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DESIGN OF DC-DC CONVERTER FOR
SMPS WITH MULTIPLE ISOLATED
OUTPUTS
PRAJWAL RAJ M B
Content
1. SMPS
2. DC-DC Converter Topologies
3. SEPIC Converter, Operation and simulation
results
4. Flyback Converter, Operation and Simulation
results
5. Forward Converter , Operation and Simulation
results
6. Closed Loop circuit for the SEPIC Converter, PI
controller and Simulation results.
7. Conclusion.
SMPS
What is SMPS?
• An electrical power supply that incorporates a
switching regulator to convert electrical power
efficiently.
• Voltage regulation is achieved by varying the ratio
of on-to-off time
• The SMPS has dc-to-dc switching converter for
conversion from unregulated dc input to
regulated dc output voltage.
• Typical frequency range of SMPS is from 50 kHz
to several MHz.
Switched-mode power supply
• The input supply drawn from ac mains is first
rectified to get a unregulated dc voltage.
• The unregulated dc voltage then fed to a high
frequency dc- to dc converter.
• Most of the dc-dc converters used in SMPS
circuits have high frequency transformer for
voltage scaling & isolation.
• Output voltage is again filtered at the
secondary side.
Advantages of SMPS
• Lower weight
• Smaller size
• Higher efficiency
• Reduced costs
• Lower power dissipation
• Provide isolation between multiple outputs.
Disadvantages of SMPS
• Greater circuit complexity.
Applications of SMPS
• Personal computers
• Space stations
• Electric vehicles
• Mobile battery chargers
• Security Systems (Closed circuit cameras) etc
DC-DC CONVERTER TOPOLOGIES
• SEPIC Converter
• Flyback Converter
• Forward Converter
Objective :
• To design multiple isolated outputs.
• The output voltages is designed for 12V, 5V
and 3.3V for an input voltage of the order of
200-400V input supply.
• The simulation of the circuits is done in
Matlab.
1. SEPIC CONVERTER
Operation of SEPIC Converter
Two modes of operation
• Mode1: when ‘Sw’ is ON
• Mode2 :when Sw is off
Parameters
Input voltage 357.8V
Output voltage V1=12V, V2=3.3V, V3=5V
Inductor L1=12mH
Capacitors C1=40nf, C01=150mf, C02=40mf,
C03=100mf
Duty cycle 50%
Switching frequency 61923.381Hz
Simulation Results
• Input Voltage :357.8V
• 12V output
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
-400
-300
-200
-100
0
100
200
300
400
Time(s)
V(in)
0 1 2 3 4 5 6 7 8 9 10
0
2
4
6
8
10
12
14
Time(s)
V1(V)
• 5V output
• 3.3V output
0 1 2 3 4 5 6 7 8 9 10
0
1
2
3
4
5
6
Time(s)
Voltage(v3)V
0 1 2 3 4 5 6 7 8 9 10
0
1
2
3
4
Time(s)
V(2)V
Flyback Converter
Operation of Flyback Converter
Two modes of operation
• Mode1: when ‘Sw’ is ON
• Mode2: when ‘Sw’ is off
Parameters for Flyback Converter
Input voltage 357.8V
Output voltages V1=12V, V2=5V and V3=3.3V
Inductor Lm=15mH
Capacitor C01=150mf, C02=100mf, C03=50mf
Duty cycle 50%
Switching frequency 50kHz
Simulation Results
• Input Voltage :357.8V
• 12V output
0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 2
x 10
5
0
2
4
6
8
10
12
14
Time(s)
V1(V)
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
-400
-300
-200
-100
0
100
200
300
400
Time(s)
V(in)
• 5V output
• 3.3V output
0 1 2 3 4 5 6 7 8 9 10
0
1
2
3
4
5
6
Time(s)
V(2)
0 1 2 3 4 5 6 7 8 9 10
0
1
2
3
4
5
Time(s)
V(3)V
Forward Converter
Operation of the Forward Convereter
Two modes of operation:
• When switch ‘sw’ is on
• When switch ’sw’ is off
Parameters for the forward Converter
Input Voltage 200V
Output Voltage V1=12V, V2=3.3V
Inductance L1=8.5µH, L2=19.2mH
Capacitance C1=385mf, C2=120mf
Switching Frequency 100kHz
Duty ratio 50%
Simulation Results
• Input voltage:200V
• Output Voltage: 3.3V
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
-200
-150
-100
-50
0
50
100
150
200
Time(s)
Vin(V)
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5
0
0.5
1
1.5
2
2.5
3
3.5
Time(s)
V1(V)
• 12V output:
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5
0
2
4
6
8
10
12
14
Time(s)
V2(V)
Closed Loop Circuit for SEPIC
Converter Using PI Controller
• The Kp and Ki values selected for PI Controller
Kp Ki
PI Controller 0.4 2
PI Controller 1 0.2 5
PI Controller 2 0.1 8
Simulation Results
• Input voltage:357.8
• 12V output
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5
0
2
4
6
8
10
12
14
Time(S)
V1(V)
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
-400
-300
-200
-100
0
100
200
300
400
Time(s)
V(in)
• 5V output
• 3.3V output
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5
0
1
2
3
4
5
Time(s)
V2(V)
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5
0
1
2
3
4
5
6
Time(s)
V3(V)
Conclusion
• The closed loop circuit is more efficient in
terms of settling time when compared to open
loop condition which is verified in the SEPIC
Converter.
• Constant voltage can be maintained even
though there is variation in the load if closed
loop control circuit is employed.
THANK YOU

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Design of DC-DC Converters for SMPS with Multiple Isolated Outputs

  • 1. DESIGN OF DC-DC CONVERTER FOR SMPS WITH MULTIPLE ISOLATED OUTPUTS PRAJWAL RAJ M B
  • 2. Content 1. SMPS 2. DC-DC Converter Topologies 3. SEPIC Converter, Operation and simulation results 4. Flyback Converter, Operation and Simulation results 5. Forward Converter , Operation and Simulation results 6. Closed Loop circuit for the SEPIC Converter, PI controller and Simulation results. 7. Conclusion.
  • 3. SMPS What is SMPS? • An electrical power supply that incorporates a switching regulator to convert electrical power efficiently. • Voltage regulation is achieved by varying the ratio of on-to-off time • The SMPS has dc-to-dc switching converter for conversion from unregulated dc input to regulated dc output voltage. • Typical frequency range of SMPS is from 50 kHz to several MHz.
  • 4. Switched-mode power supply • The input supply drawn from ac mains is first rectified to get a unregulated dc voltage. • The unregulated dc voltage then fed to a high frequency dc- to dc converter. • Most of the dc-dc converters used in SMPS circuits have high frequency transformer for voltage scaling & isolation. • Output voltage is again filtered at the secondary side.
  • 5. Advantages of SMPS • Lower weight • Smaller size • Higher efficiency • Reduced costs • Lower power dissipation • Provide isolation between multiple outputs. Disadvantages of SMPS • Greater circuit complexity.
  • 6. Applications of SMPS • Personal computers • Space stations • Electric vehicles • Mobile battery chargers • Security Systems (Closed circuit cameras) etc
  • 7. DC-DC CONVERTER TOPOLOGIES • SEPIC Converter • Flyback Converter • Forward Converter
  • 8. Objective : • To design multiple isolated outputs. • The output voltages is designed for 12V, 5V and 3.3V for an input voltage of the order of 200-400V input supply. • The simulation of the circuits is done in Matlab.
  • 10. Operation of SEPIC Converter Two modes of operation • Mode1: when ‘Sw’ is ON • Mode2 :when Sw is off
  • 11. Parameters Input voltage 357.8V Output voltage V1=12V, V2=3.3V, V3=5V Inductor L1=12mH Capacitors C1=40nf, C01=150mf, C02=40mf, C03=100mf Duty cycle 50% Switching frequency 61923.381Hz
  • 12. Simulation Results • Input Voltage :357.8V • 12V output 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 -400 -300 -200 -100 0 100 200 300 400 Time(s) V(in) 0 1 2 3 4 5 6 7 8 9 10 0 2 4 6 8 10 12 14 Time(s) V1(V)
  • 13. • 5V output • 3.3V output 0 1 2 3 4 5 6 7 8 9 10 0 1 2 3 4 5 6 Time(s) Voltage(v3)V 0 1 2 3 4 5 6 7 8 9 10 0 1 2 3 4 Time(s) V(2)V
  • 15. Operation of Flyback Converter Two modes of operation • Mode1: when ‘Sw’ is ON • Mode2: when ‘Sw’ is off
  • 16. Parameters for Flyback Converter Input voltage 357.8V Output voltages V1=12V, V2=5V and V3=3.3V Inductor Lm=15mH Capacitor C01=150mf, C02=100mf, C03=50mf Duty cycle 50% Switching frequency 50kHz
  • 17. Simulation Results • Input Voltage :357.8V • 12V output 0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 2 x 10 5 0 2 4 6 8 10 12 14 Time(s) V1(V) 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 -400 -300 -200 -100 0 100 200 300 400 Time(s) V(in)
  • 18. • 5V output • 3.3V output 0 1 2 3 4 5 6 7 8 9 10 0 1 2 3 4 5 6 Time(s) V(2) 0 1 2 3 4 5 6 7 8 9 10 0 1 2 3 4 5 Time(s) V(3)V
  • 20. Operation of the Forward Convereter Two modes of operation: • When switch ‘sw’ is on • When switch ’sw’ is off
  • 21. Parameters for the forward Converter Input Voltage 200V Output Voltage V1=12V, V2=3.3V Inductance L1=8.5µH, L2=19.2mH Capacitance C1=385mf, C2=120mf Switching Frequency 100kHz Duty ratio 50%
  • 22. Simulation Results • Input voltage:200V • Output Voltage: 3.3V 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 -200 -150 -100 -50 0 50 100 150 200 Time(s) Vin(V) 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 0 0.5 1 1.5 2 2.5 3 3.5 Time(s) V1(V)
  • 23. • 12V output: 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 0 2 4 6 8 10 12 14 Time(s) V2(V)
  • 24. Closed Loop Circuit for SEPIC Converter Using PI Controller
  • 25. • The Kp and Ki values selected for PI Controller Kp Ki PI Controller 0.4 2 PI Controller 1 0.2 5 PI Controller 2 0.1 8
  • 26. Simulation Results • Input voltage:357.8 • 12V output 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 0 2 4 6 8 10 12 14 Time(S) V1(V) 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 -400 -300 -200 -100 0 100 200 300 400 Time(s) V(in)
  • 27. • 5V output • 3.3V output 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 0 1 2 3 4 5 Time(s) V2(V) 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 0 1 2 3 4 5 6 Time(s) V3(V)
  • 28. Conclusion • The closed loop circuit is more efficient in terms of settling time when compared to open loop condition which is verified in the SEPIC Converter. • Constant voltage can be maintained even though there is variation in the load if closed loop control circuit is employed.