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Urea Treatment of Low Quality
Roughages
Presented By
Dr Muhammad Awais Tatari
Introduction
 The fact that fertilizer-grade urea is available in many
developing counties such as Ethiopia makes it a preferred
treatment technique for improving the nutritional quality of
low quality roughages (LQR) such as crop residues and
agro-industrial by- products, e.g., bagasse. The simplicity of
its application is an added advantage of the technique.
How the technique works
 Ammonia is released through urea degradation done by the action of
microorganisms.
 These microorganisms are normal inhabitants of LQR that produce urease in
the presence of moisture. With adequate moisture and suitable temperature,
urea is degraded to ammonia which then permeates through the straw.
 Nitrogen released through this process is bound to the straw, thus increasing
the total nitrogen content. Digestibility of the fibrous LQR is also increased by
the action of the treatment.
Method of treatment
Amount of urea, water and LQR
 The most common recommended level of urea is 5 kg per 100 kg of
material (5% urea measured on air-dry LQR). The moisture or water
level in the LQR to be treated determines how much water should be
added and it may range from 0.3 to 1 liter of water per kg straw with a
minimum being applied in areas with water scarcity.
 An appropriate level of water is necessary for effective urea treatment
(N-bound in the straw- increase) as well as packing of the material to
exclude air. However, care should be taken to avoid use of excess water
as it will lead to risk of mold growth and leaching of urea to the bottom
of the pit or trench. The table below gives recommended amount of
water to be added to achieve a final moisture content of 30%.
Table 1.Recommended amount of water to be added to
achieve a final moisture content of 30%
How to estimate the initial dry matter
 With some experience, the initial dry matter content of LQR can
be estimated by handling.
 A very dry material (i.e., 90 or 95% dry matter) is brittle and does
not stick to the hands.
 Conversely, a wetter residue (i.e., 85% dry matter) feels a little
sticky and moist. It also tends to bend rather than break easily.
Application
 Urea is weighed and dissolved in a measured quantity of water
according to Table 1. A hanging scale as shown in Figure 1 could be
used to weigh the urea. For measuring water, a measuring cylinder or
any locally available material could be used.
 Urea is added to the LQR by first mixing the weighed amount of urea in
the water to be added (Figure1). Then the urea-water solution is
sprinkled on the residue as it is added to the pit in different batches. A
good way of doing this is to add 10 kg of residue and then sprinkle the
appropriate amount of urea-water solution (this would be 2.3 liters for
10 kg of straw with an initial dry matter concentration of 85% or 3
liters for dry matter content of 90 %).
 After each batch of LQR and urea-water solution is added to the pit,
there should be thorough mixing with some type of tool (Figure 2) or
by hand so that the solution is uniformly spread on to the LQR to be
treated. This can be done in the pit or on a plastic sheet on the ground
prior to packing in the pit.
Pit or Trench
 There are many different designs of pits or trenches for urea treatment. A
common recommendation is 1 m wide, at least 2 m long and 1 m deep A 1 x 2
x 1 m pit will typically hold between 150 and 200 kg of common LQR, with
the top of the pile being at or slightly above ground level.
Creating an air tight condition
 An airtight condition is easily achieved by
applying a plastic cover. When straw is
stacked against firm structures (walls, inside
pits, meshed wire), it can be compacted by
trampling.
 Wet straw can be compacted better and will
not allow air to enter. Chopping LQR like
Maize and Sorghum Stover before treatment
helps better compaction and treatment.
 After covering the top of the pit for sealing with plastic
or other locally available materials such as green leaves,
placing soil over the pit will aid in packing and ensuring
that rain water does not enter the treated LQR.
 Construction of a shade over the pit will help to avoid
entry of rain water into the pit in high rainfall areas
Use of Urea-Treated Low Quality
Roughages (LQR)
 When feeding urea-treated LQR, the pit should be opened from one side
as necessary to remove the needed amount of residue. The remaining part
should remain closed. This prevents air from entering to minimize
chances for spoilage. It is best to open the pit as seldom as possible, such
as no more than once per day.
 The treated LQR will be higher in digestibility and crude protein than the
untreated material. Therefore, some farmers will feed urea-treated LQR
to their animals with the highest nutritional requirements, such as
lactating or fattening animals. Other farmers will feed limited amounts of
the treated LQR as a supplement, with the remainder of diets being
untreated LQR or grazed forage.
 Major changes that take place as a result of ammonization include, color
change (Figure 7) and odor of ammonia.
Socio-economic considerations
 There has to be a good economic reason for a farmer to
feed treated straw -and the effect has to be visible.
 For these reasons straw treatment has been most
successfully taken up when fed to responsive animals as
a basal diet like in fattening programs.
When to treat straw (calendar for
treating straw with urea)
 The treatment of crop residues can be done any time as long as
the residue, water and urea required for the treatment are
available. The best period recommended, however, is just after
harvest because:
 water and forage supplies are still available at this time;
 the farmer has ready cash for purchasing the urea and the time to
do the treatment, a family of 4 can treat about 1 ton of straw in
4hrs;
 the treatment operation can be carried out whilst the traditional
stack is being constructed; and the weather is conducive.

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Urea treatment of low quailty roughages

  • 1. Urea Treatment of Low Quality Roughages Presented By Dr Muhammad Awais Tatari
  • 2. Introduction  The fact that fertilizer-grade urea is available in many developing counties such as Ethiopia makes it a preferred treatment technique for improving the nutritional quality of low quality roughages (LQR) such as crop residues and agro-industrial by- products, e.g., bagasse. The simplicity of its application is an added advantage of the technique.
  • 3. How the technique works  Ammonia is released through urea degradation done by the action of microorganisms.  These microorganisms are normal inhabitants of LQR that produce urease in the presence of moisture. With adequate moisture and suitable temperature, urea is degraded to ammonia which then permeates through the straw.  Nitrogen released through this process is bound to the straw, thus increasing the total nitrogen content. Digestibility of the fibrous LQR is also increased by the action of the treatment.
  • 4. Method of treatment Amount of urea, water and LQR  The most common recommended level of urea is 5 kg per 100 kg of material (5% urea measured on air-dry LQR). The moisture or water level in the LQR to be treated determines how much water should be added and it may range from 0.3 to 1 liter of water per kg straw with a minimum being applied in areas with water scarcity.  An appropriate level of water is necessary for effective urea treatment (N-bound in the straw- increase) as well as packing of the material to exclude air. However, care should be taken to avoid use of excess water as it will lead to risk of mold growth and leaching of urea to the bottom of the pit or trench. The table below gives recommended amount of water to be added to achieve a final moisture content of 30%.
  • 5. Table 1.Recommended amount of water to be added to achieve a final moisture content of 30%
  • 6. How to estimate the initial dry matter  With some experience, the initial dry matter content of LQR can be estimated by handling.  A very dry material (i.e., 90 or 95% dry matter) is brittle and does not stick to the hands.  Conversely, a wetter residue (i.e., 85% dry matter) feels a little sticky and moist. It also tends to bend rather than break easily.
  • 7. Application  Urea is weighed and dissolved in a measured quantity of water according to Table 1. A hanging scale as shown in Figure 1 could be used to weigh the urea. For measuring water, a measuring cylinder or any locally available material could be used.  Urea is added to the LQR by first mixing the weighed amount of urea in the water to be added (Figure1). Then the urea-water solution is sprinkled on the residue as it is added to the pit in different batches. A good way of doing this is to add 10 kg of residue and then sprinkle the appropriate amount of urea-water solution (this would be 2.3 liters for 10 kg of straw with an initial dry matter concentration of 85% or 3 liters for dry matter content of 90 %).  After each batch of LQR and urea-water solution is added to the pit, there should be thorough mixing with some type of tool (Figure 2) or by hand so that the solution is uniformly spread on to the LQR to be treated. This can be done in the pit or on a plastic sheet on the ground prior to packing in the pit.
  • 8. Pit or Trench  There are many different designs of pits or trenches for urea treatment. A common recommendation is 1 m wide, at least 2 m long and 1 m deep A 1 x 2 x 1 m pit will typically hold between 150 and 200 kg of common LQR, with the top of the pile being at or slightly above ground level.
  • 9. Creating an air tight condition  An airtight condition is easily achieved by applying a plastic cover. When straw is stacked against firm structures (walls, inside pits, meshed wire), it can be compacted by trampling.  Wet straw can be compacted better and will not allow air to enter. Chopping LQR like Maize and Sorghum Stover before treatment helps better compaction and treatment.
  • 10.  After covering the top of the pit for sealing with plastic or other locally available materials such as green leaves, placing soil over the pit will aid in packing and ensuring that rain water does not enter the treated LQR.  Construction of a shade over the pit will help to avoid entry of rain water into the pit in high rainfall areas
  • 11. Use of Urea-Treated Low Quality Roughages (LQR)  When feeding urea-treated LQR, the pit should be opened from one side as necessary to remove the needed amount of residue. The remaining part should remain closed. This prevents air from entering to minimize chances for spoilage. It is best to open the pit as seldom as possible, such as no more than once per day.  The treated LQR will be higher in digestibility and crude protein than the untreated material. Therefore, some farmers will feed urea-treated LQR to their animals with the highest nutritional requirements, such as lactating or fattening animals. Other farmers will feed limited amounts of the treated LQR as a supplement, with the remainder of diets being untreated LQR or grazed forage.  Major changes that take place as a result of ammonization include, color change (Figure 7) and odor of ammonia.
  • 12. Socio-economic considerations  There has to be a good economic reason for a farmer to feed treated straw -and the effect has to be visible.  For these reasons straw treatment has been most successfully taken up when fed to responsive animals as a basal diet like in fattening programs.
  • 13. When to treat straw (calendar for treating straw with urea)  The treatment of crop residues can be done any time as long as the residue, water and urea required for the treatment are available. The best period recommended, however, is just after harvest because:  water and forage supplies are still available at this time;  the farmer has ready cash for purchasing the urea and the time to do the treatment, a family of 4 can treat about 1 ton of straw in 4hrs;  the treatment operation can be carried out whilst the traditional stack is being constructed; and the weather is conducive.