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Ensuring a Robust and Sustainable Aerospace Workforce


       Governor’s Aerospace Initiative

  Objective: Develop an aerospace industry-ready workforce

    • Step 1: Document workforce needs/challenges and
      determine which can be met immediately

    • Step 2: Respond to aerospace training, workforce,
      education and curriculum gaps – Prioritize

    • Step 3: Increase opportunities for students and workers
      to enter the Aerospace workforce
Ensuring a Robust and Sustainable Aerospace Workforce




Three pronged approach:

   Industry – Cooperative approach to a shared problem



   Academia – Majority of survey respondents were looking
    for entry level people



   Government – Develop an attractive business environment
Ensuring a Robust and Sustainable Aerospace Workforce



Workgroup meeting at 5:30 today at the conference

    Handout on workgroup ideas to date

    Discussion of your specific issues

    Workgroup forum to discuss current needs and concerns

    Looking for a few good people who want to get involved!
NC Community Colleges
    • 58 Community Colleges
    • > 900,000 Students, 1 in every 8 NC
    • Renewed Focus to Strengthen Technical Education
            • Information, Engineering, Transportation, Environmental, Energy, Building
              Technologies
            • National and Industry Certifications

    •   College of The Albemarle
    •   Craven Community College
    •   Guilford Technical Community College
    •   Lenoir Community College
    •   South Piedmont Community College
    •   Wayne Community College

    • University System – NC State University
8/31/2011                      Hope Opportunity Jobs                              4
Craven Community
     College
Aviation Systems Technology
(AAS Degree)
   State-of-the-art training in
    aircraft maintenance
   FAA’s Airframe and Powerplant
    certifications available
   Airframe and Powerplant
    certifications (A&P) are valuable
    credentials for job-seekers.
   Employment opportunities in
    commercial, civil and military
    aviation
   Currently serves 75 students
    with day and evening programs
Aviation Systems Technology
(AAS Degree)
                    Aviation Systems Technology
                     students also earn college
                     credit through the Cooperative
                     Work experience (COE) with
                     Fleet Readiness Center East
                     (FRC-E) and Gulfstream
                     Aerospace.
                    Program is headquartered in
                     the Institute of Aeronautical
                     Technology on the Havelock
                     Campus.
Composites-Manufacturing
Technology (AAS Degree)
 Prepares graduates to
  work with advanced
  materials (carbon fiber)
  used on current and
  future aircraft
 Additional instruction
  provided in non-
  destructive inspection
  (NDI) for both
  composites and metal.
Composites-Manufacturing
Technology (AAS Degree)
 Primary focus will be on
  maintenance and repair of
  aircraft and aircraft parts and
  manufacturing procedures.
 Applicable to V-22 Osprey, F-35
  Joint Strike Fighter and other
  platforms
 Approximately 50 students are
  enrolled in the program.
 Composites-Manufacturing
  Technology program is housed in
  the Advanced Manufacturing
  Center on the New Bern
  Campus.
Computer Integrated Machining
                  Craven Community College offers
                   both the two-year (AAS) degree
                   and/or a diploma option.
                  Students learn the safe use of hand
                   tools, power machinery and
                   computer numeric controlled (CNC)
                   machines.
                  Many machining students earn
                   college credit via Cooperative Work
                   experience with FRC-E after
                   obtaining 30 credit hours toward
                   their degrees.
                  Enrollment averages 50 plus
                   students per semester.
Computer Integrated Machining

                Equipment:
                 4, Computer numerical control Mills (3 axis)
                 4, Computer numerical control Lathes
                  (3, 2 axis) (1, 4 axis)
                 2, Injection Molding Machines
                 1, Computer numerical EDM Wire
                 1, Computer numerical EDM Sinker
                 1, CNC Water Jet
                 1, CNC Punch Press
                 1, CNC Brake
                 1, CNC Router 5 axis
                 1, CMM
                 1, 5 axis high speed machining center
Partnerships
   Collaborative efforts between
    Craven County Schools, Craven
    Community College, and FRC-East
   Focus on science, technology,
    engineering, and math
   NCSU, BSE and 2+2 Engineering
    serving 75 students
   2+2 Degrees can be in Civil,
    Mechanical or Aerospace
    Engineering.
   BSE degree supports the Aerospace
    Industry.
   Students can receive BSE degree
    without leaving Craven County.
Continuing Education
                                        Title

                 FAA Airframe and Powerplant Mechanic
                 Certification Exam Prep
                 Aviation Sheet Metal
                 Precision Measurement
                 Engine Vibration
                 Root Cause Analysis / Organization Problem
                 Solving
                 Lean Six Sigma – Yellow Belt
                 Lean Six Sigma – Green Belt
                 Lean Six Sigma – Black Belt


All courses are offered for Fleet Readiness Center East. The FA A Airframe and
Powerplant Mechanic Certification Exam Prep course is also offered for Marine
Corps Air Station Cherry Point and MCAS New River.
Working to meet regional and
community needs
    New Bern
   High School           Craven                   Spirit
                                                Aerospace
                        Community
   West Craven           College
   High School                                    Fleet
                       Long Term Training
                                                Readiness
                              Aviation
    Havelock                                    Center East
                       Electrical Engineering
   High School        Electronics Engineering
                             Machining                         ECU
   Craven Early      Manufacturing Composites                  NCSU
     College          Mechanical Engineering                  NCA&T
                              Welding                           SIU
   Early College    BSE/NCSU 2+2 Engineering
       East            Short Term Training         Other
                      Sheet Metal Fabrication    Aerospace
                     Airframes and Powerplant    Industries
  Carteret County
                           Prep Courses
      Schools
                             Soft Skills
                      Precision Measurement
  Pamlico County          Engine Vibration
     Schools
Dr. Richard Pagan
Division Chair, Transportation Technologies
                  © 2011
   Who we are:
     GTCC Aviation has 14 full-time faculty
     We teach day and evening classes
     Two facilities
         Equipped to teach:
           All aircraft systems & powerplants
           Non-destructive testing
           Composites
           Flight Simulators
       Located at the Piedmont Triad International Airport
         260 N. Regional Road
         Greensboro, NC
         336-334-4822
   What we teach:
       Aviation Systems Technology
         Airframe & Powerplant (Associate)
         Airframe & Powerplant (Certificate)
         Airframe (Certificate)
         Powerplant (Certificate)
       Aviation Career Pilot & Management
         Career Pilot (Associate)
         Aviation Management (Associate)
         Career Pilot (Certificate)
   What we teach (cont.):
       Customized training
         Tailored training to meet industry needs
         Program offerings are both curriculum and continuing
         education (con-ed)
       Aviation Electronics – Avionics
         Approved as curriculum this summer
         Newest program
         Associate’s degree
   Aviation Electronics
     Installations
     Theory
     General aviation & transport category
     Well equipped & furnished lab spaces
   Classroom
   Radar Road facility
   Federal Communications Commission (FCC)
   National Center for Aerospace & Transport
    Technologies (NCATT) certified lead instructor
   Two full-time instructors
   Lab spaces
   In summary:
       GTCC is well equipped with the
         faculty, resources, and equipment essential for
        producing highly-trained aviation professionals for
        today’s aerospace industries.
North Carolina Community College System
Computer Integrated Machining
   More than $2 million dollar
    invested to create an
    Advanced Machining Center
   Mobile Learning Lab
   HAAS State-of-the-art
    equipped including five axis
    capability
   Reverse engineering with 3D
    modeling (CATIA , Master
    Cam, and Vericut) and 3D
    printing capability
   AAS, Diploma, & Certificates
    awarded
   NIMS Certifications available
   High School Program with
    more than 60 students
Welding Technology Program
Capability to teach exotic metal
   welding techniques
 VORTEX 360 Welding
   Simulator
 Robotics Welding Training
   Plasma and water-jet cutting
   capabilities
 AAS, Diploma, & Certificates
   awarded
 AWS Affiliated School
 Program Chair is AWS
   Certified Welding Inspector
   and AWS Certified Instructor
 High School Program also
   located in Greene County
Aerospace Manufacturing Readiness
   13-week intensive customized
    training program includes
    124 contact hours
   120 hours classroom and
    hands on instruction
   4-hour online instructional
    component
   Topics includes Composite
    Fabrication Methods,
    Composite Trim and Drill
    Procedures, Assembly
    Processes and Operations,
    Safety, Blueprint Reading,
    Math and Measuring
   CRC Certificate required prior
    to completion
CONTINUING EDUCATION AEROSPACE
             MANUFACTURING TRAINING
 Need for additional pathways
 Occupational Extension
  course created as additional
  path
     96-hour course
     Topics include the basics of
      composite fabrication methods,
      composite trim and drill
      procedures, assembly
      processes and operations,
      safety, blueprint reading, math
      and measuring
   AMR and OE courses may
    lead to advance credits in
    Aerostructure curriculum
    program
Aerostructure Manufacturing and Repair
 AAS, Diploma, & Certificates
  awarded
 Prepares individuals to
  fabricate, manufacture,
  assemble, repair, inspect,
  test, and manage the
  construction of aerostructures
  in an industrial setting
 Emphasis is placed on
  aerostructure construction
  techniques, manufacturing
  processes, composite
  manufacturing and repair, and
  Computerized Numerical
  Control (CNC) machining
  processes
Partnerships
   GoldenLEAF Foundation
   Spirit Aerosystems
   NC Community College System
   NC Global Transpark Authority
   NC Eastern Region
   NC Military Business Center
   NC State University
   East Carolina University
   Eastern Carolina Workforce
    Development Board
   Employment Security Commission
   Lenoir, Greene and Jones County
    School Systems
North Carolina Community College System
North Carolina Community College System
Aerospace Industries
15 Companies in the City of Monroe
           2500 jobs

        ATI ALLVAC
        CYRIL BATH
   GOODRICH CORPORATION
    ORO MANUFACTURING
 TURBOMECA MANUFACTURING
*SUPER ALLOYS (Titanium and Nickel Based)

*DESIGN AND BUILD MACHINERY FOR
 STRETCHFORMING

*PRECISION MACHINING AND FABRICATION of
 AIRCRAFT and AIRCRAFT ENGINE PARTS

*MAINTENANCE, REPAIR and OVERHAUL

*FABRICATION of LIGHTWEIGHT SEATING for
 MILITARY AIRCRAFT
2005
SPCC Surveyed local industry to determine their needs. The top two priorities were training
for CNC Machine Operators and Industrial Maintenance Technicians.

2007
Awarded our first of four Duke Energy Grants and started a CNC Machine Operator Program
in Continuing Education.

2008
The second Duke Energy Grant was awarded and started our Industrial Maintenance Program .

2009
Awarded third Duke Energy Grant adding a 5 axis machining center and lathe with live tooling
to the CNC program.

2010
Golden Leaf Foundation awarded SPCC $575,000 to SPCC for Aerospace Manufacturing,
bringing in a Flexible Manufacturing System, PLC trainers and avionics repair trainers.

2011
Fourth Duke Energy Grant will provide duplicate equipment to allow more hands-on time for
students.
Customized Training for Aerospace Manufacturing
800 people enrolled in training designed for aerospace manufacturing companies since 2007

5 area aerospace companies have hired students from one of the two programs in Continuing
Education

Examples of Training:
         CNC Machine Operator
         Industrial Maintenance and Automation
         Welding
         Infrared Thermography
         Programmable Logic Controllers
         Rigging
         Fluid Power
         Industrial Electrical and Motor Controls
         Six Sigma Green Belt
         Lean and 5S
         AS 9100
         Excel
         HVLP Painter Training
         Failure Modes and Effects Analysis
Certificate in Aerospace Manufacturing
NC Career Readiness Certificate – Gold

Introduction to Aerospace Industry
          General Aerospace Concepts
          Nature of Manufacturing
          Dynamics of Manufacturing Precision Parts

Aerospace Manufacturing Practical Applications
        Key Concepts of Aerospace Manufacturing
        Documentation, Traceability, Measurement, Inspection
        Manufacturing Principles

Integrated Systems Technology
         Hands-on Training:
                   Motor Controls, PLC Applications, Fluid Power, AC/DC Power and Electrical
                   Wiring
         Manufacturing Disciplines
Automation
        Advanced, Systems Approach to Manufacturing
        Skill Application
        Integration of Sub-Systems
        Troubleshooting
        Diagnostics and System Failure Resolutions
Wayne Community
    College
  Aerospace Industry
  Training Programs
Aviation Systems Technology
 1st FAA Part 147 certified
  school in NCCCS
 AAS Degree and two
  Certificates
 Prep test for A&P
 FAA Airframe and
  Powerplant certifications
 Employment opportunities
  in commercial, general,
  and military aviation
 Courses prepare students
  for diverse aviation careers
 Currently serves 40
  students
Aviation Systems Technology
                 State-of-the Art NIDA
                  training lab
                     Military, Boeing, Rockwell
                      Collins
                 Airframe structures
                  including sheet metal
                  and composites
                     6 aircraft & fuselage
                      rotator
                 Powerplant maintenance
                  including reciprocating,
                  gas turbine, and
                  propeller fundamentals
Computer Integrated
   Machining
        AAS Degree, Diploma, and five
         Certificates
        Students learn safe and proper use of
         hand tools, manual machines and
         computer numerical control (CNC)
         machines
        Students have the opportunity to work
         in a machine shop through the co-op
         program during their training
        Currently serves 40 to 60 students
         directly or indirectly in the program
Computer Integrated
   Machining
         3 - Computer Numerical Control
          (CNC) machining centers, 4 axis
         2 - Computer Numerical Control
          turning centers, (1 - 2 axis)
          (1 - 4 axis)
         1 - Coordinate Measurement
          Machine (CMM)
         1 - Rapid prototype machine
         Various manual mills, lathes and
          surface grinders
Welding Technology
           Offers Diploma and 3
            Certificates
           Students learn Gas, Stick,
            MIG and TIG welding
           Sheet metal, shear, brake,
            etc
           Serves 60 to 80 students
            directly or indirectly in the
            program
Welding Technology
            4 - MIG welders
            2 - TIG welders
            20 - Stick welders
            3 - Plasma
            1 - Track torch
            Programmable back stop
             shear
            Break
            Band saw
            Pipe benders
            Sheet roll machine
Mechanical Engineering
        Technology

 Serves 30-50 full and part-time
  students
 AAS Degree, Diploma, as well as 2
  Certificates
 Curriculum focuses on mechanical
  design, 2-D and 3-D, design
  processes, sheet metal design,
  product design, and statics/strength
  of materials
 Programs offers terminal track with
  employment as well as 2 + 2
  university track in
  Industrial/Engineering Technology
Mechanical Engineering
          Technology
 Design focus
 Hands-on experience with 3-D
  parametric modeling packages such as
  SolidWorks and Autodesk Inventor
 Students utilize CNC mill and lathe for
  part production
 Students receive experience operating
  and maintaining a rapid prototype
  machine
 Students complete a capstone project
  which imitates the engineering and
  design process with a complete
  prototype requirement
Partnerships/Student
          Employment
 AAR                    NC Forestry
 FRC East                Service
 GE Engines             NC Manufacturing *
 Goldsboro Machine *    Petra *
 Kidde Aerospace        Seymour Johnson
 Mountain Air Cargo     Spirit
                         State of NC
Partnerships
               100+ students
                   Design
                   Machine
                   Fabricated
                   Assembled
               3 Programs
                   Mechanical
                   CIM
                   Welding
               Fort Macon
                   Live fire
                   2 in process
                   30K savings
Military History
UNIVERSITY OVERVIEW
Engineering in North Carolina

Dr. Richard Gould, Dept. Head, Mech. & Aero. Engr., NCSU
The University of North Carolina




• North Carolina population ~ 9.4 M (10th most populated state)
• The 16 Univ. campus combined enrollment ~222,000 students,
  ~$3B state appropriated support
• 6 schools offer engineering programs in UNC system (ECU,
  NC A&T, NCSU, UNC-A, UNC-C, WCU)
• 7 schools offer engineering technology programs in UNC
  system (ASU, ECU, ECSU, NC A&T, NCSU, UNC-C, WCU)               51
North Carolina Engineering Programs
                ECU NC A&T NCSU UNC-A                 UNC-C   UNC-CH   W Car
      BS           1             10     19      1       6                1
      MS           1             6      19              4       2
      PhD                        4      14              2       2




                North Carolina Engineering
                  Technology Programs
                 ASU ECU              ECSU   NC A&T   NCSU    UNC-C    W Car
       BS           1            4     2        2       1        3       2
       MS           1            1              1       1        1       1


                                                                               52
Excluding certificate programs
Engineering Degrees Awarded -08-09
                               Engineering degrees awarded - 2008-09
                              Engr   Engr     Engr Engr Engr Total
                              Tech   Tech      BS     MS PhD
                               BS     MS
East Carolina University         121     49       19               189
NC A&T State University                          201   74     15 290
NC State University                            1,038 539 157 1,734
UNC Asheville                                       3                3
UNC Charlotte                   146              237    79    14   476
Western Carolina University       56              10                66
Total                           323      49    1,508 692 186 2,758




                                                                         53
The College of Engineering
            at
   NC State University



                             54
COE Students
 Enrollments Fall 2010
     Undergraduate         5,992
     Graduate              2,489
 Degrees awarded (2010-11)
     Undergraduate           1069
     Graduate-MS 607,PhD 135 742
 9 academic departments, 3 affiliate
  departments (19 BS & MS, 14 PhD
  programs)
 12 distance delivered MS degree programs
 2 distance delivered BSE programs

 Among all U.S. engineering colleges*:
    4th largest undergraduate enrollment
    10th largest graduate enrollment
    7th in number of BS degrees awarded
    11th in number of MS degrees awarded
    22nd in number of PhD degrees awarded
                       * ASEE figures for 2008   55
COE Academic Departments
 Biomedical Engineering (BME)
 Chemical and Biomolecular Engineering (CBE)
 Civil, Construction, and Environmental Engineering (CCEE)
 Computer Science (CSC)
 Electrical and Computer Engineering (ECE)
 Industrial and Systems Engineering (ISE)
 Materials Science and Engineering (MSE)
 Mechanical and Aerospace Engineering (MAE)
 Nuclear Engineering (NE)
         Engineering Departments in Other Colleges
 Biological and Agricultural Engineering (BAE)
 Wood and Paper Science (WPS)
 Textile Engineering (TE)
NCSU Engineering Community
• Provides the human resources
  necessary for NC companies
  – Workforce: BS, MS & PhD graduates
  – R&D, Management, …
  – Distance delivered degrees: BSE-MAE,
    BSE-Mechatronics, 12 MS degree
    programs (AE,CE,ME,ISE,MSE, …)
Partnership Opportunities
• Outstanding laboratories & human
  resources
• Student projects, Co-ops & internships
• Rapid center engineering assistance
• Testing services
• Grants and contracts
• Licensing of technology
• Certificate programs, workshops


                                           58

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North Carolina Community College System

  • 1. Ensuring a Robust and Sustainable Aerospace Workforce Governor’s Aerospace Initiative  Objective: Develop an aerospace industry-ready workforce • Step 1: Document workforce needs/challenges and determine which can be met immediately • Step 2: Respond to aerospace training, workforce, education and curriculum gaps – Prioritize • Step 3: Increase opportunities for students and workers to enter the Aerospace workforce
  • 2. Ensuring a Robust and Sustainable Aerospace Workforce Three pronged approach:  Industry – Cooperative approach to a shared problem  Academia – Majority of survey respondents were looking for entry level people  Government – Develop an attractive business environment
  • 3. Ensuring a Robust and Sustainable Aerospace Workforce Workgroup meeting at 5:30 today at the conference  Handout on workgroup ideas to date  Discussion of your specific issues  Workgroup forum to discuss current needs and concerns  Looking for a few good people who want to get involved!
  • 4. NC Community Colleges • 58 Community Colleges • > 900,000 Students, 1 in every 8 NC • Renewed Focus to Strengthen Technical Education • Information, Engineering, Transportation, Environmental, Energy, Building Technologies • National and Industry Certifications • College of The Albemarle • Craven Community College • Guilford Technical Community College • Lenoir Community College • South Piedmont Community College • Wayne Community College • University System – NC State University 8/31/2011 Hope Opportunity Jobs 4
  • 6. Aviation Systems Technology (AAS Degree)  State-of-the-art training in aircraft maintenance  FAA’s Airframe and Powerplant certifications available  Airframe and Powerplant certifications (A&P) are valuable credentials for job-seekers.  Employment opportunities in commercial, civil and military aviation  Currently serves 75 students with day and evening programs
  • 7. Aviation Systems Technology (AAS Degree)  Aviation Systems Technology students also earn college credit through the Cooperative Work experience (COE) with Fleet Readiness Center East (FRC-E) and Gulfstream Aerospace.  Program is headquartered in the Institute of Aeronautical Technology on the Havelock Campus.
  • 8. Composites-Manufacturing Technology (AAS Degree)  Prepares graduates to work with advanced materials (carbon fiber) used on current and future aircraft  Additional instruction provided in non- destructive inspection (NDI) for both composites and metal.
  • 9. Composites-Manufacturing Technology (AAS Degree)  Primary focus will be on maintenance and repair of aircraft and aircraft parts and manufacturing procedures.  Applicable to V-22 Osprey, F-35 Joint Strike Fighter and other platforms  Approximately 50 students are enrolled in the program.  Composites-Manufacturing Technology program is housed in the Advanced Manufacturing Center on the New Bern Campus.
  • 10. Computer Integrated Machining  Craven Community College offers both the two-year (AAS) degree and/or a diploma option.  Students learn the safe use of hand tools, power machinery and computer numeric controlled (CNC) machines.  Many machining students earn college credit via Cooperative Work experience with FRC-E after obtaining 30 credit hours toward their degrees.  Enrollment averages 50 plus students per semester.
  • 11. Computer Integrated Machining Equipment:  4, Computer numerical control Mills (3 axis)  4, Computer numerical control Lathes (3, 2 axis) (1, 4 axis)  2, Injection Molding Machines  1, Computer numerical EDM Wire  1, Computer numerical EDM Sinker  1, CNC Water Jet  1, CNC Punch Press  1, CNC Brake  1, CNC Router 5 axis  1, CMM  1, 5 axis high speed machining center
  • 12. Partnerships  Collaborative efforts between Craven County Schools, Craven Community College, and FRC-East  Focus on science, technology, engineering, and math  NCSU, BSE and 2+2 Engineering serving 75 students  2+2 Degrees can be in Civil, Mechanical or Aerospace Engineering.  BSE degree supports the Aerospace Industry.  Students can receive BSE degree without leaving Craven County.
  • 13. Continuing Education Title FAA Airframe and Powerplant Mechanic Certification Exam Prep Aviation Sheet Metal Precision Measurement Engine Vibration Root Cause Analysis / Organization Problem Solving Lean Six Sigma – Yellow Belt Lean Six Sigma – Green Belt Lean Six Sigma – Black Belt All courses are offered for Fleet Readiness Center East. The FA A Airframe and Powerplant Mechanic Certification Exam Prep course is also offered for Marine Corps Air Station Cherry Point and MCAS New River.
  • 14. Working to meet regional and community needs New Bern High School Craven Spirit Aerospace Community West Craven College High School Fleet Long Term Training Readiness Aviation Havelock Center East Electrical Engineering High School Electronics Engineering Machining ECU Craven Early Manufacturing Composites NCSU College Mechanical Engineering NCA&T Welding SIU Early College BSE/NCSU 2+2 Engineering East Short Term Training Other Sheet Metal Fabrication Aerospace Airframes and Powerplant Industries Carteret County Prep Courses Schools Soft Skills Precision Measurement Pamlico County Engine Vibration Schools
  • 15. Dr. Richard Pagan Division Chair, Transportation Technologies © 2011
  • 16. Who we are:  GTCC Aviation has 14 full-time faculty  We teach day and evening classes  Two facilities  Equipped to teach:  All aircraft systems & powerplants  Non-destructive testing  Composites  Flight Simulators  Located at the Piedmont Triad International Airport  260 N. Regional Road  Greensboro, NC  336-334-4822
  • 17. What we teach:  Aviation Systems Technology  Airframe & Powerplant (Associate)  Airframe & Powerplant (Certificate)  Airframe (Certificate)  Powerplant (Certificate)  Aviation Career Pilot & Management  Career Pilot (Associate)  Aviation Management (Associate)  Career Pilot (Certificate)
  • 18. What we teach (cont.):  Customized training  Tailored training to meet industry needs  Program offerings are both curriculum and continuing education (con-ed)  Aviation Electronics – Avionics  Approved as curriculum this summer  Newest program  Associate’s degree
  • 19. Aviation Electronics  Installations  Theory  General aviation & transport category  Well equipped & furnished lab spaces
  • 20. Classroom  Radar Road facility  Federal Communications Commission (FCC)  National Center for Aerospace & Transport Technologies (NCATT) certified lead instructor  Two full-time instructors
  • 21. Lab spaces
  • 22. In summary:  GTCC is well equipped with the faculty, resources, and equipment essential for producing highly-trained aviation professionals for today’s aerospace industries.
  • 24. Computer Integrated Machining  More than $2 million dollar invested to create an Advanced Machining Center  Mobile Learning Lab  HAAS State-of-the-art equipped including five axis capability  Reverse engineering with 3D modeling (CATIA , Master Cam, and Vericut) and 3D printing capability  AAS, Diploma, & Certificates awarded  NIMS Certifications available  High School Program with more than 60 students
  • 25. Welding Technology Program Capability to teach exotic metal welding techniques  VORTEX 360 Welding Simulator  Robotics Welding Training Plasma and water-jet cutting capabilities  AAS, Diploma, & Certificates awarded  AWS Affiliated School  Program Chair is AWS Certified Welding Inspector and AWS Certified Instructor  High School Program also located in Greene County
  • 26. Aerospace Manufacturing Readiness  13-week intensive customized training program includes 124 contact hours  120 hours classroom and hands on instruction  4-hour online instructional component  Topics includes Composite Fabrication Methods, Composite Trim and Drill Procedures, Assembly Processes and Operations, Safety, Blueprint Reading, Math and Measuring  CRC Certificate required prior to completion
  • 27. CONTINUING EDUCATION AEROSPACE MANUFACTURING TRAINING  Need for additional pathways  Occupational Extension course created as additional path  96-hour course  Topics include the basics of composite fabrication methods, composite trim and drill procedures, assembly processes and operations, safety, blueprint reading, math and measuring  AMR and OE courses may lead to advance credits in Aerostructure curriculum program
  • 28. Aerostructure Manufacturing and Repair  AAS, Diploma, & Certificates awarded  Prepares individuals to fabricate, manufacture, assemble, repair, inspect, test, and manage the construction of aerostructures in an industrial setting  Emphasis is placed on aerostructure construction techniques, manufacturing processes, composite manufacturing and repair, and Computerized Numerical Control (CNC) machining processes
  • 29. Partnerships  GoldenLEAF Foundation  Spirit Aerosystems  NC Community College System  NC Global Transpark Authority  NC Eastern Region  NC Military Business Center  NC State University  East Carolina University  Eastern Carolina Workforce Development Board  Employment Security Commission  Lenoir, Greene and Jones County School Systems
  • 32. Aerospace Industries 15 Companies in the City of Monroe 2500 jobs ATI ALLVAC CYRIL BATH GOODRICH CORPORATION ORO MANUFACTURING TURBOMECA MANUFACTURING
  • 33. *SUPER ALLOYS (Titanium and Nickel Based) *DESIGN AND BUILD MACHINERY FOR STRETCHFORMING *PRECISION MACHINING AND FABRICATION of AIRCRAFT and AIRCRAFT ENGINE PARTS *MAINTENANCE, REPAIR and OVERHAUL *FABRICATION of LIGHTWEIGHT SEATING for MILITARY AIRCRAFT
  • 34. 2005 SPCC Surveyed local industry to determine their needs. The top two priorities were training for CNC Machine Operators and Industrial Maintenance Technicians. 2007 Awarded our first of four Duke Energy Grants and started a CNC Machine Operator Program in Continuing Education. 2008 The second Duke Energy Grant was awarded and started our Industrial Maintenance Program . 2009 Awarded third Duke Energy Grant adding a 5 axis machining center and lathe with live tooling to the CNC program. 2010 Golden Leaf Foundation awarded SPCC $575,000 to SPCC for Aerospace Manufacturing, bringing in a Flexible Manufacturing System, PLC trainers and avionics repair trainers. 2011 Fourth Duke Energy Grant will provide duplicate equipment to allow more hands-on time for students.
  • 35. Customized Training for Aerospace Manufacturing 800 people enrolled in training designed for aerospace manufacturing companies since 2007 5 area aerospace companies have hired students from one of the two programs in Continuing Education Examples of Training: CNC Machine Operator Industrial Maintenance and Automation Welding Infrared Thermography Programmable Logic Controllers Rigging Fluid Power Industrial Electrical and Motor Controls Six Sigma Green Belt Lean and 5S AS 9100 Excel HVLP Painter Training Failure Modes and Effects Analysis
  • 36. Certificate in Aerospace Manufacturing NC Career Readiness Certificate – Gold Introduction to Aerospace Industry General Aerospace Concepts Nature of Manufacturing Dynamics of Manufacturing Precision Parts Aerospace Manufacturing Practical Applications Key Concepts of Aerospace Manufacturing Documentation, Traceability, Measurement, Inspection Manufacturing Principles Integrated Systems Technology Hands-on Training: Motor Controls, PLC Applications, Fluid Power, AC/DC Power and Electrical Wiring Manufacturing Disciplines
  • 37. Automation Advanced, Systems Approach to Manufacturing Skill Application Integration of Sub-Systems Troubleshooting Diagnostics and System Failure Resolutions
  • 38. Wayne Community College Aerospace Industry Training Programs
  • 39. Aviation Systems Technology  1st FAA Part 147 certified school in NCCCS  AAS Degree and two Certificates  Prep test for A&P  FAA Airframe and Powerplant certifications  Employment opportunities in commercial, general, and military aviation  Courses prepare students for diverse aviation careers  Currently serves 40 students
  • 40. Aviation Systems Technology  State-of-the Art NIDA training lab  Military, Boeing, Rockwell Collins  Airframe structures including sheet metal and composites  6 aircraft & fuselage rotator  Powerplant maintenance including reciprocating, gas turbine, and propeller fundamentals
  • 41. Computer Integrated Machining  AAS Degree, Diploma, and five Certificates  Students learn safe and proper use of hand tools, manual machines and computer numerical control (CNC) machines  Students have the opportunity to work in a machine shop through the co-op program during their training  Currently serves 40 to 60 students directly or indirectly in the program
  • 42. Computer Integrated Machining  3 - Computer Numerical Control (CNC) machining centers, 4 axis  2 - Computer Numerical Control turning centers, (1 - 2 axis) (1 - 4 axis)  1 - Coordinate Measurement Machine (CMM)  1 - Rapid prototype machine  Various manual mills, lathes and surface grinders
  • 43. Welding Technology  Offers Diploma and 3 Certificates  Students learn Gas, Stick, MIG and TIG welding  Sheet metal, shear, brake, etc  Serves 60 to 80 students directly or indirectly in the program
  • 44. Welding Technology  4 - MIG welders  2 - TIG welders  20 - Stick welders  3 - Plasma  1 - Track torch  Programmable back stop shear  Break  Band saw  Pipe benders  Sheet roll machine
  • 45. Mechanical Engineering Technology  Serves 30-50 full and part-time students  AAS Degree, Diploma, as well as 2 Certificates  Curriculum focuses on mechanical design, 2-D and 3-D, design processes, sheet metal design, product design, and statics/strength of materials  Programs offers terminal track with employment as well as 2 + 2 university track in Industrial/Engineering Technology
  • 46. Mechanical Engineering Technology  Design focus  Hands-on experience with 3-D parametric modeling packages such as SolidWorks and Autodesk Inventor  Students utilize CNC mill and lathe for part production  Students receive experience operating and maintaining a rapid prototype machine  Students complete a capstone project which imitates the engineering and design process with a complete prototype requirement
  • 47. Partnerships/Student Employment  AAR  NC Forestry  FRC East Service  GE Engines  NC Manufacturing *  Goldsboro Machine *  Petra *  Kidde Aerospace  Seymour Johnson  Mountain Air Cargo  Spirit  State of NC
  • 48. Partnerships 100+ students Design Machine Fabricated Assembled 3 Programs Mechanical CIM Welding Fort Macon Live fire 2 in process 30K savings
  • 50. UNIVERSITY OVERVIEW Engineering in North Carolina Dr. Richard Gould, Dept. Head, Mech. & Aero. Engr., NCSU
  • 51. The University of North Carolina • North Carolina population ~ 9.4 M (10th most populated state) • The 16 Univ. campus combined enrollment ~222,000 students, ~$3B state appropriated support • 6 schools offer engineering programs in UNC system (ECU, NC A&T, NCSU, UNC-A, UNC-C, WCU) • 7 schools offer engineering technology programs in UNC system (ASU, ECU, ECSU, NC A&T, NCSU, UNC-C, WCU) 51
  • 52. North Carolina Engineering Programs ECU NC A&T NCSU UNC-A UNC-C UNC-CH W Car BS 1 10 19 1 6 1 MS 1 6 19 4 2 PhD 4 14 2 2 North Carolina Engineering Technology Programs ASU ECU ECSU NC A&T NCSU UNC-C W Car BS 1 4 2 2 1 3 2 MS 1 1 1 1 1 1 52 Excluding certificate programs
  • 53. Engineering Degrees Awarded -08-09 Engineering degrees awarded - 2008-09 Engr Engr Engr Engr Engr Total Tech Tech BS MS PhD BS MS East Carolina University 121 49 19 189 NC A&T State University 201 74 15 290 NC State University 1,038 539 157 1,734 UNC Asheville 3 3 UNC Charlotte 146 237 79 14 476 Western Carolina University 56 10 66 Total 323 49 1,508 692 186 2,758 53
  • 54. The College of Engineering at NC State University 54
  • 55. COE Students  Enrollments Fall 2010 Undergraduate 5,992 Graduate 2,489  Degrees awarded (2010-11) Undergraduate 1069 Graduate-MS 607,PhD 135 742  9 academic departments, 3 affiliate departments (19 BS & MS, 14 PhD programs)  12 distance delivered MS degree programs  2 distance delivered BSE programs  Among all U.S. engineering colleges*:  4th largest undergraduate enrollment  10th largest graduate enrollment  7th in number of BS degrees awarded  11th in number of MS degrees awarded  22nd in number of PhD degrees awarded * ASEE figures for 2008 55
  • 56. COE Academic Departments  Biomedical Engineering (BME)  Chemical and Biomolecular Engineering (CBE)  Civil, Construction, and Environmental Engineering (CCEE)  Computer Science (CSC)  Electrical and Computer Engineering (ECE)  Industrial and Systems Engineering (ISE)  Materials Science and Engineering (MSE)  Mechanical and Aerospace Engineering (MAE)  Nuclear Engineering (NE) Engineering Departments in Other Colleges  Biological and Agricultural Engineering (BAE)  Wood and Paper Science (WPS)  Textile Engineering (TE)
  • 57. NCSU Engineering Community • Provides the human resources necessary for NC companies – Workforce: BS, MS & PhD graduates – R&D, Management, … – Distance delivered degrees: BSE-MAE, BSE-Mechatronics, 12 MS degree programs (AE,CE,ME,ISE,MSE, …)
  • 58. Partnership Opportunities • Outstanding laboratories & human resources • Student projects, Co-ops & internships • Rapid center engineering assistance • Testing services • Grants and contracts • Licensing of technology • Certificate programs, workshops 58