‹ Increase number of sensors to detect coherent noise sources 84
  • 85. Conventional beamforming Suitable for: – Stationary noise – Transient noise Measurement process: – Definition: Signal processing techniqued ised in arrays for directional signal transmission . This directional information is obtained by combining elements in the array – Allocation of sensors/ array deployment – Audio capture of several channels – Beam forming signal processing Result: – Color maps of noise distribution Limitations ― Frequency limitations by spacing and array size ― High cost 85
  • 86. Holography Suitable for: – Stationary noise Measurement process: – Definition: Method to estimate the sound field near a source by measuring acoustic parameters away from the source via an array of pressure and/or particle velocity transducers. – Processing after acquiring information from array Result: – Color map of the interest area Limitations: β€” Frequency limitations because of spacing and array dimension β€” Assumes free field β€” Regular grid β€” Heavy calculations β€” High cost 86
  • 87. Airborne transfer path measurements Suitable for: – Stationary noise Measurement process: – Combination of the characterization of a noise source with the propagation path to the listener in order to 𝑦 obtain information about the contribution of a specific noise in the whole perceive sound pressure level S π‘₯ – Measurements divided in two steps: source and transfer path characterization Result: – Noise source listener ranking Limitations: β€” High cost β€” Typically measured in reverberant environments β€” Surface noise source detected not structural problems 87
  • 88. Virtual arrays beamforming Suitable for: – Stationary noise Measurement process: – Deffinition of an imaginary measurement plane. – Scanning of the whole interest area – Measurement of two reference positions – Automatic post process assigning location of probe- audio measurement Result: – Color map of various indexes – Spectrograms of every located measurement point – Global index to characterize an area and noise source location Limitations: – Size and distance – Heavy calculations 88
  • 91. Scan&Paint principle The PU probe is moved along the virtual plane while the movement is recorded by the video camera. The location of each measured position is extracted from the video and synchronized with the 2 audio channels. 91
  • 93. Scan&Paint principle: post-processing Two methods to cover the full frequency range: - Velocity method (for low frequencies) - Intensity method (for high frequencies) 93
  • 94. Low frequencies In the near field of the surface the particle velocity is equal to the surface velocity. The influence to background noise is low. At higher frequencies the velocity method fails because: β€’ The area of consistent velocity is too small. There are many modes in the material which require many measurement points β€’ The sensor is not in the near field any more High frequencies At high frequencies the sensor is not in the (very) near field any more and the intensity is used. There are no P-I index problems like with P-P intensity probes At low frequencies the intensity method fails because the sound source is too reactive 94
  • 98. Scan & Paint Example 1: Large gas turbine enclosure There are big stationary engines ( used for Heat & Power ) The goal was to measure the performance of the special designed enclosures. Specially regarding acoustic leakages. With Scan & Paint we could perform the measurement on a large surface in short time period in highly reverberant conditions. 98
  • 99. Scan & Paint Example 1: Large gas turbine enclosure Selection of measurement points on the backside of the housing 99
  • 100. Scan & Paint Example 1: Large gas turbine enclosure Velocity map at 65Hz 100
  • 101. Scan & Paint Example 1: Large gas turbine enclosure Low frequency High frequency 101
  • 102. Scan & Paint Example 2: Building acoustics 102
  • 103. Scan & Paint Example 3: Leak detection in buildings Studying the spectra of different areas allows to produce narrow band maps focused on detecting weaknesses This technique is suitable for localizing acoustic leakage with a very high spatial resolution in a clear and easy way 103
  • 104. Scan & Paint Example 4: Automotive | Comparison test of compo- nents in a windtunnel See the effect of the noise due to windflow related to the interior noise when using different type of components or make adjustment to the components used on the outside of a car like a mirror or window wiper. The test are performed with the car in a windtunnel when using Scan & Paint to map the effect to the noise in the interior inside the car. 104
  • 105. Scan & Paint Example 4: Automotive | Comparison test of compo- nents in a windtunnel Left the velocity map of the standard wiper and right the velocity map of the wiper with adjustments made. 105
  • 106. Scan & Paint Example 4: Automotive | Comparison test of compo- nents in a windtunnel Left the velocity map of the car without rearview-window and right the velocity map of the car with the rearview-window. 106
  • 107. Scan & Paint Example 5: Automotive | Optimization material package To see where to place absorbing materials effectively and measure the effect after installing the materials. First the door was measured without materials and secondly with materials placed based on the first measurement. A sound source is positioned in the interior and with pink noise as excitation. 107
  • 108. Scan & Paint Example 5: Automotive | Optimization material package Door | no damping Door | with damping 108
  • 109. Scan & Paint Example 6: Automotive NVH| Component optimization The opening of the ventilation system of the dashboard show important acoustic leakages The shell radiation of an intake system is measured on the test bench exciting the plastic filter with white noise from a loudspeaker 109
  • 110. Scan & Paint Example 6: Automotive NVH| Component optimization A volume super-charger show the crank frequency emission from the aluminum case. The intake system radiation at lower frequency in engine running condition can be optimized 110
  • 111. Scan & Paint Example 7: Automotive NVH| Sound source localization Exterior noise of a car. The colormap show the engine radiation through the weak areas. The front part of the engine without cover show high velocity emission. 111
  • 112. Scan & Paint Example 8: Electronic / white consumer goods Optimize the noise performance of a washing machine. Localize the hotspots suggest and adapt changes and compare result. Overall result of this case: 4dB lower Sound Power ( measured by the standard sound pressure method ) 112
  • 113. Scan & Paint Example 8: Electronic / white consumer goods Dominant source 200Hz 113
  • 114. Scan & Paint 0.5Kg damping 72dB PVL 68dB PVL 114
  • 115. Scan & Paint Example 9: Electronic goods | Commercial printer Optimize the noise performance of a printers developed for offices. Localize the origin of the noise problem. A mode is created in the backplate. This mode made the printer very noisy but the origin causing the mode was needed to be localized. 115
  • 116. Scan & Paint Example 9: Electronic goods | Commercial printer With Scan & Paint the gear wheel that was causing structure borne noise ( the created mode in the backplate). The amount of teeth, the material of the gear wheel or the connection with the backplate could be options to reduce this structure borne noise. 116
  • 117. Scan & Paint Example 9: Electronic goods | Commercial printer 117
  • 118. Scan & Paint Example 10: Electronic goods | Clima and Microwave With Scan & Paint low frequency noise from the cooling system (airflow)can be separated by the noise coming from the body frame of the clima. The button panel on the right side show higher sound emission above 2000Hz. 118
  • 119. Scan & Paint Example 11: Ground Vehicles | High speed train | In situ transparency measurements In situ transparency measurements using Scan & Paint were performed as alternative to the traditional transmission loss measurements. Mainly to identify positions of leakages. 119
  • 120. Scan & Paint Example 11: Ground Vehicles | High speed train | In situ transparency measurements The pressure distribution (and the velocity distribution) is measured both out and inside the train, to correct the non- uniformity of the sound field as the excitation pattern (emitter side). The average velocity over the surface is calculated for both sides, and a simple formula is applied to estimate the transmission loss from the velocity or so called the transparency: 120
  • 121. Scan & Paint Example 11: Ground Vehicles | High speed train | In situ transparency measurements Outside TGV – velocity distribution Inside TGV – velocity distribution 121
  • 122. Scan & Paint Example 11: Ground Vehicles | High speed train | In situ transparency measurements 122
  • 123. Scan & Paint Example 12: Industrial machinery | Sound source localization Industrial machinery can be tested in non-anechoic conditions. 123
  • 124. Scan & Paint Example 13: Airplane | Leakage detection Acoustic leakage on a plane section. The sound is generated out from the plane to simulate the engine noise level. 124
  • 125. Scan & Paint Example 14: Airplane | In situ absorption The Scan&Paint absorption show the effect of the flame cover on a plane seat. The colormap of absorption can be calculated measuring with the impedance gun. 125
  • 126. Scan & Paint Example 15: Absorption & Reflection coefficients 126