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© 2016 Sentient Science Corporation – Confidential & Proprietary
Title: Wind Load Modeling
Presenter: Dr. Adrijan Ribaric
© 2016 Sentient Science Corporation – Confidential & Proprietary
Sentient Science Materials Science Differentiation
1. Asset Management for Operators 2. Computational Testing & Reconfiguration for Suppliers
☑ Life Extension☑ Root Causes☑ Predict Earlier
Key Industries Served
WIND ENERGY
• 22,000 assets under contract globally
AEROSPACE
• Rotorcraft, Fixed Wing, & Defense
• (15 Years of R&D)
RAIL
• Wheel Rail Interface
• New Market for Sentient
Sentient Science is a trusted third party enabling life extension of rotating equipment through a digital platform,
connecting operators and suppliers through asset actions that lowers the cost of energy.
© 2016 Sentient Science Corporation – Confidential & Proprietary
What's New at Sentient Science?
1. New Product: DigitalClone Bearing available beginning of 2018 as part of our
strategy to enable suppliers to create their own DigitalClone life models
2. We have Business Value Assessments (BVA) to share on how operators are
reducing costs with DigitalClone Live
3. We have 2 digitalization panel sessions at the booth
1. Tuesday & Wednesday at 13:00
4. We have a jazz band and party Tuesday night starting at 16:00
5. Do you like scotch? Drop your card to win €400 bottle of scotch
© 2016 Sentient Science Corporation – Confidential & Proprietary
Wind Turbine Dynamics
Currently in Industry:
1. Wind Loads are captured on a wind
farm level basis, not turbine by turbine
basis
2. Used in design stage, not during
operation
3. Majority of SCADA is under-utilized and
not properly curated
Using DigitalClone:
• Understanding loads and reliability on an
asset basis
• Replaces the needs for statistical models
build out of field failure data
© 2016 Sentient Science Corporation – Confidential & Proprietary
Powertrain Dynamics
Currently in Industry:
1. Wind Loads are captured on a wind
farm level basis, not turbine by turbine
basis
2. Used in design stage, not during
operation
3. Majority of SCADA is under-utilized and
not properly curated
Using DigitalClone:
• Understanding loads and reliability on an
asset basis
• Replaces the needs for statistical models
build out of field failure data
© 2016 Sentient Science Corporation – Confidential & Proprietary
Drivetrain Dynamics and Reliability
Loads (Fx, Fy, Fz, Mx, My, Mz) from rotor blades
Main bearing
Main shaft
Gearbox
sliding velocity
distribution
load distribution
Animation speed slowed down
© 2016 Sentient Science Corporation – Confidential & Proprietary
Validation of Loads
• Two strain gauges to measure bending moment (separated by 90o)
• One strain gauge to measure torque moment
• One accelerometer to capture hub speed
© 2016 Sentient Science Corporation – Confidential & Proprietary
Validation of Loads
0
100
200
300
400
500
600
700
800
900
1000
0 100 200 300 400 500 600
RotorTorque[kNm]
Time [s]
SCADA Sensor Turbine Model
© 2016 Sentient Science Corporation – Confidential & Proprietary
Learn More and Meet the Team!
Sentient Presentation Schedule WindEurope 2017
1. Introducing DigitalClone Live
2. Duke Energy Case Study
3. Main Bearing RCA
4. How to Value Digitalization
5. DigitalClone Live Product Update
6. Why Data Science Alone Wont Lower the Cost
of Energy
7. Moventas XL Life Extension Program
9. Rewitec Additives to Extend Gearbox Life
10. DigitalClone Bearing Product Release
11. Wind Loads Modeling
12. Data Fusion: Material Science & Data Science
13. Drivetrain Modeling
14. Reducing Costs with Digitalization

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Wind Load Modeling

  • 1. © 2016 Sentient Science Corporation – Confidential & Proprietary Title: Wind Load Modeling Presenter: Dr. Adrijan Ribaric
  • 2. © 2016 Sentient Science Corporation – Confidential & Proprietary Sentient Science Materials Science Differentiation 1. Asset Management for Operators 2. Computational Testing & Reconfiguration for Suppliers ☑ Life Extension☑ Root Causes☑ Predict Earlier Key Industries Served WIND ENERGY • 22,000 assets under contract globally AEROSPACE • Rotorcraft, Fixed Wing, & Defense • (15 Years of R&D) RAIL • Wheel Rail Interface • New Market for Sentient Sentient Science is a trusted third party enabling life extension of rotating equipment through a digital platform, connecting operators and suppliers through asset actions that lowers the cost of energy.
  • 3. © 2016 Sentient Science Corporation – Confidential & Proprietary What's New at Sentient Science? 1. New Product: DigitalClone Bearing available beginning of 2018 as part of our strategy to enable suppliers to create their own DigitalClone life models 2. We have Business Value Assessments (BVA) to share on how operators are reducing costs with DigitalClone Live 3. We have 2 digitalization panel sessions at the booth 1. Tuesday & Wednesday at 13:00 4. We have a jazz band and party Tuesday night starting at 16:00 5. Do you like scotch? Drop your card to win €400 bottle of scotch
  • 4. © 2016 Sentient Science Corporation – Confidential & Proprietary Wind Turbine Dynamics Currently in Industry: 1. Wind Loads are captured on a wind farm level basis, not turbine by turbine basis 2. Used in design stage, not during operation 3. Majority of SCADA is under-utilized and not properly curated Using DigitalClone: • Understanding loads and reliability on an asset basis • Replaces the needs for statistical models build out of field failure data
  • 5. © 2016 Sentient Science Corporation – Confidential & Proprietary Powertrain Dynamics Currently in Industry: 1. Wind Loads are captured on a wind farm level basis, not turbine by turbine basis 2. Used in design stage, not during operation 3. Majority of SCADA is under-utilized and not properly curated Using DigitalClone: • Understanding loads and reliability on an asset basis • Replaces the needs for statistical models build out of field failure data
  • 6. © 2016 Sentient Science Corporation – Confidential & Proprietary Drivetrain Dynamics and Reliability Loads (Fx, Fy, Fz, Mx, My, Mz) from rotor blades Main bearing Main shaft Gearbox sliding velocity distribution load distribution Animation speed slowed down
  • 7. © 2016 Sentient Science Corporation – Confidential & Proprietary Validation of Loads • Two strain gauges to measure bending moment (separated by 90o) • One strain gauge to measure torque moment • One accelerometer to capture hub speed
  • 8. © 2016 Sentient Science Corporation – Confidential & Proprietary Validation of Loads 0 100 200 300 400 500 600 700 800 900 1000 0 100 200 300 400 500 600 RotorTorque[kNm] Time [s] SCADA Sensor Turbine Model
  • 9. © 2016 Sentient Science Corporation – Confidential & Proprietary Learn More and Meet the Team! Sentient Presentation Schedule WindEurope 2017 1. Introducing DigitalClone Live 2. Duke Energy Case Study 3. Main Bearing RCA 4. How to Value Digitalization 5. DigitalClone Live Product Update 6. Why Data Science Alone Wont Lower the Cost of Energy 7. Moventas XL Life Extension Program 9. Rewitec Additives to Extend Gearbox Life 10. DigitalClone Bearing Product Release 11. Wind Loads Modeling 12. Data Fusion: Material Science & Data Science 13. Drivetrain Modeling 14. Reducing Costs with Digitalization

Editor's Notes

  1. 1- We computational model rotating components to understand the life through a material science based approach 2- this allows us to understand prior to failure where a crack is occurring and provide our customers with asset actions to extend the life of their machines 3- Different industries 4- Supplier vs. operator side Crack initiation (lower left) -> life extension (upper left) -> 3 markets
  2. Our Turbine model simulates the interaction between wind and elastic turbine structures
  3. Our Turbine model simulates the interaction between wind and elastic turbine structures
  4. Although drivetrain loads are experienced from the rotor, generator, and mechanical brake, let’s focus on the loads originated from the rotor in this slide, for simplicity purposes.
  5. Our Turbine model simulates the interaction between wind and elastic turbine structures
  6. Add to validation section Overall error Left is speed, right is torque – make into moving avg