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GMP Intent & Cases
(Part 1/4)
Training Session by
OR Centre for Quality Sciences
Obaid Ali & Roohi B. Obaid
Good Manufacturing Practices (GMP) of the 21st Century
04 April 2021, Hotel Marriott Karachi
Welcome
Training on
GMP of the 21st Century
04 April 2021, Hotel Marriott Karachi
It reflects the views and
understanding of presenter &
may not be construed to
represent the views or
policies of organization or
association to which speaker
has ties
Documents of US-FDA,
Review Scientific Articles
are used to construct
presentation
Disclaimer Reference
Drug …. Contamination …. Mix up
Batch J – 093
Series of deaths
• Some employee had not been properly trained
• Records were not adequately secured
• Established testing procedures were not being
followed
• Measures intended to prevent contamination or
mix up was found to be deficient
April 2020
• Astra Zeneca ingredients
• Spoiled enough raw vaccine up to 15 million
doses
April 2021
Recently mix up/contaminated
?
What is assumed
What is expected
Let’s see ….
Safe, efficacious & have correct identity
Assume …
…. Drugs are
Deliver the same performance as claimed
Assume …
…. Drugs will
Perform consistently over shelf life
Assume …
…. Drugs will
Made in a manner that ensure quality
Assume …
…. Drugs are
be available when needed
Assume …
…. Drugs will
You have a batch of one drug. Samples of drug from the
same batch are picked for testing. It qualifies all attributes
upon testing. Testing was done by third party.
Can the same be safely used?
Yes
No
Lets challenge the thinking process
Use Reason
If you weigh and add correct
quantity of material
Do you think testing for
assay is required?
Dextrose solution
Use Reason
If you weigh and add correct
quantity of material
Do you think testing for
assay is required?
Lets share thoughts
Testing is sufficient
Testing is not sufficient
For
Quality
Lets share thoughts
Testing is sufficient
Testing is not sufficient
For
Quality
Lets share thoughts
Testing is sufficient
Testing is not sufficient
For
Quality
The drug which is tested, is not
given to patient
&
the drug which is given to patient
is not tested
Please
Remember
The drug which is tested, is not
given to patient
&
the drug which is given to patient
is not tested
Please
Remember
Sterile Product
Destructive Testing
?
Intent of GMP Regulation
Let’s see ….
Consistency
Contamination
Mix-Up
Consistency
Epileptic, cardiac,
Antibiotic MIC, asthma, streptokinase,
dobutamine….
Contamination Penicillin, Cytotoxic, Microbial ….
Mix-Up Strength, batch, product, process …
What is GMP?
It is a set of
Regulatory Methodology
to inspect manufacturing practices of
the drugs
What GMP Does?
What GMP Does?
Protects
Integrity & Quality
of manufactured product intended for
human use
What GMP Does?
Ensures that products are consistently
produced & controlled
GMP Provides
GMP Provides
Documentation
Traceability
Trust
Predictability
GMP Assures
GMP Assures
Identity, quality & strength of drugs
Correct procedures are followed
Timely documented
Reviewed before release
Quality cannot be observed by every one and/or by naked eye
Quality cannot be tested in a laboratory but has to be built in to the product
We know
We know
If a drug is manufactured in GMP
environment & qualifies all tests, is it
sufficient for quality or something
remains?
Surveillance
Complaints
Recalls
Vigilance
Pure
Consistent
Zero Mix
Up
DRUG
1 2 3
Batch after Batch
Within Batch
Time after Time
GMP Elements
Premises Equipment Personnel Materials
Documentation
Qualification &
Validation
Etc.
GMP Systems
Quality
System
Production
System
Lab
Control
System
Facilities &
Equipment
System
Materials
System
Packaging
&
Labeling
System
GMP System Indicators & Attributes
Complaints Recall
Investigations
& CAPA
Internal
Audits
Reviews
Change
Management
Supplier
Qualification
Risk
Management
Deviations
Master
Maintenance
Plan
Master
Validation
Plan
Master
Training Plan
Calibration
GMP System Indicators & Attributes
Complaints Recall
Investigations
& CAPA
Internal
Audits
Reviews
Change
Management
Supplier
Qualification
Risk
Management
Deviations
Master
Maintenance
Plan
Master
Validation
Plan
Master
Training Plan
Calibration
Quality Safety Efficacy Identity Purity Strength
Good Manufacturing Practices (GMP)
of the 21st Century
To transform pharmaceutical manufacturing
we have to identify inherent misconceptions and
improve ability to understand science
Thanks

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