Chlor Alkali /Chemical Plant - Under Construction, executed by global EPC company Nuberg in Abu Dhabi, UAE. Built on behalf of Al Ghaith Industries, the Chlor Alkali Plant will be located at Mussafah Industrial City of Abu Dhabi 1 (ICAD 1). The project is on Engineering Procurement, Construction (EPC) – Lump Sump Turn Key (LSTK) basis. Main product of the plant is Caustic Soda and by products are Hydrochloric Acid, Sodium Hypochlorite and Calcium Chloride. In terms of plant technology and process, Membrane Cell Technology based on Asahi Kesei Chemical Corporation, Japan and
Caustic Flaking Technology, Switzerland will be used. Fabrication will be done from Nuberg’s state-of-the-art fabrication facility in Gujarat, India. The facility has ISO, ASME, U Stamp and IBR etc. accreditation. The plant is a big step by Al Ghaith Industries to help build UAE's non oil dependent industry.
2. Chlor Alkali Chemical Plant in Abu Dhabi
Nuberg Engineering has been awarded USD 15 million Chlor Alkali / Caustic Soda Chemical EPC Project
by Al Ghaith Industries in Abu Dhabi. The turnkey project is for doubling Al Ghaith’s Caustic Soda
Chemical Plant production capacity from 140 TPD to 280 TPD. India based Nuberg has been chosen as
the EPC Contractor for the Chemical Plant project in Abu Dhabi. Nuberg Engineering is already in
process of commissioning first phase of the Greenfield Caustic Soda EPC Project with capacity of 140
TPD. The Chemical Plant shall produce products like Caustic Soda, Hydrochloric Acid, Sodium
Hypochlorite and Calcium Chloride to cater to the local and regional oil and gas industry in the Middle
East.
Al Ghaith Industries, Abu Dhabi, UAE
Al Ghaith Group is one of the most diversified business houses in the United Arab Emirates (UAE)
with its pivotal interests lying in oil field supply and services. Al Ghaith is a thriving multi faceted
diverse company with operations in widely differing fields. The group is a well known name in the oil
& gas industry in the Gulf region and has been associated with major industrial projects in Abu Dhabi.
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3. Al Ghaith Chlor Alkali Plant - Project Details
PROJECT Chlor Alkali Plant – EPC / LSTK Project
CLIENT
Al Ghaith Industries, Mussafah Industrial City of Abu Dhabi 1 (ICAD 1), Abu
Dhabi, UAE.
COMMISSION STATUS Commissioned in 2015
CHLOR ALKALI PRODUCTS
• Liquid Caustic Soda
• Hydrochloric Acid
• Caustic Soda Flakes
• Liquid Chlorine
• Sodium Hypochlorite
EPC CONTRACTOR Nuberg Engineering Limited
CHLOR ALKALI PROCESS
TECHNOLOGY
• Chlor Alkali Electrolysis Process, Membrane Cell Technology, Asahi Kasei
Chemical Corporation (AKCC), Japan.
• Caustic Soda Flaking Technology, Bertrams, Switzerland.
NATURE OF PROJECT
Engineering Procurement Construction (EPC) – Lump Sump Turnkey (LSTK)
Project.
HEAVY FABRICATION
Heavy fabrication for process equipment for chemical plant is done
from Nuberg’s state-of-the-art fabrication facility in Gujarat, India. The
115000 sqm facility has ISO, ASME, U Stamp and IBR etc.
accreditation.
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4. Al Ghaith Chlor Alkali Plant – Scope of Work
ENGINEERING
Process Design & Technology
Basic & Detail Engineering
* Civil & Structural
* Static Equipment
* Electrical & Instrumentation Piping
CONSTRUCTION
Construction Project Management
Installation & Erection of Equipment, Piping and
Systems
Mechanical, Instrumentation and Electrical work
Site Inspection & Safety Enforcement
Commissioning
PROCUREMENT & FABRICATION
Vendor Development & Qualification
Cost Estimation & Purchase
Supplier Capability Assessments
Quality Inspection & Surveillance
Fabrication of Heavy Process Equipment, Pressure
Vessels, Heat Exchangers, Boilers, Columns & Towers,
Tanks etc.
PROJECT MANAGEMENT
Technical & Commercial Documentation
Site Survey & Project Schedule
Engineering Drawing Approval
Vendor Screening and Qualification
Material Management & Dispatch
Erection and Commissioning
Training and Hand Holding
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5. Aerial View of Under Construction Chlor
Alkali Chemical Plant in Abu Dhabi, UAE
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6. Aerial View of Under Construction Chlor
Alkali Chemical Plant in Abu Dhabi
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16. Brine Saturation & Filter
Press Building
Brine Tanks
Structural Material at Site
Brine Clarifier
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17. Fire Water Tank Foundation
HCL & Caustic Soda
Storage Tanks
Process Tank Foundation
Civil Construction Work
in Brine Area
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18. Brine Reactor System
Caustic Soda Electrolysis
Control Room
Brine Clarifier Rake
Pipe Rack
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19. NUBERG – EPC / LSTK CONTRACTOR
Chlor-alkali technology is one of the company's pivotal technologies. Through more
than a decade of engineering design and construction of chlor-alkali projects the
company has cultivated a group of outstanding experts and engineers of chlor-
alkali technology. With our own proprietary engineering and technologies we are
reckoned as one of the main force of chlor-alkali technology engineering, design
and construction thereby enjoying a high reputation in the domestic and overseas
chlor-alkali industry.
Nuberg continuously improves and develops the technology and form our own
proprietary technology, in particular, successfully applied several proprietary
technologies in multiple projects, creating the largest design capacity of single line
of domestic caustic soda project.
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20. NUBERG – Company Profile
Nuberg Engineering is a global EPC (Engineering, Procurement & Construction) and Project Management
company. We are reckoned as trusted turnkey project contractor for Chemical Plants, Hydrogen Generator
Gas Plants in strategic collaboration with PERIC and PSA Nitrogen Gas Plants in technical association with
Carbotech GmbH. As a leading EPC contractor for chemical and specialty chemical plants, Nuberg has set
up more than 40 chemical plants from scratch in over 30 countries so far, on EPC basis.
As one of the fastest growing EPC companies in Chlor Alkali / Caustic Soda, Hydrogen Peroxide, Sulfuric
Acid and Calcium Chloride, we serve across Chemical Process Plants & Fertilizer Plants, Hydrocarbons (Oil
& Gas) Plants, Steel Plants and Nuclear & Defence Plants. With state-of-the-art heavy fabrication facility in
Gujarat in India and R&D center in Sweden, Nuberg firmly believes in following stringent global
engineering and project management standards. We take pride in serving our esteemed customers across
Middle East, Latin America, Africa, Asia, America and Europe including countries like USA, Oman, Canada,
Abu Dhabi, Saudi Arabia, Qatar, Algeria, Ethiopia, Paraguay, Egypt, Australia, Turkey and Bangladesh.
We have specialized heavy fabrication facility for manufacturing of process equipment for chemical plants.
Nuberg's state-of-the-art heavy fabrication facility for chemical plants is located in Gujarat, India. The
fabrication facility is very well certified with ISO, ASME, U Stamp and IBR etc. accreditation and is spread
across an area of 115000 square meter. Having in house fabrication capability helps us to deliver our EPC
projects with better quality and in timely manner.
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