SlideShare a Scribd company logo
1 of 22
PREMIUM POWERPOINT SLIDES
Management
Product Cost
PRODUCT COST
MANAGEMENT
POWERPOINT TEMPLATE
Product cost management is the system that covers
the full cycle of a product or service from its
early stages and onward.
Product cost managementhas been neglectedby
manycompaniesin recent years…Whoeveradapts
fastest and mostefficiently to the new
circumstances can gain considerable advantages.
Bernd Schröder, 2015
(Partner at Management- and IT-Counselling MHP)
INTRODUCTION
Demand for Product Cost Management
Products differ only slightly or not
at all in terms of technological
performance and quality standard.
With market equalization, the price
factor is becoming more and more
important for companies in regards to
competition.
INTRODUCTION
Total Cost of a Product
DisposalCosts
product planning,
development
procurement
manufacturing
OperatingCosts
training
maintenance, repair
energy
UtilizationCosts
disposal, dismantling
recycling, de
installation
sales/ revenue
Product Cost Management of the Life Cycle Cost
INTRODUCTION
Causes of High Manufacturing Costs
Hohe
Herste
llungs-
kosten
Over engineering,
hightechnical
effort
Variety Unnecessary
functions
Wrong suppliers
Hightest and
inspection effort
Complex product
structure
Inconvenient
installation
Montage
WRONG SUPPLIERS
(construction side, shopping)
MARKET INFLUENCE
(customer focus)
INTRODUCTION
Study Results
Cost management is a
vital component of
corporate strategy
Cross-departmental
communication,
cooperation and…
Market and customer
orientation of value
creation and…
Employees'
acceptance of
organizational…
Cost structuring and
cost optimization
from the early…
Key responsibility
Automotive OEMs
Automotive Suppliers
90 company ratings for the following statements on product cost management
METHODS
Savings with Product Cost Management
Hard Cost Savings Weiche Kosteneinsparungen
Avoid spending during product design Time savings in cost estimation and quote response
Reduced tooling costs Engineering time savings to accelerate market launch
Savings from optmizing manufacturing process
selection
Reduced post-launch rework
Savings during redesign Widespread manufacturing knowledge among
engineering and sourcing
Companies gain a huge advantage by continuously implementing these savings:
METHODS
DTC: Reverse Engineering (RE)
 Objective: reconstructs an exact duplicate of an existing object
 examines all construction elements (structure, condition, behavior)
 compares a product’s performance, function and properties from a technical
perspective
 discloses differences in costs from competitors
 is the first stage of benchmarking
METHODS
Design to Cost (DTC Method): Elements
Target Costing
(TC)
Reverse
Engineering
(RE)
Quality
Function
Deployment
(QFD)
Value Analysis
(VA)
METHODS
Design to Cost (DTC Method): Cost Influence
Target Cost
High
Low
Customer
value
Low HighCompany profit
Function
Finance
FormFit
METHODS
Difference between Traditional Product Cost Management and Target Costing (TC)
Production
TraditionalProductCost
Management TargetCosting
Market Research
Product-Specific Features
Design
Development
Material Price
Cost Planning/ Calculation
Market Research
Product-Specific Features
Production
Target Costing
Design Development
Material
Price
Costs to high.
Back to the design
phase
METHODS
Concrete Tools
Design-for-6-Sigma
 each product has a quality level
depending on customer needs
 customers perceive an increase in
quality, while at the same time, cost
reduction and accelerated process
improvement take place
 result: customer loyalty and increased
market share
Parametric Cost Estimating
 This is a statistical estimation method
using regression analysis that includes
existing data and variables from
previous projects.
 The result is an estimate of the
content, scope, cost, budget and
duration.
METHODS
Profitability Profile for the Entire Product Life Cycle
ACTIONS TO OPTIMIZE PRICE
ACTIONS TO OPTIMIZE PRICE
Conception Development
Production/
MarketPhase AfterSales
ProjectRelease Start of Development Start of Production
(SOP)
Endof Production
(EOP)
Endof Life
(EOL)
TargetPrice
EstimatedCosts
Cost Gap
ProductTargetCosts
Realized Costs
Predicted Results
Target Results Realized Results
1
2 4
3
INTRODUCTION
costs
Material costs (payer directly attributed)
Material costs
Manufacturing costs
Total costs (payer)
Material overheads (payer not directly attributed)
Production costs
(payer directly attributed) Production costs
Production overheads
(payer not directly attributed)
Special production costs (tools, patents and
licensing, materials analysis, developed models and
templates, etc.)
Administrative costs
Administrative and
distribution costsDistribution
costs
Cost Type distribution costs (e.g. commissions, outgoing freight and taxes,
packaging, selling licenses)
Overview of Various Types of Costs
INTRODUCTION
Cost Determinants
Marketing
Disposal
Distribution
Time
Life span
Environmental
impact
Installation
Weight
Competition
Surface quality
Model series
compatibility
Accuracy
Testing
Prototypest
Compatibility
Quantity
Size
Production steps
Material
Production type
Production
process
Cost Influence
CHALLENGES
Obstacles in Product Cost Management Purchase Price
Operating costs for
electricity, materials,
technology
One-time costs for
commissioning,
training
One-time costs for
transport, delivery
One-time costs for
sustainability and
disposal
Maintenance and
repair costs
Poor customer
CHALLENGES
Considering Other Substantial Aspects of Cost Management
Delay in market
launch
Damage to
product quality
Reduced product
sales
Poor customer
satisfaction
Decrease in
competitiveness
01 040302 05
x
TRENDS
Cost Types Gaining Importance Due to Trends in a Company
Which of the following cost types are gaining importance due to trends (in %)?
(89 companies)
0,00% 10,00% 20,00% 30,00% 40,00% 50,00% 60,00% 70,00% 80,00%
Research and developmentcost
HR cost
Material cost
Marketing and sales cost
Abatementcost
Environmentalcost
Production cost
Operating cost
Service cost
Administrative expense
Warranty cost
Recyclingcost
CHECKLIST
Questions about Product Cost Management
What role does product cost management play at your
company? This is a placeholdertext.
Can savings be determined within the product design? This is a placeholdertext.
Can you buy cheaper materials for manufacturing products? This is a placeholdertext.
If the information flow for cost estimates sufficient in all
areas of the company? This is a placeholdertext.
Can redesigns and product developments be better
optimized in costs? This is a placeholdertext.
Is the cost estimate the most current calculation and clearly
recognizable for every employee? This is a placeholdertext.
Click here to visit www.PresentationLoad.com
DOWNLOAD POWERPOINT SLIDES

More Related Content

Viewers also liked

Strategi cost management chap 2 john K shank
Strategi cost management chap 2 john K shankStrategi cost management chap 2 john K shank
Strategi cost management chap 2 john K shank
Amelia Arista
 
New pr devlp1_ppt
New pr devlp1_pptNew pr devlp1_ppt
New pr devlp1_ppt
Aamera Khan
 
Strategic cost management
Strategic cost managementStrategic cost management
Strategic cost management
Vaibhav Banjan
 
Triple Constraints of Projects: Scope, Cost & Schedule
Triple Constraints of Projects: Scope, Cost & ScheduleTriple Constraints of Projects: Scope, Cost & Schedule
Triple Constraints of Projects: Scope, Cost & Schedule
shofiulalom
 
Copa configuration
Copa configurationCopa configuration
Copa configuration
Mithun Roy
 

Viewers also liked (19)

Strategi cost management chap 2 john K shank
Strategi cost management chap 2 john K shankStrategi cost management chap 2 john K shank
Strategi cost management chap 2 john K shank
 
New pr devlp1_ppt
New pr devlp1_pptNew pr devlp1_ppt
New pr devlp1_ppt
 
Time Driven Activity Based Costing Tdabc Cost And Profitability October 2012
Time Driven Activity Based Costing   Tdabc   Cost And Profitability October 2012Time Driven Activity Based Costing   Tdabc   Cost And Profitability October 2012
Time Driven Activity Based Costing Tdabc Cost And Profitability October 2012
 
Strategic cost management ppt @ bec doms
Strategic cost management ppt @ bec domsStrategic cost management ppt @ bec doms
Strategic cost management ppt @ bec doms
 
Managerial Accounting ppt Lecture 1
Managerial Accounting ppt Lecture 1Managerial Accounting ppt Lecture 1
Managerial Accounting ppt Lecture 1
 
Strategic cost management
Strategic cost managementStrategic cost management
Strategic cost management
 
Strategic cost management
Strategic cost managementStrategic cost management
Strategic cost management
 
Draw 111- mechanical drawing and orthographic drawing
Draw 111- mechanical drawing and orthographic drawingDraw 111- mechanical drawing and orthographic drawing
Draw 111- mechanical drawing and orthographic drawing
 
Project cost management
Project cost managementProject cost management
Project cost management
 
Project cost management a simplified approach ppt - Oracle Primavera Collab...
Project cost management   a simplified approach ppt - Oracle Primavera Collab...Project cost management   a simplified approach ppt - Oracle Primavera Collab...
Project cost management a simplified approach ppt - Oracle Primavera Collab...
 
Strategic Cost Management
Strategic Cost ManagementStrategic Cost Management
Strategic Cost Management
 
New Product Development Management
New Product Development ManagementNew Product Development Management
New Product Development Management
 
Triple Constraints of Projects: Scope, Cost & Schedule
Triple Constraints of Projects: Scope, Cost & ScheduleTriple Constraints of Projects: Scope, Cost & Schedule
Triple Constraints of Projects: Scope, Cost & Schedule
 
Cloud strategy briefing 101
Cloud strategy briefing 101 Cloud strategy briefing 101
Cloud strategy briefing 101
 
Copa configuration
Copa configurationCopa configuration
Copa configuration
 
Manufacturing technology
Manufacturing technologyManufacturing technology
Manufacturing technology
 
PMP_Project Cost Management
PMP_Project Cost ManagementPMP_Project Cost Management
PMP_Project Cost Management
 
Project cost management-slides
Project cost management-slidesProject cost management-slides
Project cost management-slides
 
Industrial design
Industrial designIndustrial design
Industrial design
 

More from PresentationLoad

More from PresentationLoad (20)

PowerPoint-Vorlage "Weltkarte"
PowerPoint-Vorlage "Weltkarte"PowerPoint-Vorlage "Weltkarte"
PowerPoint-Vorlage "Weltkarte"
 
💬 PowerPoint-Vorlage "Führungsstile und Führungsmodelle" zum Download
💬 PowerPoint-Vorlage "Führungsstile und Führungsmodelle" zum Download💬 PowerPoint-Vorlage "Führungsstile und Führungsmodelle" zum Download
💬 PowerPoint-Vorlage "Führungsstile und Führungsmodelle" zum Download
 
💬 Kostenlose Powerpoint-Vorlage Corona-Virus (Covid 19) zum Download
💬 Kostenlose Powerpoint-Vorlage Corona-Virus (Covid 19) zum Download💬 Kostenlose Powerpoint-Vorlage Corona-Virus (Covid 19) zum Download
💬 Kostenlose Powerpoint-Vorlage Corona-Virus (Covid 19) zum Download
 
💬 Free Powerpoint Template Coronavirus (Covid-19) for Download
💬 Free Powerpoint Template Coronavirus (Covid-19) for Download💬 Free Powerpoint Template Coronavirus (Covid-19) for Download
💬 Free Powerpoint Template Coronavirus (Covid-19) for Download
 
💬 Remote Work. Rethink Presentations. - Strategien, Chancen und Maßnahmen für...
💬 Remote Work. Rethink Presentations. - Strategien, Chancen und Maßnahmen für...💬 Remote Work. Rethink Presentations. - Strategien, Chancen und Maßnahmen für...
💬 Remote Work. Rethink Presentations. - Strategien, Chancen und Maßnahmen für...
 
💬 Remote Work / Home Office - PowerPoint-Präsentation, PPT-Vorlage - Business...
💬 Remote Work / Home Office - PowerPoint-Präsentation, PPT-Vorlage - Business...💬 Remote Work / Home Office - PowerPoint-Präsentation, PPT-Vorlage - Business...
💬 Remote Work / Home Office - PowerPoint-Präsentation, PPT-Vorlage - Business...
 
💬 Remote work home office powerpoint presentation template
💬 Remote work home office powerpoint presentation template💬 Remote work home office powerpoint presentation template
💬 Remote work home office powerpoint presentation template
 
Behavior-Based Safety PPT Slide Template
Behavior-Based Safety PPT Slide TemplateBehavior-Based Safety PPT Slide Template
Behavior-Based Safety PPT Slide Template
 
Quality Function Deployment PPT Slide Template
Quality Function Deployment PPT Slide TemplateQuality Function Deployment PPT Slide Template
Quality Function Deployment PPT Slide Template
 
5 Tipps für ein erfolgreiches Präsentationsende
5 Tipps für ein erfolgreiches Präsentationsende5 Tipps für ein erfolgreiches Präsentationsende
5 Tipps für ein erfolgreiches Präsentationsende
 
5 Tips For A Successful Ending To Your Presentation - Slideshow
5 Tips For A Successful Ending To Your Presentation - Slideshow5 Tips For A Successful Ending To Your Presentation - Slideshow
5 Tips For A Successful Ending To Your Presentation - Slideshow
 
Marketing Controlling PPT Slide Template
Marketing Controlling PPT Slide TemplateMarketing Controlling PPT Slide Template
Marketing Controlling PPT Slide Template
 
Customer & Buyer Personas
Customer & Buyer PersonasCustomer & Buyer Personas
Customer & Buyer Personas
 
Triz
Triz Triz
Triz
 
Data Warehouse
Data WarehouseData Warehouse
Data Warehouse
 
Big Data
Big DataBig Data
Big Data
 
Customer Journey Experience Map
Customer Journey Experience MapCustomer Journey Experience Map
Customer Journey Experience Map
 
Flat design-diagrams
Flat design-diagramsFlat design-diagrams
Flat design-diagrams
 
Puzzle toolbox 2D
Puzzle toolbox 2DPuzzle toolbox 2D
Puzzle toolbox 2D
 
Design-Thinking
Design-ThinkingDesign-Thinking
Design-Thinking
 

Recently uploaded

Call Girls Electronic City Just Call 👗 7737669865 👗 Top Class Call Girl Servi...
Call Girls Electronic City Just Call 👗 7737669865 👗 Top Class Call Girl Servi...Call Girls Electronic City Just Call 👗 7737669865 👗 Top Class Call Girl Servi...
Call Girls Electronic City Just Call 👗 7737669865 👗 Top Class Call Girl Servi...
amitlee9823
 
Insurers' journeys to build a mastery in the IoT usage
Insurers' journeys to build a mastery in the IoT usageInsurers' journeys to build a mastery in the IoT usage
Insurers' journeys to build a mastery in the IoT usage
Matteo Carbone
 
Chandigarh Escorts Service 📞8868886958📞 Just📲 Call Nihal Chandigarh Call Girl...
Chandigarh Escorts Service 📞8868886958📞 Just📲 Call Nihal Chandigarh Call Girl...Chandigarh Escorts Service 📞8868886958📞 Just📲 Call Nihal Chandigarh Call Girl...
Chandigarh Escorts Service 📞8868886958📞 Just📲 Call Nihal Chandigarh Call Girl...
Sheetaleventcompany
 
Call Girls Navi Mumbai Just Call 9907093804 Top Class Call Girl Service Avail...
Call Girls Navi Mumbai Just Call 9907093804 Top Class Call Girl Service Avail...Call Girls Navi Mumbai Just Call 9907093804 Top Class Call Girl Service Avail...
Call Girls Navi Mumbai Just Call 9907093804 Top Class Call Girl Service Avail...
Dipal Arora
 
Call Girls Jp Nagar Just Call 👗 7737669865 👗 Top Class Call Girl Service Bang...
Call Girls Jp Nagar Just Call 👗 7737669865 👗 Top Class Call Girl Service Bang...Call Girls Jp Nagar Just Call 👗 7737669865 👗 Top Class Call Girl Service Bang...
Call Girls Jp Nagar Just Call 👗 7737669865 👗 Top Class Call Girl Service Bang...
amitlee9823
 
Quick Doctor In Kuwait +2773`7758`557 Kuwait Doha Qatar Dubai Abu Dhabi Sharj...
Quick Doctor In Kuwait +2773`7758`557 Kuwait Doha Qatar Dubai Abu Dhabi Sharj...Quick Doctor In Kuwait +2773`7758`557 Kuwait Doha Qatar Dubai Abu Dhabi Sharj...
Quick Doctor In Kuwait +2773`7758`557 Kuwait Doha Qatar Dubai Abu Dhabi Sharj...
daisycvs
 
FULL ENJOY Call Girls In Majnu Ka Tilla, Delhi Contact Us 8377877756
FULL ENJOY Call Girls In Majnu Ka Tilla, Delhi Contact Us 8377877756FULL ENJOY Call Girls In Majnu Ka Tilla, Delhi Contact Us 8377877756
FULL ENJOY Call Girls In Majnu Ka Tilla, Delhi Contact Us 8377877756
dollysharma2066
 
Call Girls in Delhi, Escort Service Available 24x7 in Delhi 959961-/-3876
Call Girls in Delhi, Escort Service Available 24x7 in Delhi 959961-/-3876Call Girls in Delhi, Escort Service Available 24x7 in Delhi 959961-/-3876
Call Girls in Delhi, Escort Service Available 24x7 in Delhi 959961-/-3876
dlhescort
 

Recently uploaded (20)

VVVIP Call Girls In Greater Kailash ➡️ Delhi ➡️ 9999965857 🚀 No Advance 24HRS...
VVVIP Call Girls In Greater Kailash ➡️ Delhi ➡️ 9999965857 🚀 No Advance 24HRS...VVVIP Call Girls In Greater Kailash ➡️ Delhi ➡️ 9999965857 🚀 No Advance 24HRS...
VVVIP Call Girls In Greater Kailash ➡️ Delhi ➡️ 9999965857 🚀 No Advance 24HRS...
 
B.COM Unit – 4 ( CORPORATE SOCIAL RESPONSIBILITY ( CSR ).pptx
B.COM Unit – 4 ( CORPORATE SOCIAL RESPONSIBILITY ( CSR ).pptxB.COM Unit – 4 ( CORPORATE SOCIAL RESPONSIBILITY ( CSR ).pptx
B.COM Unit – 4 ( CORPORATE SOCIAL RESPONSIBILITY ( CSR ).pptx
 
Call Girls In Panjim North Goa 9971646499 Genuine Service
Call Girls In Panjim North Goa 9971646499 Genuine ServiceCall Girls In Panjim North Goa 9971646499 Genuine Service
Call Girls In Panjim North Goa 9971646499 Genuine Service
 
Call Girls Electronic City Just Call 👗 7737669865 👗 Top Class Call Girl Servi...
Call Girls Electronic City Just Call 👗 7737669865 👗 Top Class Call Girl Servi...Call Girls Electronic City Just Call 👗 7737669865 👗 Top Class Call Girl Servi...
Call Girls Electronic City Just Call 👗 7737669865 👗 Top Class Call Girl Servi...
 
MONA 98765-12871 CALL GIRLS IN LUDHIANA LUDHIANA CALL GIRL
MONA 98765-12871 CALL GIRLS IN LUDHIANA LUDHIANA CALL GIRLMONA 98765-12871 CALL GIRLS IN LUDHIANA LUDHIANA CALL GIRL
MONA 98765-12871 CALL GIRLS IN LUDHIANA LUDHIANA CALL GIRL
 
Pharma Works Profile of Karan Communications
Pharma Works Profile of Karan CommunicationsPharma Works Profile of Karan Communications
Pharma Works Profile of Karan Communications
 
Call Girls Ludhiana Just Call 98765-12871 Top Class Call Girl Service Available
Call Girls Ludhiana Just Call 98765-12871 Top Class Call Girl Service AvailableCall Girls Ludhiana Just Call 98765-12871 Top Class Call Girl Service Available
Call Girls Ludhiana Just Call 98765-12871 Top Class Call Girl Service Available
 
Phases of Negotiation .pptx
 Phases of Negotiation .pptx Phases of Negotiation .pptx
Phases of Negotiation .pptx
 
Famous Olympic Siblings from the 21st Century
Famous Olympic Siblings from the 21st CenturyFamous Olympic Siblings from the 21st Century
Famous Olympic Siblings from the 21st Century
 
Insurers' journeys to build a mastery in the IoT usage
Insurers' journeys to build a mastery in the IoT usageInsurers' journeys to build a mastery in the IoT usage
Insurers' journeys to build a mastery in the IoT usage
 
Forklift Operations: Safety through Cartoons
Forklift Operations: Safety through CartoonsForklift Operations: Safety through Cartoons
Forklift Operations: Safety through Cartoons
 
Chandigarh Escorts Service 📞8868886958📞 Just📲 Call Nihal Chandigarh Call Girl...
Chandigarh Escorts Service 📞8868886958📞 Just📲 Call Nihal Chandigarh Call Girl...Chandigarh Escorts Service 📞8868886958📞 Just📲 Call Nihal Chandigarh Call Girl...
Chandigarh Escorts Service 📞8868886958📞 Just📲 Call Nihal Chandigarh Call Girl...
 
Call Girls Navi Mumbai Just Call 9907093804 Top Class Call Girl Service Avail...
Call Girls Navi Mumbai Just Call 9907093804 Top Class Call Girl Service Avail...Call Girls Navi Mumbai Just Call 9907093804 Top Class Call Girl Service Avail...
Call Girls Navi Mumbai Just Call 9907093804 Top Class Call Girl Service Avail...
 
Call Girls Jp Nagar Just Call 👗 7737669865 👗 Top Class Call Girl Service Bang...
Call Girls Jp Nagar Just Call 👗 7737669865 👗 Top Class Call Girl Service Bang...Call Girls Jp Nagar Just Call 👗 7737669865 👗 Top Class Call Girl Service Bang...
Call Girls Jp Nagar Just Call 👗 7737669865 👗 Top Class Call Girl Service Bang...
 
Quick Doctor In Kuwait +2773`7758`557 Kuwait Doha Qatar Dubai Abu Dhabi Sharj...
Quick Doctor In Kuwait +2773`7758`557 Kuwait Doha Qatar Dubai Abu Dhabi Sharj...Quick Doctor In Kuwait +2773`7758`557 Kuwait Doha Qatar Dubai Abu Dhabi Sharj...
Quick Doctor In Kuwait +2773`7758`557 Kuwait Doha Qatar Dubai Abu Dhabi Sharj...
 
Dr. Admir Softic_ presentation_Green Club_ENG.pdf
Dr. Admir Softic_ presentation_Green Club_ENG.pdfDr. Admir Softic_ presentation_Green Club_ENG.pdf
Dr. Admir Softic_ presentation_Green Club_ENG.pdf
 
FULL ENJOY Call Girls In Majnu Ka Tilla, Delhi Contact Us 8377877756
FULL ENJOY Call Girls In Majnu Ka Tilla, Delhi Contact Us 8377877756FULL ENJOY Call Girls In Majnu Ka Tilla, Delhi Contact Us 8377877756
FULL ENJOY Call Girls In Majnu Ka Tilla, Delhi Contact Us 8377877756
 
Call Girls Pune Just Call 9907093804 Top Class Call Girl Service Available
Call Girls Pune Just Call 9907093804 Top Class Call Girl Service AvailableCall Girls Pune Just Call 9907093804 Top Class Call Girl Service Available
Call Girls Pune Just Call 9907093804 Top Class Call Girl Service Available
 
Call Girls in Delhi, Escort Service Available 24x7 in Delhi 959961-/-3876
Call Girls in Delhi, Escort Service Available 24x7 in Delhi 959961-/-3876Call Girls in Delhi, Escort Service Available 24x7 in Delhi 959961-/-3876
Call Girls in Delhi, Escort Service Available 24x7 in Delhi 959961-/-3876
 
It will be International Nurses' Day on 12 May
It will be International Nurses' Day on 12 MayIt will be International Nurses' Day on 12 May
It will be International Nurses' Day on 12 May
 

Product Cost Management PPT Slide Template

  • 3. Product cost management is the system that covers the full cycle of a product or service from its early stages and onward.
  • 4. Product cost managementhas been neglectedby manycompaniesin recent years…Whoeveradapts fastest and mostefficiently to the new circumstances can gain considerable advantages. Bernd Schröder, 2015 (Partner at Management- and IT-Counselling MHP)
  • 5. INTRODUCTION Demand for Product Cost Management Products differ only slightly or not at all in terms of technological performance and quality standard. With market equalization, the price factor is becoming more and more important for companies in regards to competition.
  • 6. INTRODUCTION Total Cost of a Product DisposalCosts product planning, development procurement manufacturing OperatingCosts training maintenance, repair energy UtilizationCosts disposal, dismantling recycling, de installation sales/ revenue Product Cost Management of the Life Cycle Cost
  • 7. INTRODUCTION Causes of High Manufacturing Costs Hohe Herste llungs- kosten Over engineering, hightechnical effort Variety Unnecessary functions Wrong suppliers Hightest and inspection effort Complex product structure Inconvenient installation Montage WRONG SUPPLIERS (construction side, shopping) MARKET INFLUENCE (customer focus)
  • 8. INTRODUCTION Study Results Cost management is a vital component of corporate strategy Cross-departmental communication, cooperation and… Market and customer orientation of value creation and… Employees' acceptance of organizational… Cost structuring and cost optimization from the early… Key responsibility Automotive OEMs Automotive Suppliers 90 company ratings for the following statements on product cost management
  • 9. METHODS Savings with Product Cost Management Hard Cost Savings Weiche Kosteneinsparungen Avoid spending during product design Time savings in cost estimation and quote response Reduced tooling costs Engineering time savings to accelerate market launch Savings from optmizing manufacturing process selection Reduced post-launch rework Savings during redesign Widespread manufacturing knowledge among engineering and sourcing Companies gain a huge advantage by continuously implementing these savings:
  • 10. METHODS DTC: Reverse Engineering (RE)  Objective: reconstructs an exact duplicate of an existing object  examines all construction elements (structure, condition, behavior)  compares a product’s performance, function and properties from a technical perspective  discloses differences in costs from competitors  is the first stage of benchmarking
  • 11. METHODS Design to Cost (DTC Method): Elements Target Costing (TC) Reverse Engineering (RE) Quality Function Deployment (QFD) Value Analysis (VA)
  • 12. METHODS Design to Cost (DTC Method): Cost Influence Target Cost High Low Customer value Low HighCompany profit Function Finance FormFit
  • 13. METHODS Difference between Traditional Product Cost Management and Target Costing (TC) Production TraditionalProductCost Management TargetCosting Market Research Product-Specific Features Design Development Material Price Cost Planning/ Calculation Market Research Product-Specific Features Production Target Costing Design Development Material Price Costs to high. Back to the design phase
  • 14. METHODS Concrete Tools Design-for-6-Sigma  each product has a quality level depending on customer needs  customers perceive an increase in quality, while at the same time, cost reduction and accelerated process improvement take place  result: customer loyalty and increased market share Parametric Cost Estimating  This is a statistical estimation method using regression analysis that includes existing data and variables from previous projects.  The result is an estimate of the content, scope, cost, budget and duration.
  • 15. METHODS Profitability Profile for the Entire Product Life Cycle ACTIONS TO OPTIMIZE PRICE ACTIONS TO OPTIMIZE PRICE Conception Development Production/ MarketPhase AfterSales ProjectRelease Start of Development Start of Production (SOP) Endof Production (EOP) Endof Life (EOL) TargetPrice EstimatedCosts Cost Gap ProductTargetCosts Realized Costs Predicted Results Target Results Realized Results 1 2 4 3
  • 16. INTRODUCTION costs Material costs (payer directly attributed) Material costs Manufacturing costs Total costs (payer) Material overheads (payer not directly attributed) Production costs (payer directly attributed) Production costs Production overheads (payer not directly attributed) Special production costs (tools, patents and licensing, materials analysis, developed models and templates, etc.) Administrative costs Administrative and distribution costsDistribution costs Cost Type distribution costs (e.g. commissions, outgoing freight and taxes, packaging, selling licenses) Overview of Various Types of Costs
  • 17. INTRODUCTION Cost Determinants Marketing Disposal Distribution Time Life span Environmental impact Installation Weight Competition Surface quality Model series compatibility Accuracy Testing Prototypest Compatibility Quantity Size Production steps Material Production type Production process Cost Influence
  • 18. CHALLENGES Obstacles in Product Cost Management Purchase Price Operating costs for electricity, materials, technology One-time costs for commissioning, training One-time costs for transport, delivery One-time costs for sustainability and disposal Maintenance and repair costs Poor customer
  • 19. CHALLENGES Considering Other Substantial Aspects of Cost Management Delay in market launch Damage to product quality Reduced product sales Poor customer satisfaction Decrease in competitiveness 01 040302 05 x
  • 20. TRENDS Cost Types Gaining Importance Due to Trends in a Company Which of the following cost types are gaining importance due to trends (in %)? (89 companies) 0,00% 10,00% 20,00% 30,00% 40,00% 50,00% 60,00% 70,00% 80,00% Research and developmentcost HR cost Material cost Marketing and sales cost Abatementcost Environmentalcost Production cost Operating cost Service cost Administrative expense Warranty cost Recyclingcost
  • 21. CHECKLIST Questions about Product Cost Management What role does product cost management play at your company? This is a placeholdertext. Can savings be determined within the product design? This is a placeholdertext. Can you buy cheaper materials for manufacturing products? This is a placeholdertext. If the information flow for cost estimates sufficient in all areas of the company? This is a placeholdertext. Can redesigns and product developments be better optimized in costs? This is a placeholdertext. Is the cost estimate the most current calculation and clearly recognizable for every employee? This is a placeholdertext.
  • 22. Click here to visit www.PresentationLoad.com DOWNLOAD POWERPOINT SLIDES