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Electrical Power System-1 (2150908)
Active Learning Assignment
on
Construction of Underground Cable
Prepared By:
Patel RajalKumar H.
(160123109013)
Guided By :
Prof. Piyush Pandya
Electrical Department
Batch-B3 1Gandhinagar Institute Of Technology
contents
• Introduction
• Parts of Cable
• Advantages And Disadvantages
• Conclusion
2Gandhinagar Institute Of Technology
Introduction
 This requires the better appearance, rugged construction, greater
service reliability and increased safety.
 An underground cable essentially consists of one or more conductors
covered with suitable insulation and surrounded by a protecting
cover.
 The interference from external disturbances like storms, lightening,
ice, trees etc.
 should be reduced to achieve trouble free service. The cables may be
buried directly in the ground, or may be installed in ducts buried in
the ground.
3Gandhinagar Institute Of Technology
Construction of cable
4Gandhinagar Institute Of Technology
Parts of Cable
1. Conductors
2. Insulation
3. Metallic sheath
4. Bedding
5. Armoring
6. Serving
5Gandhinagar Institute Of Technology
Introduction of each Parts
1. Conductors :-
 Conductors used for cables are generally made up of tinned copper or
aluminium.
 To Provide the sufficient flexibility conductors are used in stranded form.
 Cable may consists of one, two, three or four conductors depending
upon the service required.
2. Insulation:-
 As the cable is laid underground conductor has to be provided with
sufficient thickness of insulation.
 The type and thickness of insulation depends upon the voltage
level.
6Gandhinagar Institute Of Technology
 Insulating materials should provide the following
properties:-
1) High resistivity.
2) High dielectric strength.
3) Low thermal co-efficient.
4) Low water absorption.
5) Low permittivity.
6) Non – inflammable.
7) Chemical stability.
8) High mechanical strength.
9) High viscosity at impregnation temperature.
10)Capability to with stand high rupturing voltage.
7Gandhinagar Institute Of Technology
1) Rubber.
►It can be obtained from milky sap of tropical trees or from oil
products.
►It has the dielectric strength of 30 KV/mm.
►Insulation resistivity of 10 exp 17 ohm.cm.
►Relative permittivity varying between 2 and 3.
►They readily absorbs moisture, soft and liable to damage due
to rough handling and ages when exposed to light.
►Maximum safe temperature is very low about 38 C.
Insulating Materials for Cables
Gandhinagar Institute Of Technology 8
2) Vulcanized India Rubber
►It can be obtained from mixing pure rubber with mineral
compounds i-e zinc oxide, red lead and sculpture and heated
upto 150 C.
►It has greater mechanical strength, durability and wear
resistant property.
►The sculpture reacts quickly with copper so tinned copper
conductors are used.
►It is suitable for low and moderate voltage cables.
9Gandhinagar Institute Of Technology
3) Impregnated Paper
►This material has superseded the rubber, consists of
chemically pulped paper impregnated with napthenic and
paraffinic materials.
►It has low cost, low capacitance, high dielectric strength
and high insulation resistance.
►The only disadvantage is the paper is hygroscopic, for this
reason paper insulation is always provided protective
covering.
10Gandhinagar Institute Of Technology
4) Varnished Cambric
►This is simply the cotton cloth impregnated and coated with
varnish.
►As the varnish cambric is also hygroscopic so need some
protection.
►Its dielectric strength is about 4KV / mm and permittivity is 2.5
to 3.8.
5) Polyvinyl chloride (PVC)
►This material has good dielectric strength, high insulation
resistance and high melting temperatures.
►These have not so good mechanical properties as those of rubber.
►It is inert to oxygen and almost inert to many alkalis and acids.
11Gandhinagar Institute Of Technology
6) XLPE Cables (Cross Linked Poly-ethene)
►This material has temperature range beyond 250 – 300 C
►This material gives good insulating properties
►It is light in weight, small overall dimensions, low
dielectric constant and high mechanical strength, low water
absorption.
►These cables permit conductor temperature of 90 C and
250 C under normal and short circuit conditions.
►These cables are suitable up to voltages of 33 KV.
12Gandhinagar Institute Of Technology
3. Metallic Sheath:-
 As the cable is placed under ground, soil may present, moisture ,
gases and some other liquids
 Therefore to protect the cable metallic sheath made up of lead or
aluminium is provided over the insulation.
4. Bedding:-
 To protect the metallic sheath from corrosion and some mechanical
injury, bedding is provided.
 It is made up of some fibrous material such as jute or hessian tape.
5. Armouring:-
 Armouring is used to protect the cable from mechanical injury
while handling.
 It consists of one or two layers of galvanised steel wire or steel
tape.
13Gandhinagar Institute Of Technology
6. Serving:-
 Serving is provided to protect the armoring from atmospheric
conditions.
 It is made up of some fibrous material like jute.
14Gandhinagar Institute Of Technology
Advantages & Disadvantages of Under
Ground cable
Advantages
– Better general appearance
– Less liable to damage through storms or lighting
– Low maintenance cost
– Less chances of faults
– Small voltage drops
Disadvantages
– The major drawback is that they have greater installation cost and
introduce insulation problems at high voltages compared with
equivalent overhead system.
Gandhinagar Institute Of Technology 15
Conclusion
• After learning this topic i understand the construction of
underground cable.
• In this cable there are construction wise different types of
cables like two core or more than two core, gas filled cable, oil
filled cable.
16Gandhinagar Institute Of Technology
17Gandhinagar Institute Of Technology

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Underground Cable Construction

  • 1. Electrical Power System-1 (2150908) Active Learning Assignment on Construction of Underground Cable Prepared By: Patel RajalKumar H. (160123109013) Guided By : Prof. Piyush Pandya Electrical Department Batch-B3 1Gandhinagar Institute Of Technology
  • 2. contents • Introduction • Parts of Cable • Advantages And Disadvantages • Conclusion 2Gandhinagar Institute Of Technology
  • 3. Introduction  This requires the better appearance, rugged construction, greater service reliability and increased safety.  An underground cable essentially consists of one or more conductors covered with suitable insulation and surrounded by a protecting cover.  The interference from external disturbances like storms, lightening, ice, trees etc.  should be reduced to achieve trouble free service. The cables may be buried directly in the ground, or may be installed in ducts buried in the ground. 3Gandhinagar Institute Of Technology
  • 4. Construction of cable 4Gandhinagar Institute Of Technology
  • 5. Parts of Cable 1. Conductors 2. Insulation 3. Metallic sheath 4. Bedding 5. Armoring 6. Serving 5Gandhinagar Institute Of Technology
  • 6. Introduction of each Parts 1. Conductors :-  Conductors used for cables are generally made up of tinned copper or aluminium.  To Provide the sufficient flexibility conductors are used in stranded form.  Cable may consists of one, two, three or four conductors depending upon the service required. 2. Insulation:-  As the cable is laid underground conductor has to be provided with sufficient thickness of insulation.  The type and thickness of insulation depends upon the voltage level. 6Gandhinagar Institute Of Technology
  • 7.  Insulating materials should provide the following properties:- 1) High resistivity. 2) High dielectric strength. 3) Low thermal co-efficient. 4) Low water absorption. 5) Low permittivity. 6) Non – inflammable. 7) Chemical stability. 8) High mechanical strength. 9) High viscosity at impregnation temperature. 10)Capability to with stand high rupturing voltage. 7Gandhinagar Institute Of Technology
  • 8. 1) Rubber. ►It can be obtained from milky sap of tropical trees or from oil products. ►It has the dielectric strength of 30 KV/mm. ►Insulation resistivity of 10 exp 17 ohm.cm. ►Relative permittivity varying between 2 and 3. ►They readily absorbs moisture, soft and liable to damage due to rough handling and ages when exposed to light. ►Maximum safe temperature is very low about 38 C. Insulating Materials for Cables Gandhinagar Institute Of Technology 8
  • 9. 2) Vulcanized India Rubber ►It can be obtained from mixing pure rubber with mineral compounds i-e zinc oxide, red lead and sculpture and heated upto 150 C. ►It has greater mechanical strength, durability and wear resistant property. ►The sculpture reacts quickly with copper so tinned copper conductors are used. ►It is suitable for low and moderate voltage cables. 9Gandhinagar Institute Of Technology
  • 10. 3) Impregnated Paper ►This material has superseded the rubber, consists of chemically pulped paper impregnated with napthenic and paraffinic materials. ►It has low cost, low capacitance, high dielectric strength and high insulation resistance. ►The only disadvantage is the paper is hygroscopic, for this reason paper insulation is always provided protective covering. 10Gandhinagar Institute Of Technology
  • 11. 4) Varnished Cambric ►This is simply the cotton cloth impregnated and coated with varnish. ►As the varnish cambric is also hygroscopic so need some protection. ►Its dielectric strength is about 4KV / mm and permittivity is 2.5 to 3.8. 5) Polyvinyl chloride (PVC) ►This material has good dielectric strength, high insulation resistance and high melting temperatures. ►These have not so good mechanical properties as those of rubber. ►It is inert to oxygen and almost inert to many alkalis and acids. 11Gandhinagar Institute Of Technology
  • 12. 6) XLPE Cables (Cross Linked Poly-ethene) ►This material has temperature range beyond 250 – 300 C ►This material gives good insulating properties ►It is light in weight, small overall dimensions, low dielectric constant and high mechanical strength, low water absorption. ►These cables permit conductor temperature of 90 C and 250 C under normal and short circuit conditions. ►These cables are suitable up to voltages of 33 KV. 12Gandhinagar Institute Of Technology
  • 13. 3. Metallic Sheath:-  As the cable is placed under ground, soil may present, moisture , gases and some other liquids  Therefore to protect the cable metallic sheath made up of lead or aluminium is provided over the insulation. 4. Bedding:-  To protect the metallic sheath from corrosion and some mechanical injury, bedding is provided.  It is made up of some fibrous material such as jute or hessian tape. 5. Armouring:-  Armouring is used to protect the cable from mechanical injury while handling.  It consists of one or two layers of galvanised steel wire or steel tape. 13Gandhinagar Institute Of Technology
  • 14. 6. Serving:-  Serving is provided to protect the armoring from atmospheric conditions.  It is made up of some fibrous material like jute. 14Gandhinagar Institute Of Technology
  • 15. Advantages & Disadvantages of Under Ground cable Advantages – Better general appearance – Less liable to damage through storms or lighting – Low maintenance cost – Less chances of faults – Small voltage drops Disadvantages – The major drawback is that they have greater installation cost and introduce insulation problems at high voltages compared with equivalent overhead system. Gandhinagar Institute Of Technology 15
  • 16. Conclusion • After learning this topic i understand the construction of underground cable. • In this cable there are construction wise different types of cables like two core or more than two core, gas filled cable, oil filled cable. 16Gandhinagar Institute Of Technology