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INDUSTRIAL INTERNSHIP
THE CREST, DLF 5 ,GURUGRAM,HARYANA
Presented By: PARAS TANEJA - 14BCL0155
Under the guidance of Dr. V. Sairam
1
ACKNOWLEDGEMENT
• I would like to express my deepest gratitude to all those who provided me the possibility
to complete this training. A special gratitude I would like give it to our university for
providing me the platform to do my training and learn something to excel. Specially my
internship guide Dr. V SAIRAM who helped me throughout my internship.
• Furthermore I would also like to acknowledge with much appreciation the crucial role of
the staff of DLF Ltd,L&T,MACE and other involved companies who gave the permission
to use all required equipment and the necessary materials to complete the training.
Special thanks go to my site engineer Mr PREET BHATT who helped me throughout my
training and told me about each and every minute things of the site, who have invested his
full effort in guiding me in throughout my training. I have to appreciate the guidance
given by other supervisor as well.
• I would like to thank each and every one who helped me throughout my training
2
DLF Home Developers Ltd.
• The company is headed by Kushal Pal Singh. K.P Singh, according to the
Forbes listing of richest billionaires in 2009, was the 98th richest man in
the world and the world’s richest property developer.
• It was founded by Chaudhary Raghvendra Singh in 1946 and is New
Delhi,India based .
• DLF developed residential colonies in Delhi such as Shivaji Park (their
first development), Rajouri Garden, Krishna Nagar, South
Extension,Greater Kailash, Kailash Colony, and Hauz Khas.
• DLF builds residential, office, and retail properties.
3
• In the mid-1970s, the company started developing their DLF City
project at Gurgaon. Its plans include hotels, infrastructure and special
economic zones-related development projects.
• DLF has about 25 million sq ft of leased office space spread across
Gurgaon, Hyderabad, Kolkata, Chandigarh and Chennai, which
generates a rental of about Rs 1,950 crore every year and supports Rs
45,000 crore of the company’s debt.
4
PROJECT DETAILS
• PROJECT - THE CREST, Park Drive, DLF 5, GURGAON
• OWNER – DLF LIMITED,3RD FLOOR, SHOPPING MALL,ARJUN MARG
PHASE-I, GURGAON, HARYANA
• CONTRACTOR - L&T CONSTRUCTION
• PROJECT MANAGER – MACE PROJECT & COST MANAGEMENT PVT.
LTD.
• PRINCIPAL CONSULTANT-ARCHITECT HAFEEZ CONTRACTOR
• STRUCTURAL CONSULTANT- MANISH CONSULTANTS
• MEPF & TRAFFIC CONSULTANT + STRUCTURAL PEER REVIEW-
WSP CONSULTANTS INDIA LTD.
• LANDSCAPE CONSULTANTS – GCH
• QUANTITY SURVEYOR- LANGDON &SEAH CONSULTING INDIA PVT.
LTD.
5
PROJECT SPECIFICATIONS
• No. of Apartments – 765 (3&4 BHK)
• PLOT AREA – 8.82 Acres
• Total height of tower above ground level -130.2 m ( G + 38)
• Total height of tower above ground level -93.585m ( G + 27)
• Floor to Floor height-3.2 m
• Basement 1- 4.9 m
• Basement 2,3,4- 3.3 m
6
AMENITIES PROVIDED IN CREST:
• 100% Power Backup
• Rain Water harvesting Plant
• Children’s play area
• Gymnasium
• Swimming pool
• Club house
• VRV central air-conditioning
• Wooden flooring in master bedroom
• Exquisitely landscaped gardens interspersed with water bodies, statues and
children's play areas.
• Grand entrance hall and well decorated corridors on all lift lobbies.
• Modern fire fighting system.
• 4 level basement
7
Club house features include:
• Swimming pool.
• Fully equipped, modern gymnasium.
• Tennis & Badminton courts.
• Multipurpose hall.
• Children's play area.
• Billiards room.
• Yoga, Meditation and Aerobics centre.
8
9
MASTER PLAN OF THE SITE
10
CONSTRUCTION SITE
11
 Lump sum Contract
• A lump sum contract is normally used in the construction industry to reduce design and contract
administration costs. It is called a Lump Sum because the contractor is required to submit a total and
global price instead of bidding on individual items. A lump sum contract is the most recognized
agreement form on simple and small projects, for example, projects with a well-defined scope or
construction projects where the risk of different site conditions is minimal.
 Design and build contract
• Design-build is a method of project delivery in which one entity - the design-build team - works
under a single contract with the project owner to provide design and construction services. One
entity, one contract, one unified flow of work from initial concept through completion. Design-build
is also known as design/construct and single-source responsibility.
 Item rate contract
• These contracts are also known as unit-price contracts or schedule contracts. For item rate contracts,
contractors are required to quote rates for individual items of work on the basis of a schedule of
quantities furnished by the customer. The contractor bears almost no risk in these contracts, except
escalation in the rates of items quoted by the contractor, as it is paid according to the actual amount
of work on the basis of the per-unit price quoted.
CONTRACTS
12
CONSTRUCTION SCHEDULE
13
14
WORK PROCESS OF CONTRACTOR
15
BLOCKWORK FOR PARTITION WALLS &
NON LOAD BEARING WALLS:-
16
STATISTICAL ANALYSIS OF DIFFERENT
GRADES OF CONCRETE IN QA LAB
17
18
PILE FOUNDATION
Chipping of the extra pile that is above the cut off levelPILE BORING
19
Bar-Bending Schedule
Bar-bending-schedule is the schedule of reinforcement bars prepared in advance before
cutting and bending of rebars. This schedule contains all details of size, shape and
dimension of rebars to be cut.
20
• Lap length
• Lap length is the length overlap of bars tied to extend the
reinforcement length.. Lap length about 50 times the diameter of the
bar is considered safe. Laps of neighboring bar lengths should be
staggered and should not be provided at one level/line. At one cross
section, a maximum of 50% bars should be lapped. In case, required
lap length is not available at junction because of space and other
constraints, bars can be joined with couplers or welded .
• Anchorage Length
• This is the additional length of steel of one structure required to be
inserted in other at the junction. For example, main bars of beam in
column at beam column junction, column bars in footing etc.
21
Cover blocks:-
*Cover blocks are placed to prevent the steel rods from touching
the shuttering plates and there by providing a minimum cover and
fix the reinforcements as per the design drawings. Sometimes it is
commonly seen that the cover gets misplaced during the
concreting activity. To prevent this, tying of cover with steel bars
using thin steel wires called binding wires is recommended.
Covers should be made of cement sand mortar (1:3). Ideally,
cover should have strength similar to the surrounding concrete,
with the least perimeter so that chances of water to penetrate
through periphery will be minimized. Provision of minimum
covers as per the Indian standards for durability of the whole
structure should be ensured.
*However, cover indicates thickness of the cover block.
Normally, cubical cover blocks are used. As a thumb rule,
minimum cover of 2” in footings, 1.5” in columns and 1” for
other structures may be ensured.
Structural
element
Cover to
reinforcement (mm)
Footings 40
Columns 40
Slabs 15
Beams 25
Retaining wall 25 for earth face20 for
other face
22
STRIPPING TIME
Structural Component Age
Footings 1 day
Sides of beams, columns, lintels, wall 2 days
Underside of beams spanning less than 6m 14 days
Underside of beams spanning over 6m 21 days
Underside of slabs spanning less than 4m 7 days
Underside of slabs spanning more than 4m 14 days
Flat slab bottom 21days
23
Club House Construction
Column Reinforcement
Retaining Wall
Reinforcement
Workers laying slab reinforcement
network
24
SAFETY
The company has observed various safety norms as per ISO standards
and medical kits are available at the site. Various safety measures have
been taken as shown below
25
It was a wonderful learning experience at DLF LIMTED
site in Gurugram. I gained a lot of insight regarding
almost every aspect of site. I was given exposure in
almost all the departments at the site . All the
employees were forthcoming in sharing their experiences .
I am thankful to all the employees of MACE , L&T, DLF
and other involved companies in the project. I hope this
experience will surely help me in shaping my career.
CONCLUSION:-
26
27

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Internship review

  • 1. INDUSTRIAL INTERNSHIP THE CREST, DLF 5 ,GURUGRAM,HARYANA Presented By: PARAS TANEJA - 14BCL0155 Under the guidance of Dr. V. Sairam 1
  • 2. ACKNOWLEDGEMENT • I would like to express my deepest gratitude to all those who provided me the possibility to complete this training. A special gratitude I would like give it to our university for providing me the platform to do my training and learn something to excel. Specially my internship guide Dr. V SAIRAM who helped me throughout my internship. • Furthermore I would also like to acknowledge with much appreciation the crucial role of the staff of DLF Ltd,L&T,MACE and other involved companies who gave the permission to use all required equipment and the necessary materials to complete the training. Special thanks go to my site engineer Mr PREET BHATT who helped me throughout my training and told me about each and every minute things of the site, who have invested his full effort in guiding me in throughout my training. I have to appreciate the guidance given by other supervisor as well. • I would like to thank each and every one who helped me throughout my training 2
  • 3. DLF Home Developers Ltd. • The company is headed by Kushal Pal Singh. K.P Singh, according to the Forbes listing of richest billionaires in 2009, was the 98th richest man in the world and the world’s richest property developer. • It was founded by Chaudhary Raghvendra Singh in 1946 and is New Delhi,India based . • DLF developed residential colonies in Delhi such as Shivaji Park (their first development), Rajouri Garden, Krishna Nagar, South Extension,Greater Kailash, Kailash Colony, and Hauz Khas. • DLF builds residential, office, and retail properties. 3
  • 4. • In the mid-1970s, the company started developing their DLF City project at Gurgaon. Its plans include hotels, infrastructure and special economic zones-related development projects. • DLF has about 25 million sq ft of leased office space spread across Gurgaon, Hyderabad, Kolkata, Chandigarh and Chennai, which generates a rental of about Rs 1,950 crore every year and supports Rs 45,000 crore of the company’s debt. 4
  • 5. PROJECT DETAILS • PROJECT - THE CREST, Park Drive, DLF 5, GURGAON • OWNER – DLF LIMITED,3RD FLOOR, SHOPPING MALL,ARJUN MARG PHASE-I, GURGAON, HARYANA • CONTRACTOR - L&T CONSTRUCTION • PROJECT MANAGER – MACE PROJECT & COST MANAGEMENT PVT. LTD. • PRINCIPAL CONSULTANT-ARCHITECT HAFEEZ CONTRACTOR • STRUCTURAL CONSULTANT- MANISH CONSULTANTS • MEPF & TRAFFIC CONSULTANT + STRUCTURAL PEER REVIEW- WSP CONSULTANTS INDIA LTD. • LANDSCAPE CONSULTANTS – GCH • QUANTITY SURVEYOR- LANGDON &SEAH CONSULTING INDIA PVT. LTD. 5
  • 6. PROJECT SPECIFICATIONS • No. of Apartments – 765 (3&4 BHK) • PLOT AREA – 8.82 Acres • Total height of tower above ground level -130.2 m ( G + 38) • Total height of tower above ground level -93.585m ( G + 27) • Floor to Floor height-3.2 m • Basement 1- 4.9 m • Basement 2,3,4- 3.3 m 6
  • 7. AMENITIES PROVIDED IN CREST: • 100% Power Backup • Rain Water harvesting Plant • Children’s play area • Gymnasium • Swimming pool • Club house • VRV central air-conditioning • Wooden flooring in master bedroom • Exquisitely landscaped gardens interspersed with water bodies, statues and children's play areas. • Grand entrance hall and well decorated corridors on all lift lobbies. • Modern fire fighting system. • 4 level basement 7
  • 8. Club house features include: • Swimming pool. • Fully equipped, modern gymnasium. • Tennis & Badminton courts. • Multipurpose hall. • Children's play area. • Billiards room. • Yoga, Meditation and Aerobics centre. 8
  • 9. 9
  • 10. MASTER PLAN OF THE SITE 10
  • 12.  Lump sum Contract • A lump sum contract is normally used in the construction industry to reduce design and contract administration costs. It is called a Lump Sum because the contractor is required to submit a total and global price instead of bidding on individual items. A lump sum contract is the most recognized agreement form on simple and small projects, for example, projects with a well-defined scope or construction projects where the risk of different site conditions is minimal.  Design and build contract • Design-build is a method of project delivery in which one entity - the design-build team - works under a single contract with the project owner to provide design and construction services. One entity, one contract, one unified flow of work from initial concept through completion. Design-build is also known as design/construct and single-source responsibility.  Item rate contract • These contracts are also known as unit-price contracts or schedule contracts. For item rate contracts, contractors are required to quote rates for individual items of work on the basis of a schedule of quantities furnished by the customer. The contractor bears almost no risk in these contracts, except escalation in the rates of items quoted by the contractor, as it is paid according to the actual amount of work on the basis of the per-unit price quoted. CONTRACTS 12
  • 14. 14
  • 15. WORK PROCESS OF CONTRACTOR 15
  • 16. BLOCKWORK FOR PARTITION WALLS & NON LOAD BEARING WALLS:- 16
  • 17. STATISTICAL ANALYSIS OF DIFFERENT GRADES OF CONCRETE IN QA LAB 17
  • 18. 18
  • 19. PILE FOUNDATION Chipping of the extra pile that is above the cut off levelPILE BORING 19
  • 20. Bar-Bending Schedule Bar-bending-schedule is the schedule of reinforcement bars prepared in advance before cutting and bending of rebars. This schedule contains all details of size, shape and dimension of rebars to be cut. 20
  • 21. • Lap length • Lap length is the length overlap of bars tied to extend the reinforcement length.. Lap length about 50 times the diameter of the bar is considered safe. Laps of neighboring bar lengths should be staggered and should not be provided at one level/line. At one cross section, a maximum of 50% bars should be lapped. In case, required lap length is not available at junction because of space and other constraints, bars can be joined with couplers or welded . • Anchorage Length • This is the additional length of steel of one structure required to be inserted in other at the junction. For example, main bars of beam in column at beam column junction, column bars in footing etc. 21
  • 22. Cover blocks:- *Cover blocks are placed to prevent the steel rods from touching the shuttering plates and there by providing a minimum cover and fix the reinforcements as per the design drawings. Sometimes it is commonly seen that the cover gets misplaced during the concreting activity. To prevent this, tying of cover with steel bars using thin steel wires called binding wires is recommended. Covers should be made of cement sand mortar (1:3). Ideally, cover should have strength similar to the surrounding concrete, with the least perimeter so that chances of water to penetrate through periphery will be minimized. Provision of minimum covers as per the Indian standards for durability of the whole structure should be ensured. *However, cover indicates thickness of the cover block. Normally, cubical cover blocks are used. As a thumb rule, minimum cover of 2” in footings, 1.5” in columns and 1” for other structures may be ensured. Structural element Cover to reinforcement (mm) Footings 40 Columns 40 Slabs 15 Beams 25 Retaining wall 25 for earth face20 for other face 22
  • 23. STRIPPING TIME Structural Component Age Footings 1 day Sides of beams, columns, lintels, wall 2 days Underside of beams spanning less than 6m 14 days Underside of beams spanning over 6m 21 days Underside of slabs spanning less than 4m 7 days Underside of slabs spanning more than 4m 14 days Flat slab bottom 21days 23
  • 24. Club House Construction Column Reinforcement Retaining Wall Reinforcement Workers laying slab reinforcement network 24
  • 25. SAFETY The company has observed various safety norms as per ISO standards and medical kits are available at the site. Various safety measures have been taken as shown below 25
  • 26. It was a wonderful learning experience at DLF LIMTED site in Gurugram. I gained a lot of insight regarding almost every aspect of site. I was given exposure in almost all the departments at the site . All the employees were forthcoming in sharing their experiences . I am thankful to all the employees of MACE , L&T, DLF and other involved companies in the project. I hope this experience will surely help me in shaping my career. CONCLUSION:- 26
  • 27. 27