Innovation in textile machinery itma 2015, milan(italy)

Innovation in Textile Machinery
Milan, Italy
Suvin Advisors Pvt. Ltd.

Contents
 Spinning
 Weaving
 Knitting
 Dyeing
 Processing
 Printing
 Technical Textile
 Quality Control & Utility

Spinning

USTER introduces unique concepts for Spinning Mills
 USTER® TESTER 6 – the Total Testing Center
 Works with greater accuracy and reliability than ever
 Test speed - 800 m/min.
 Specially-developed sensor technology
 USTER® JOSSI VISION SHIELD 2
 The ultimate defence against cotton contamination
 The system can locate and remove the smallest particle of contaminant with
class-leading detection of both coloured and white polypropylene and other
synthetics

 USTER SENTINEL
 the successor of USTER® RINGDATA
 Offers full-scale optimization of the entire ring spinning process, the core of
yarn manufacturing
 Clear visuals highlight exact reasons for breaks, prompting fast and easy
problem-solving
 Fewer defective bobbins and minimized pneumafil waste
 USTER® QUANTUM 3
 Enhanced spinning efficiency and fabric improvement
 Automatic checks on the effect of splice distribution
 Colour and shade variation detection and online hairiness measurement

 USTER® TESTER 6-C800 for filament yarn
 Unique new twist scan facility extends the test options to make twister
settings easier
 Enables a breakthrough in the measurement of interminglings
 Testing speed - 800 m/min
 http://www.indiantextilemagazine.in/spinning/uster-introduces-unique-concepts-for-spinning-mills-at-itma/

Smart Precision Spinning components from TeraSpin
 Smart cradle for ring frame
 Smart cradle OH S 168 has been found to be very effective in producing yarn
with improved quality
 Smart cradle for roving frames
 TeraSpin has developed a smart cradle for the PK 1500 and PK P 2000 series of
drafting systems for roving frames on the same working principle
 The smart cradle combines the well proven advantages of constant nip
distance with spring loaded compensation for any variation in apron elasticity
or length
 Producing a roving with reduced irregularity with the Smart cradle will
automatically bring down the yarn irregularities in ring spinning
 Smart weighting arm for roving frames
 The PK P 2000 series of weighting arms are equipped with more visible top
roller load indicators and Smart cradles for better roving quality
 The PK P 2000 series top arm body is given a more durable, anti-corrosive
Nickel Chrome surface plating and comes with an ergonomically designed
attractive red lifting knob

Smart Precision Spinning components from TeraSpin
 Smart yarn catcher
 TeraSpin has designed the Smart yarn catcher and field trials show not only
reduced underwinding length but also, almost no residual yarn in the yarn
catcher
 Available for OEMs as well as for use by spinning mills for replacement of
components on existing machines
 http://www.indiantextilemagazine.in/spinning/smart-precision-spinning-components-from-teraspin/

Savio highlights niche products in winding
segment
 Breakthrough innovations in the winding segment
 Eco PulsarS
 A quantum leap forward in automatic winding
 The Level of suction for Spindles and bobbins feeding systems set
independently
 New Controlled Cut System, Yarn Tension Control System, Waste Collection &
Separation System and Upgraded Splicing Solutions
 The drumless Multicone technology
 Flexible, easy and fast change in the winding process to prepare all formats
 Packages for dyeing, warping, weft, knitting, double twisting, require a
different and flexible package formation in terms of geometry, edges shape and
density. It can achieve this kind of flexibility in the package formation

Savio highlights niche products in winding segment
 Volufil Multicone
 Automatic winder for continuous shrinkage, bulking and heat setting
 Combines thermic treatment and winding process on a single machine
 Multicone system allows the tailoring of package for different end use with
simple settings on PC
 http://www.indiantextilemagazine.in/spinning/savio-highlights-niche-products-in-winding-segment/

Saurer Schlafhorst and Zinser – Innovation hotspots
in Milan
 Autocoro 9
 BD 6
 Consumes 10 % less energy
 Spins reliably at up to 230 m/min in any length
 Zinser Speed 5A
 length of 2,016 spindles
 super-long, super-economical and extremely user-friendly
 energy savings by the suction system
 sensor-controlled OptiSuction yarn break suction system
 Reduction in length, lowers production costs by up to 11 %. It also occupies
up to 21 % less floor space
 Self cleaning System

Saurer Schlafhorst and Zinser – Innovation hotspots
in Milan
 Autoconer 6
 Eco-Drum-Drive system, Schlafhorst has cut the energy consumption of the
Autoconer 6 by up to 20 % compared with its predecessor
 self-adjustment turns the Autoconer 6 into an automatic package winder
 http://www.indiantextilemagazine.in/spinning/saurer-schlafhorst-and-zinser-innovation-hotspots-in-milan/

LMW creates value through Innovation
 Ring frame LRJ9 SX
 No. of Spindles - 1824
 Wide ranging counts
 Value added yarns compact, slub, multi count, multi twist and core yarn with
various fibres from Kevlar, aramid, ramie, flax, jute, modal, acrylic,
polypropylene, polyester, viscose and cotton with the unique change gearless
drafting drive
 Doff time of less than 100 seconds
 Futuristic green initiatives with
 Low Decibel spindles
 Lower power consumption through energy efficient motors, drives, patented
inverter driven dual suction system
 Draw frame LDA Z
 Duo digital autolevelling delivers quality sliver with CV 1m less than 0.4%.
 4 over 3 drafting system with shortest delivery distance handles the sliver
gently thus ensuring consistency and higher efficiency

 Comber LK69
 World‟s fastest comber LK69 and has been successfully working across the
globe at 600 npm with productivity levels of upto 2.1 tons/day
 New comber with eliminates change gears and pulleys by servo drives and
inverter
 Card LC636
 High productivity at uncompromised quality levels
 The 1.5 meter width card has the largest carding area and active flat index
(AFI) along with unique feeding system for delivering superior quality
Draw frame LDA Z Comber LK69 Card LC636

 Speed frame LF4200 AX
 New Speed frame with 240 spindles and new drive system
 With new Lap Transportation System and Roving Transportation System
 http://www.indiantextilemagazine.in/spinning/lmw-creates-value-through-innovation/

Bräcker’s new STARLETplus traveller for spinning
 STARLETplus traveller result into lower maintenance costs in the
spinning mill because of following specification:
 STARLETplus offers additional benefits in conditions like high humidity or
aggressive fibres,
 Service life can be prolonged by up to 50%
 Better resistance against corrosion
 Particularly recommended for viscose and CO/CV blends, dyed MMF fibres
and special applications
 Suitable for the entire yarn count range
 BERKOL Supergrinder
 for automatic grinding of ring, roving and air spinning top rollers.
 Improves the grinding capacity as compared to the previous version by more
than 50 per cent.
 Grinding capacity of up to 350 top rollers per hour
 Storage capacity of 450 top rollers with 32 mm diameter

Bräcker’s new STARLETplus traveller for spinning
 Power consumption can be reduced by 10 per cent
 With a touch panel for easy operation
 User interface is multi-lingual in German, English, Chinese, Italian, Spanish,
Portuguese, Russian and Turkish
 The other products which Bräcker will present at ITMA include TITAN and
ORBIT spinning rings, PYRIT and ZIRKON travellers, cost saving
maintenance tools, and the well-known range of BERKOL cots and aprons
 http://www.indiantextilemagazine.in/spinning/brackers-new-starletplus-traveller-for-spinning/

Salmoiraghi’s successful synthetic fibre automatic
handling technology
 IGV 2 automatic doffing system
 This is a battery-driven vehicle equipped with a special doffing module
featuring twin bobbin mandrels, and a pusher device
 The vehicle has a state-of-the-art inertial guidance system, ensuring millimeter
positioning accuracy in front of the winder
 This compact, highly manoeuvrable vehicle is the only feasible automatic
doffing solution in winding aisles characterized by low ceilings and tight
spaces, which preclude the use of classic overhead rail guided Doffers
 It is also an excellent solution, helping avoid fabrication and installation of
complex supporting structures
 IGV 2 can doff both latest generation twin chuck winders and classic single
chuck winders. If required, the vehicle can directly connect the winding and
packing areas.
 “Twin Mandrel Doffer” for 10+10 or 12+12 ends
 designed to transfer the doffed bobbins to “shuttle” transport vehicles
travelling on overhead monorail circuits
 http://www.indiantextilemagazine.in/textile-components/salmoiraghis-successful-synthetic-fibre-automatic-handling-technology/

Rieter presents strategies for innovation and
profitability
 Spinning Preparation Innovations
 New functions of the C 70 high-performance Card
 The C 70 high-performance card achieves excellent yarn quality at highest production
 Rieter controls the carding gap by means of precise flats guidance and with the
working width of 1.5m achieves the largest active carding area on the market
 Innovations in the pre- and post-carding zone facilitate a very specific waste selection
and thus an excellent raw material yield and sliver quality
 New package for the processing of synthetic fibres
 The new, very easily removable web bridge in a special package for the processing of
synthetic fibres allows trouble-free cleaning and an immediate restart of the card
 The second function in the package is the unique chute control with air pressure,
which simplifies the processing of synthetic fibres. This enables the C 70 card to
achieve high carding performance with synthetic fibres and as a result, good running
properties in spinning.
 EVObrush: The innovative flat cleaning unit EVObrush of the latest card generation
can also be retrofitted on older models. Its clothing can be replaced without the use of
tools, reliably keeps the wire clothing clean and improves sliver quality.
 http://www.rieter.com/fileadmin/user_upload/picturepark/ITMA_Innovations_2015_Original__75446.pdf

profitability
 New E 36 /E 86 combing set
 The new combing set achieves the greatest productivity on the market
 It consists of a new combing preparation machine, E 36 OMEGAlap, which is
able to feed six new E 86 combers. With 540 kg/h and therefore the supply of
almost 25,000 ring spindles, the set reaches the highest production output on the
market
 A new function simplifies setting and optimisation of the noil rate. This is made
possible by the new FlexComb circular comb from Graf.
 Rieter has the widest experience and the greatest range of solutions from simple
to full automation in the combing sector. With automation, the customer can
reduce the number of operators and simultaneously increase efficiency and
yarn quality.
 Comber conversions as an alternative
 For older generations of combers, Rieter offers conversion kits that improve the
productivity and yarn quality and make a reduction of the noil rate possible. On
the booth at the ITMA 2015, Rieter is demonstrating how quickly such a
conversion can be realised and what economic advantages the customer can
thus achieve

profitability
 New RSB-D 24 Double-head Autoleveller Draw Frame
 All autoleveller draw frames from Rieter use the same dynamic autolevelling system
for incomparable sliver uniformity, even at high delivery speeds of 1 100 m/min
 New ECOrized suction
 The ECOrized suction system on the new RSB-D 24 double-head autoleveller
draw frame lowers the energy consumption
 Older draw frame generations can also be retrofitted with the ECOrized suction
system
 New sliver sensor
 A sliver sensor, patent pending, makes a high quality in sliver coiling already
possible from the first metres following a can change
 New level of convenience
 The practical setting of suction and delivery speed on the display, as well as the
option of individual maintenance of the two heads, increases the level of
convenience for setting and operating the machine
 Together with the SB-D 22 double-head draw frame without levelling, a double-
head line requires 50 % less space and therefore - compared with a line of single-
head draw frames - also saves costs

profitability
 End - Spinning Preparation Innovations
 R 66 Automated Rotor Spinning Machine
 The success of the R 60 automated rotor spinning machine in recent years lies in the
good yarn tenacity and low yarn manufacturing costs. Contributory factors are the
low energy consumption and easy operation. At the ITMA 2015 Rieter is presenting
the new R 66 rotor spinning machine which makes yarn production even more
economical
 New lengths of up to 700 positions per machine. The new machine length reduces the
costs for the entire rotor spinning system
 Compared with the S 60, the the new S 66 spin box achieves higher speeds for
improved economy at the same yarn tenacity and yarn uniformity
 The new replaceable CHANNELpass simplifies the optimisation for different raw
materials
 New functions simplify operation and accelerate the replacement of technology
components
 The new electro-mechanical yarn traverse simplifies the setting of the winding angle
for a wide range of applications, for reliable package flanks and good unwinding
behavior
 Existing rotor spinning systems – modernised for synthetic fibres and higher speeds
with the ANTIstatic TWINdisc, the CHANNELpass, the clip-on opening roller or
complete sets for box modernisation, Rieter offers solutions that allow a quick
response to changed market requirements. Time and energy savings as well as
production increases lead to a better return.

profitability
 End - Spinning Preparation Innovations
 J 26 Air-jet Spinning Machine
 With the J 26, Rieter extends the application range for air-jet technology and
presents an additionally optimised machine
 New: Processing of polyester with P 26 With the processing of polyester, the
challenge lies in the deposits of spinning finish and co-polymers. For this
reason, Rieter now offers the option P 26 which significantly extends the time
between the necessary cleaning operations
 A new option is the application of six robots on the machine. This allows
applications which imply a higher rate of ends down or quality cuts to be
processed.
 New option for soft yarns: The majority of air-jet yarns are later processed to
knitted fabrics which require a softer touch. To this end, Rieter has developed
technology components and setting parameters.
 Rieter has for many years successfully used the Q 10 A yarn clearer in rotor
spinning. Now it has been further developed for air-jet spinning. Based on an
accurate monitoring of yarn structure, hairiness and yarn diameter, it interprets
not only the standard functions but also the yarn tenacity

profitability
 Options of the K 46 Com4 Compact Spinning Machine
 With 1824 spinning positions, the K 46 Com4 compact spinning machine increases
the production per square metre in the spinning mill
 Rieter now offers a quality package for the K 46 that leads to a significant
improvement of the quality parameters CVm and IPI. It is an ideal supplement for
spinning mills with high quality requirements
 The energy consumption per kilogram of spun yarn from Rieter compacting
system with suction drum today already lies far below that of apron systems. The
new double-sided suction system ECOrized for long compact spinning machines
now additionally reduces the energy consumption
 G 32 Ring Spinning Machine optimised
 The G 32 ring spinning machine is, like its big sister, the G 36 ring spinning
machine, a guarantee for economically produced ring yarns. Now available is the
revised G 32 ring spinning machine with a maximum length of 1824 spindles and
with the innovative suction tube ECOrized
 In addition, a quality package for improvement of the yarn quality, a flexible
change between S and Z twist and a special package for the processing of polyester
is available. Best fit for this package is the new traveller STARLETplus from
Bräcker. Moreover, Rieter has further improved the reliability of the machine.
 Also the G 32 ring spinning machine can now be retrofitted with the suction tube
ECOrized. This also applies to the machines G 33, G 35, G 36. The conversion with
the suction tube ECOrized permits sustainable energy and cost savings

profitability
 SPIDERweb Mill Control System - new functions for the spinning mill of
the future
 The Rieter SPIDERweb mill control system is the only system on the market
which covers the entire spinning mill from fibre to yarn
 For the first time, Rieter is showing a mobile solution that not only provides
an overview of the data of the spinning mill, but also offers a configurable
alarm function
 With six new modules respectively functions, SPIDERweb opens the door to
an Internet-based, intelligent spinning mill control. The system offers the
following advantages:
 Permanently monitored sliver and yarn quality
 Incorporated expertise
 Optimal allocation of operating personnel
 Support for systematic preventative maintenance
 Fact-based and quick reaction to deviations
 Increase in plant availability and productivity

Saurer AG – Innovation hotspots in Milan
 Saurer Schlafhorst
 Rotor spinning machines from Schlafhorst - setting new benchmarks.
 E³ – triple added value
 Schlafhorst will be presenting new rotor spinning machines that have been
awarded the E3 label at ITMA 2015. They offer spinning mills a triple added
value in the areas of energy, economics and ergonomics
 Revolutionary Autocoro: the new generation is here
 The revolution in rotor spinning continues: Schlafhorst is presented the next
generation of the revolutionary Autocoro at ITMA 2015. The innovative single
spinning position technology proves its technological superiority once again
 Compared to the previous model, the new Autocoro uses much less energy –
the savings are in a two-digit percentage range. Longer machines, higher rotor
speeds, intelligent automated processes and minimized maintenance costs
quickly increase efficiency, productivity and profitability. The next generation
of Autocoro leaves the competition far behind and is defining a new benchmark
for rotor spinning
 http://saurer.com/fileadmin/user_upload/Press_Releases/201509_SAURER_Pressrelease_Pre__ITMA_2015_EN_FV.pdf

 Rotor spinning machines from Schlafhorst - setting new benchmarks
 Autocoro 9
 Practical rotor speed up to 1,80,000 rpm
 Maximum number of rotors 600, with 6 doffers
 Packages can be produced up to 350 mm diameter with optimized package density
 Saving in energy cost by 25%
 Autoconer 6
 Splicing time reduced by 3 seconds due to extra bobbin waiting for feed
 Efficient doffer, helps to find out the leading end on package
 Bad bobbin / double piecing bobbin cleaning & re feeding unit
 Special rewinding drums are provided
 Wobbling empty package sensor on cradle, rejects damaged paper cones to avoid bad
packages

 Rotor spinning machines from Schlafhorst - setting new benchmarks.
 BD 6 – the future of semi-automatic rotor spinning
 Schlafhorst presented a new, even more productive, energy-efficient and user-
friendly generation of the BD 6. Take-up speeds of up to 230 m/min, two-digit
energy savings, an LED signal system for fast checking and an ergonomic
machine operation are some of the pioneering improvements. Schlafhorst is
defining the new performance standard of the future in the semi-automatic area
as well
 The BD 6 is in a class of its own. Equipped with patented high speed
technologies from the Autocoro, the BD 6 surpasses the qualitative and
economic standards of semi-automatic rotor spinning machines which the
market has known up until now

 Winding machines from Schlafhorst - the best original ever.
 Package quality redefined
 Schlafhorst unveiled the new Autoconer 6. The innovative winding machine has
been available for delivery since the beginning of the year
 Schlafhorst is presented an updated generation of the new Autoconer 6, which
is even more energy efficient, economical and user-friendly. This is why the
new generation was awarded the E³ label for triple added value in the areas of
energy, economics and ergonomics
 With a fully automatic link to the latest Zinser ring spinning machines and the
currently most advanced automation solution, the Autoconer impressively
proves its claim to leadership in the sector. The unlimited possibilities for
process-oriented package optimisation, bobbin processing and rewinding will
be demonstrated on a second machine
 We will be setting new standards for packages in the future, as the Autoconer 6
has redefined the performance criteria for quality packages. Autoconer 6 – the
best original ever

 Schlafhorst presented the new service concept "SUN – SERVICE
UNLIMITED“
 For the delivery of original spare parts the SECOS e-commerce platform
guarantees the fastest response times
 Yet SUN does not only stand for the best service, but also for unlimited
innovation. Schlafhorst creates technical innovations that can be retrofitted in
existing machinery. With improved original parts, modernization kits,
technology kits and service kits Schlafhorst takes on the responsibility of
innovation for the entire product life cycle and ensures that Schlafhorst and
Zinser customers with older machine generations will always be able to
benefit from technological advances.

 Zinser
 Ring spinning machines from Zinser - Pioneer of cost-effective automation.
 Pioneer of cost-effective automation
 Zinser Speed 5A with length of 2,016 spindles
 Reduction in length, lowers production costs by up to 11 %. It also occupies up to 21
% less floor space
 Zinser presented as a pioneer of new cost-effective automation solutions for ring
spinning. The latest machines from Zinser have the E³ label, the guarantee for triple
added value in the areas of energy, economics and ergonomics
 Schlafhorst and Zinser exhibited a fully-automatic linked system solution, from the
roving frame to the winding machine
 It is the perfect interplay of a highly integrated automation solution for the greatest
possible energy savings, maximum economic efficiency and optimum user-
friendliness.
 With the Zinser CoWeMat and CoWeFeed doffing automation systems, the world's
most economic self-cleaning compact spinning technology Impact FX, and the proven
cutting-edge technology for reliable and precise processes, Zinser is setting new
standards with every machine length for yarn quality and profitability in ring
spinning.

 Allma Volkmann – Competence in twisting
 Allma and Volkmann attract the attention of industry professionals with numerous
technological innovations at ITMA in Milan. Technologies that generate even more
customer benefits and set performance directions in the market: the guarantors for
success are called the CompactTwister, CarpetTwister, CarpetCabler, Heat-Set and
TechnoCorder TC2
 CompactTwister sets new standards
 With the CompactTwister, high performance twisting machine for staple fibre yarns,
which was awarded the E³ label for triple added value in the areas of energy,
economics and ergonomics
 Energy savings of up to 40% can be achieved with the eco-drive concept and the
ecospindle technology with adapted spindle combinations
 The systematically integrated HD feeds are setting new standards for efficient further
processing in the areas of energy savings and optimized feed weights
 The productivity of the CompactTwisters is 30% higher, thanks to the high delivery
speeds of up to 120 m/min
 The ergonomic benefits of the CompactTwister include greater ease of use due to the
improved take-up geometry, central settings and handling aids, which result in an up
to 10% reduction in operating times
 The CompactTwister covers all yarn materials as well as count ranges, and with its
high yarn and package quality offers the best conditions for optimal added value –
today and tomorrow

 The CarpetTwister/CarpetCabler and Heat-SET offer even more customer
benefits
 Volkmann is winning over customers with the new CarpetTwister and
CarpetCabler product generation
 The new generation was awarded the E³ label for triple added value in the areas
of energy, economics and ergonomics
 The outstanding characteristics are the energy-saving spindle family and the
maximum quality with optimum economic efficiency. Spindle and spindle pot
versions as well as drive and storage technology enable very high energy
savings of up to 40%. With delivery speeds of up to 120 m/min during
uptwisting, reduced space requirements due to smaller spindle gauge and the
adaptation of the spindle speed, productivity can be increased by up to 45%
 Operating times can be reduced by up to 8%, thanks to the pneumatic creel,
threading aids, new pneumatic centrally adjustable creel yarn brakes and ball
yarn brakes. A new feature is the computer controlled drive system, which
enables a quick changeover to new yarn lots and the change of production
parameters. This increases the machine availability and simplifies operation.
http://saurer.com/fileadmin/user_upload/Press_Releases/201509_SAURER_Pressrelease_Pre__ITMA_2015_EN_FV.pdf

 The TechnoCorder TC2 offers triple added value
 The TechnoCorder TC2 was awarded the E³ label for triple added value in the areas
of energy savings, productivity increase and ergonomic improvement
 The TechnoCorder TC2 is winning over customers with its independent spindle
technology, 400 m/min delivery speed and the 25% higher package density. And this
pays off: productivity is up to 30% higher and energy costs drop by up to 10%
 The TechnoCorder TC2 is distinguished by attractive developments, such as the new
FlexiPly equipment for the production of hybrid yarns and the new larger 830 mm
spindle spacing for the processing of coarse yarn counts. Energy-optimised modern
drives and a lean yarn balloon, thanks to the optimized balloon geometry and height-
adjustable balloon yarn guide, lead to low energy costs.
 The independently driven spindles enable limitless possibilities for the creation of
new twist constructions
 Two spindle gauges cover a large range of yarn counts, from 235dtex to 33,000dtex.
PrimePac quality twist packages can be manufactured according to individual needs.
Compact twist packages save up to 30% in transport costs and make further
processing more efficient
 Special attention was given to the ergonomics, resulting in the independent spindle
unit and new section concept enabling an ergonomically friendly spindle design. The
operating elements and the entire spindle area can be easily accessed by the operating
personnel. This saves set-up time.

 Heat-SET shortens the production process of carpet yarns
 After cabling, BCF carpet yarns are heat set in a second process step to stabilise
the shape.
 Volkmann integrates this process step in the cabling machine – cabling and heat
setting in one process run
 Interim storage and handling are no longer needed at all, process costs are
clearly reduced and a significant contribution to economic efficiency is achieved
with the faster order turnaround times, shorter process sequences and greater
system utilisation.

 Saurer Components
 Heat-SET shortens the production process of carpet yarns
 After cabling, BCF carpet yarns are heat set in a second process step to stabilise
the shape.
 Volkmann integrates this process step in the cabling machine – cabling and heat
setting in one process run
 Interim storage and handling are no longer needed at all, process costs are
clearly reduced and a significant contribution to economic efficiency is achieved
with the faster order turnaround times, shorter process sequences and greater
system utilisation.

Trützschler Spinning
 Trützschler SPINNING exhibits an advanced card with increased productivity and
energy efficiency
 Card – TC15
 Card No. 50,000 displayed at ITMA
 15% higher productivity, with 500 meters/min. delivery speed
 JUMBOCANS - Maximum can diameter of 1200 mm
 Compact card, smallest floor space
 Lowest wastage%
 T-Move system – Cans are not moved during can change, instead sliver feeding is
moved in linier direction
 T-LED System – It visualizes the can filling from long distance also. Operator can see
at a glance that which card requires empty can urgently
 TC-15S series is for manmade fibres
 T-SCAN TS-T5 – Foreign fiber separator
 White PP detection is improved
 Low energy & air consumption
 Low good fiber loss
 Low maintenance cost
 Can in fitted in existing cleaning lines
http://www.truetzschler-spinning.com/

 Toyota-Truetzschler Comber – TCO 12A
 Automatic lap change
 Automatic piecing improves quality at greater level
 Jumbo cans of 1200 mm dia
 Increased nip rate up to 600 nips/min due to dual drive system
 The draw frame product range has been further expanded
 Here, the focus is on increased efficiency and reduced personnel requirements
 Development in the field of combing has also not stood still
 The Superlap requires less personnel and the Toyota-Trützschler Comber will
show new application-oriented features.

 Quality yarns are only possible with efficient foreign part separation in the
blow room. With three detection technologies in one machine, Trützschler has
already set a high standard. At the ITMA, further technologies will be added
to the existing three. As a result, separation is even more effective.
 The data monitoring system T-Data is increasingly becoming standard. Due to
Trützschler-specific sensors on the machines, important quality data that
cannot be acquired by any other system can be managed and evaluated here.
This includes for instance neps in the card sliver or the energy consumption of
the machines.

Trützschler Card Clothing
 Trützschler CARD CLOTHING has expanded its flats selection by two new
products which have been developed for special applications
 The flat top NOVOTOP 58 is optimally suited for application in the area of
fine combed yarns at high production speeds
 The flat top NOVOTOP 30 was developed for the processing of coarse and/or
dyed fibres and regenerated fibres for rotor spinning. Both flat types are
available as MAGNOTOP and Classictop.
http://www.truetzschler-cardclothing.com/

Trützschler Man-made Fibers
 Trützschler MAN-MADE FIBERS informs about new machines as well as new
processes and end products. On the occasion of the ITMA, the company introduces
a new generation of staple fibre machines to the market. The advancements stand
under the heading of modularity - all components are designed as stand-alone
units.
 The new modular components demonstrate their advantages not only in complete
Trützschler installations; they are also ideal plug-and-play units when modernising
existing installations. Ever since the product range of the Egelsbach equipment
manufacturer includes staple fibre spinning, the focus - in addition to machine
manufacturing - is increasingly also on product development. Trützschler Man-
Made Fibers‟ „Hollow Conjugate Fibres“ are a new type of self-crimping fibres,
distinguished by an extremely environmentally friendly spinning process.
 The filament sector highlights the diversity of its product range for the economic
production of high-quality carpet yarns. The focus is on the new 3-end spinning
system M30 with reliable components such as the polymer-independent spin beam
and the HPTex texturing system. The portfolio thus covers 2-end, 3-end and 4-end
concepts for various polymers, including recycled material. Now it is possible to
respond to all process requirements as well as spatial or economic conditions even
more effectively.

Suessen Spinning
 Innovative Compact Spinning System Reduces Cost Significantly
 The highlight will be the EliTe®CompactSet Advanced – a compact spinning
system with various new features. The goal of the new development was an
increased lifetime of many components, such as lattice aprons and inserts and the
reduction of maintenance costs
 With the flip-over technology for example the housing can be used upside down,
because top and bottom parts are identical. Different colours – red and yellow –
indicate the two sides. As a result the use of top roller cots can be doubled.
Customers benefit from lower costs for maintenance, handling, and alignment. In
addition, the top roller cots on the new system have bigger diameters –The lifetime
of the larger cots is substantially longer; an improvement in lifetime of up to 165 %
is possible.
 Suessen presents various new Premium Parts for rotor spinning machines. The
new TwistTrap-Navel has a modified nozzle, combined with a patented twist-
retaining element. The TwistTrap-Navel, which is applicable to all types of
spinboxes, provides an additional false twist, which results in better spinning
stability. The production can increase by 10 % to 15 % due to the possible twist
reduction. Another new Premium Part is the PS7 TwinDisc – a support disc with
reduced width. The reduction from 10 mm to 7 mm results in less flexing work
between rotor shaft and disc. The benefit is a lower energy consumption; savings
of up to 11 Watt are possible, depending on the rotor speed.
http://www.suessen.com/

Marzoli Spinning Solutions
 Marzoli New Compact System
 Marzoli launched its new compact device
 Compact devices are increasingly used in spinning mills: the positive aspects
stemming from their application (e.g. higher resistance, lower required twist,
less hairiness, etc.) have fostered spinners to apply compact devices on an
increasing variety of counts (coarse, medium, thin and extra-thin counts) and
types of yarn (combed, carded and synthetic yarns). Marzoli Compact System
constitutes a leading-edge application that guarantees top performance, high
flexibility towards specific production requirements, minimized maintenance.
 Marzoli Remote Maintenance (MRM) was presented, that allows to monitor
and control all instruments of a production unit through the use of any mobile
device
http://www.marzoli.com/

 The new FT60/FT70 Series Roving Frames
 FT60 and FT70 roving frames rely on multi-motor drive systems and modular
design, allowing to reach up to 224 spindles.
 The completely electronic drafting system of Marzoli FT60 and FT70 series ensures
the highest degree of flexibility: the draft can be changed by simply inserting the
new draft parameter on the touch screen interface, no mechanical modification is
required. Thanks to Marzoli‟s end-to-end production management platform
(YARNET), the draft can also be inserted remotely (e.g. from the production
manager‟s computer).
 FT60 and FT70 roving frames are fully integrated with Marzoli Bobbin Transport
systems and ring frames through specific mechanic solutions (e.g. dedicated creel
system for transport trains) and software production control platform (YARNET),
thus realizing a superior and fully integrated Spinning Section maximizing overall
coordination and effectiveness of roving and spinning operations through a
constant and regular supply for the spinning frames, allowing for full and
enhanced productivity of the spindles.
 Marzoli‟s FT60 and FT70 roving frames represent outstanding machines also from
the point of view of energy savings thanks to Marzoli most advanced on-board
green technology.

 The New CM7 Comber
 new CM7 comber with automatic Lap Piecing
 The new CM7-LP comber is the result of a thorough activity of research and
development that has led to the achievement of the maximum results on:
 Quality (substantial reduction of neps and short fibers, perfect evenness of the sliver)
 Productivity (mechanical speed up to 600 nips/min with production volumes up to
85 Kg/h)
 Efficiency (reduction in energy consumption, better selection of fibers and reduction
of noil percentage);
 These results have been achieved with optimization of the following parts: driving
head, nipper unit, feeding rollers, detaching rollers, circular comb, top comb and
drafting system.
 Premium efficiency electric motors grant electric efficiency standards over 90%
entailing almost no energy waste and much lower power consumption levels
 One of the greatest innovations introduced with the new CM7 comber is the
automatic lap piecing technology. This technology automatically changes the
empty tubes with full laps and restarts the machine without the operator
intervention. This highly reliable system allows to increase the efficiency of the
machine thanks to the reduction of machine downtimes and operator‟s effort.
Moreover, the automatic lap piecing system also has a positive influence on quality
as it entails the perfect overlapping of the two batts thereby increasing the
regularity of the sliver also in the points where lap change has occurred.

 Advanced Integrated Bobbin Transport System.
 Marzoli Bobbin Transport systems highlight full mechanical and logic
integration with roving and spinning frames thus realizing a superior and
integrated Spinning Section maximizing overall coordination and
effectiveness of roving and spinning operations through a constant and
regular supply for the spinning frames allowing for full productivity of the
spindles
 Marzoli Integrated Bobbin Transport System can be tailored to customer‟s
specific production process through two main configurations:
 Random Transport System: the bobbins are carried by a closed-circuit overhead
chain along the aisles between the spinning frames. This solution perfectly suits
high production spinning mills with uniform production programs
 Block Creeling Transport System: roving bobbins are brought to the reserve row
of the spinning frame or directly inside the creel of the spinning frame by trolley
trains, maximizing overall automation and effectiveness of bobbin handling and
transport operations

 USTER introduced five new and improved systems for quality-minded
spinning mills. `Managing a spinning mill with quality in mind´ is the
unique USTER concept behind the launches
 USTER® TESTER 6 – the Total Testing Center
 Works with greater accuracy and reliability than ever
 Test speed - 800 m/min.
 Specially-developed sensor technology
 USTER® JOSSI VISION SHIELD 2
 The ultimate defence against cotton contamination
 The system can locate and remove the smallest particle of contaminant with
class-leading detection of both coloured and white polypropylene and other
synthetics

Weaving

Lower energy costs for BCF Yarn production from
Oerlikon Neumag
 RoTac3 makes high energy savings and this technology forms the tangle
knots with a pulsating instead of a continuous air current
 This means that compressed air is only consumed if a tangle knot is to be
formed
 This is achieved with a special tangle nozzle that rotates with the yarn.
 Several holes are incorporated around the nozzle cover, according to the
number of desired knots and the distance between them
 If a hole is now positioned over the compressed air opening, an air blast is
released and tangles the yarn
 Tangle knots can not only be produced at defined distances and strengths
 The discontinuous compressed air impulse also considerably reduces the
required volume flow and compressed air consumption by up to 50 per cent
compared to conventional tangle units, depending on the yarn type
 http://www.indiantextilemagazine.in/fibre/lower-energy-costs-for-bcf-yarn-production-from-oerlikon-neumag/

Karl Mayer’s ground-breaking technical innovations
at ITMA
 HKS 2-SE and a HKS 4-M
 A stylish, energy-efficient and ergonomic HKS 2-SE and a HKS 4-M of the
next generation which will be processing patterned sectional beams produced
on the new DS Opto-EC
 HKS 2-SE
 Width - 130″
 Gauge of E 36 produces an elastic locknit for sportswear
 The Low Energy Option LEO based on an improved interplay of drive
technology, oil viscosity, heat-resistant machine components and operating
temperature, reduces the energy consumption by up to 10%, which reduces
costs and improves the sustainability of materials
 An integrated camera system for complete fabric inspection provided as
standard equipment, ensuring total coverage, i.e. 100% monitoring of the
finished fabric, the monitoring zone starts much closer to the knitting point.
Defects can therefore be spotted much earlier and the machine can be stopped
sooner

at ITMA
 An LED lighting system as standard in two colours, i.e. bright white for a
clear view of the yarn sheet, the knitting elements and the fabric, as well as
red, which is visible from some distance away, for signalling a machine
stoppage in the event of a fault
 HKS 4-M EL - the four-bar high-speed tricot machine with N pattern drive
 Up to 25% faster than its predecessor
 Offers the usual high level of flexibility
 Enables the patterns to be changed very quickly and easily by inputting data
at the machine‟s display unit
 The machine can process even small batches efficiently, and can reduce the
amount of time needed to develop new and innovative fabrics
 The EL feature opens up completely new design possibilities due to shog
paths of 2″ and almost unlimited repeat lengths
 DS Opto-EC
 This innovative direct warper for processing non-stretch yarns combines
sectional and direct warping, thus, offering highest flexibility

at ITMA
 Yarn warp for yarn warp, the winding guarantees a high level of efficiency
when warping short warps for developing new products
 Cone warping with limited space requirements, since a minimum number of
packages is needed
 Can be used for the rapid warping of SWBs in the piece which is especially
useful with long running lengths
 Also offers optimum quality and a resulting high level of efficiency during the
subsequent processing stages

at ITMA
 Innovations from the lace machinery
 TL 79/1/36 Fashion machine
 Produce lightweight fabrics based on jacquard constructions, featuring relief-
like patterns with a distinct three-dimensional look, the result of a new way of
incorporating the heavy liners
 Makes the thick cord yarns look as if they have been sewn on, without any top
cording
 Can also be used as a fall plate raschel machine
 Standard Textronic patterns can be worked using the 76 pattern bars that are
available, without using the heavy cord option
 Ideal for producing exclusive, high-end lace bands and panels for dresses,
blouses and Jackets

at ITMA
 MLF 46/24
 Available in width of 242″
 Wide multibar lace machine with fall plate and
without jacquard bars, offering an impressive level of
productivity for a low investment outlay
 Can produce several lace panels side-by-side, as well
as wide, all-over-patterned textile webs and also
bordered fabrics with long repeats
 PRO WARP
 Offer maximum design flexibility throughout the
production process
 Maximum beaming speed is 500 m/min.
 Full beam diameter of 800 to 1,250 mm
 Working width of 2,200 to 5,600 mm
 The tensile force values may vary from 20 to 1,800 N
during warping

at ITMA
 MM 128/3.600
 Can process 128 yarns but, with a working width of 3,600 mm, is 1,350 mm
wider
 extended pattern options, the processing of a wide range of colours and yarns,
a high level of productivity and the production of warp beams of the highest
quality
 VSB Size Box
 Consists of three highly turbulent, uniform application zones with patented
application and squeeze rollers and a spray bar system
 Up to 10% fewer sizing additives are needed, energy consumption is reduced
during desizing and less effluent is produced
 Efficient size filtration produces a more uniform size film and generates less
dust

at ITMA
 Applying the size from a spray nozzle under pressure also results in an
extremely uniform application, This is due to uniform concentrations,
temperatures and viscosities as a result of the high size circulation rate
 The uniform liquor application also enables the double size box to be
converted to a single size box
 Offers advantages in terms of its ergonomics and clear layout
 The special design enables the warp sheet to be operated vertically during
delivery, which provides enough space for easy access to the machine,
unrestricted view for operator
 Extremely flexible
 Working range of the size bath - depends on the number of yarn ends and the
yarn count, may be as much as 20% higher

at ITMA
 Innovations from the lace machinery field
 KARL MAYR‟s new lace machines are the TL 79/1/36 Fashion and the MLF
46/24
 TL 79/1/36 Fashion Machine
 The new TL 79/1/36 Fashion machine can produce innovative Textronic® lace
looks never seen before in the lace sector
 These eye-catching products include lightweight fabrics based on jacquard
constructions, featuring relief-like patterns with a distinct three-dimensional
look – the result of a new way of incorporating the heavy liners
 This makes the thick cord yarns look as if they have been sewn on, without any
top cording
 The TL 79/1/36 Fashion can also be used as a fall plate raschel machine
 All the standard Textronic® patterns can be worked using the 76 pattern bars
that are available, without using the heavy cord option
 The design of the TL 79/1/36 Fashion makes it ideal for producing exclusive,
high-end lace bands and panels for dresses, blouses and jackets.
http://www.karlmayer.com/en/news-and-media/news/innovations-from-the-lace-machinery-field/

at ITMA
 Innovations from the lace machinery field
 KARL MAYR‟s new lace machines are the TL 79/1/36 Fashion and the MLF
46/24
 MLF 46/24
 With its new MLF 46/24 in a width of 242", KARL MAYER showcased an
exceptionally wide Multibar lace machine with fall plate and without jacquard
bars, offering an impressive level of productivity for a low investment outlay
 The concept of this new machine is based on considerably increasing its speed
compared to its predecessor at a gauge of E 18
 The last fall plate raschel machine was the MRGSF 31/16, having a working
width of 210" and a summation drive system
 The MLF 46/24, 242" can produce several lace panels side-by-side, as well as
wide, all-over-patterned textile webs and also bordered fabrics with long
repeats
 At ITMA the MLF 46/24, with a working width of 242" and a gauge of E 18, will
simultaneously be working four bordered webs with 145 cm widths of the
finished fabric and 150 cm long patterns. The non-stretch panels are intended to
be used in outerwear.
http://www.karlmayer.com/en/news-and-media/news/innovations-from-the-lace-machinery-field/

at ITMA
 PRO WARP
 Offer maximum design flexibility throughout the
production process
 Maximum beaming speed is 500 m/min.
 Full beam diameter of 800 to 1,250 mm
 Working width of 2,200 to 5,600 mm
 The tensile force values may vary from 20 to 1,800 N
during warping

New Dimensions in Circular Weaving from Starlinger
 Six Shuttle circular loom FX 6.0
 Sack bottoms are welded together instead of sewn
 Significant material savings
 Sack bottom makes it feasible to work with lighter fabrics, not to eliminate
seam allowance for sewing
 Coated & uncoated IC* STAR sacks can be produced, which ensures a tightly
sealed sack bottom

Innovation in Weaving
 Picanol
 Summum airjet & Optimax rapier looms were displayed
 Summum loom was running at 2015 rpm with zero setting. However this is
not practical speed. Practically this loom is running at 1200 rpm
 Optimax Rapier loom speed – 800 rpm for 190 cm, 600 rpm for 340 cm
 New models launching OptiMax-I, TerryMax-I, TerryPlus Summum
 Toyota
 JAT 810 airjet model was displayed
 Loom was running at 1000 rpm

Innovation in Weaving Preparatory
 WARP PREPERATION
 Sectional Warping Machine by NOVOMATIC
 High quality warp due to laser –monitored circumferential control in
conjunction with layer thickness control (LDR)
 Suitable for medium size sample & production of warps
 Working width 2200 mm /3600 mm
 Maximum creel capacity 800
 Maximum Warping speed up to 1000 mpm
 Maximum beaming speed 200 mpm
 Maximum beam dia 800 mm / 1000 mm
 Automated laser-controlled feed regulation system (LVR)
 Automatic drawing-in separation cords for better sizing/weaving
 KM teleservice
 Order input via office PC combined with network connection

Innovation in Weaving Preparatory
 Sizing Machine
 Perfect process control with high operator convenience
 Ensures maximum weaving efficiency
 Size box combinations with & without prewetting device, this ensures short
yarn path
 Rapid & gentle drying of yarn due to arrangements of drying cylinders in
various manners
 PRASHANT GAMATEX
 Sectional Warping
 Separate warping and beaming structure – Supertronic model
 Both side movable beaming structure
 Working width 1800 mm – 3800 mm in step of 200 mm
 Warping speed 600 mtrs/min
 Beaming speed 100 mtrs/min
 Beam diameter 800 mm / 1000 mm
 Accurate length measuring unit

Innovation in Weaving by TSUDAKOMA at ITMA
 Tsudakoma displayed their airjet loom with fastest rpm @ 2015, which is
record rpm in history of airjet technology
 Slow start – stop control
 New airjet loom ZAX9200i MASTER demonstrated jacquard weaving of
classy curtain at 850 rpm high speed.
 DSS-II direct sub nozzle System reduces air consumption drastically
 850 rpm for 340 cm loom
 TSC Tsudakoma style change system
 Shortens loom downtime
 30% saving in man hours required for style change
 Avoids damage of beam flanges
 TISS – Tsudakoma Internet Support System for better service

Innovation by Dornier at ITMA
 DORNIER
 New Generation Rapier Weaving Machines – P2
 P2 rapier machine is displayed first time
 Weaving of filter fabric for water & air filtration
 Positive controlled center transfer
 Machine width 320 cm, with 2 beams
 Earlier this kind of fabric was produced on special machines
 Specially developed cloth take-up results to produce high density fabric,
sustains reed impact of 5 tons & uniformity in filling density
 High reed impact of 5 tons needs to regulate warp tension with warp let-
off and cloth take-up at constant value
 SyncroDrive system regulates shedding tensions of such a heavy density
filter fabric

Innovation by Dornier at ITMA
 Rapier weaving machine – P1
 Upholstery fabric for office chairs.
 Monofilaments and different type of flock yarns used for filling
 Constant warp tension from full to empty beam due to Sensors for
measuring warp tension and regulate let-off
 Airjet Weaving Machine – A1
 Gentle filling insertion due to newly developed nozzles
 Suitable for weaving of suits
 1000 picks/min

Knitting

Saurer - Setting New Standards: ITMA 2015 with
innovations, E³ and SUN
 Epoca 7
 the innovative embroidery system - Productivity on a new level of high
performance
 In addition to energy savings of up to 5%, our customers can benefit from an
increase in productivity of up to 20%. The Epoca 7 achieves an embroidery
speed of 700 rpm, and is thereby up to 18% faster than the previous
generation. Along with the increased production speed, other processes were
optimized and improved to achieve the overall performance increase of up to
20%
 Innovative solutions lead to unparalleled adjustment options and top quality
production at the push of a button
 Innovation in the thread guide shut down, the newly developed thread
delivery and the flat, wear-resistant yarn path. The new electronic yarn
monitors detect yarn breaks quicker and more precisely. The new precise
thread cut ensures trouble-free production of high-quality embroidery
 Saurer Embroidery is a total solutions provider and supports the embroidery
process with qualitatively superior items and equipment, such as sequins,
soutache, HeatCut as well as auxiliary machinery, accessories and conversions

Saurer - Setting New Standards: ITMA 2015 with
innovations, E³ and SUN
 The EmStudio CAD/CAM system integrates all the procedural steps from the
drawing, punching and visualization to the production optimization, up to
the analyses of the operating data and the archiving of designs on a platform
 With the new iSed – the intelligent Saurer editor – the production and quality
can be easily and efficiently optimized

ITMA 2015 marks the market launch of Mayer & Cie.’s
spinitsystems
 Spinit 3.0 E
 Spinning, cleaning and knitting in only one machine
 Single jersey knitwear is manufactured not from yarn but
from roving straight from the spinning mill
Roving from
Flyer
Electronically
controlled
conventional 3/3
drafting system
Fine fibre bundle
Twin-jet false-
twist spinning
unit
Resolved on the
yarn guide into a
composite fibre
without a twist
Cleaning
Composite fibre
into loops by
conventional
circular knitting

ITMA 2015 marks the market launch of Mayer & Cie.’s
spinitsystems
 The combination of several processes also leads to lower overall capital
investment in machinery
 Space saving of one third because ring spinning and winding machines are
no longer required
 The Spinit 3.0 E is similar in dimensions to a conventional knitting machine,
viewed across the entire production process that leads to significantly lower
production costs
 Offers the user a gain in flexibility because in some cases different fabric
weights can be manufactured from the same flyer roving
 http://www.indiantextilemagazine.in/knitting/itma-2015-marks-the-market-launch-of-mayer-cie-s-spinitsystems/

New Knitting Technology for Medical Stockings by
Merz
 CC4 II – 8
 Four feed high efficiency circular knitting machine with
appliance reciprocated heel
 Can produce Medical compression stockings, Anti-
embolism stocking, Knee-braces, Ankle protectors, Fine
hosiery with or without reciprocated heel & toe
 Two electronic selection WAC actuators - One for tuck
and for clearing position for full three way technique
 The appliance reciprocated heel allows the knitting in of
the heel, a must for medical hosiery, a reciprocated toe
can also be knitted
 The integrated double welt appliance allows knitting of
double welts, elastic welts and double toe
 Diagonal stich cam movement gives improved plating
and individual stitch programming on each feed
 Touch screen allows easy programming of machine

Innovation in Knitting at ITMA
 WARP KNITTING MACHINE
 Tricot warp knitting machine HKS 2-SE
 High speed machine for producing stretch fabrics like sportswear, Swimwear,
Intimate apparel and Lingerie
 Up to 13% low power consumption due to LEO (Low Energy Option)
 Easier operations due to new KAMCOS 2 operating interface
 Equipped as a standard with integrated camera, new KARLMAYER fabric
monitoring system
 Working width 3302 mm
 Uniform illumination on working area of machine for showing machine
operation status
 Connected load 25 KvA
 Batching device is available
 Electronically controlled yarn let-off and take-up device
 Warp beam support for 2 x 812 mm size

Innovation in Knitting at ITMA
 WARP KNITTING MACHINE
 Tricot warp knitting machine HKS 4-M-EL
 High speed machine for producing stretch & non stretch fabrics like Shoes,
Automotive seats, vehicle interiors, outerwear, Upholstery fabric & velour
 Working widths 3302mm, 4572mm, 5334 mm
 Up to 13% low power consumption due to LEO (Low Energy Option)
 Easier operations due to new KAMCOS 2 operating interface
 Warp beam support for 4 x 812 mm size
 Motors are EL control

Dyeing

at ITMA
 ProDye flexible dyeing machine
 for warp preparation in the jeans sector
 Innovation in a dyebath featuring the Double Vario technology
 The machine feeds the warp yarns into two chambers having a yarn capacity
of 11.2 m through the dyebath, and this ensures that the liquor penetrates the
yarn optimally
 The liquor circulates at a rate of up to 10 times an hour
 The result is high, uniform dyeing, deep indigo shades and a marked
reduction in the overall number of products being classed as seconds
 Another advantage is that nitrogen technology can also be incorporated into
the process, which enables the total dyebath volume to be reduced by as much
as 20%
 A roller-raising system simplifies handling when dealing with broken yarn
ends and also facilitates cleaning

Thies GmbH displays products with a passion for
innovation
 iCone
 The new yarn dyeing machine, iCone, is ideal for bleaching and dyeing fibres
in different forms such as packages, warp beams, combed tops or flock
 The latest forms of flow analysis allow the piping system, the pump and the
pump impellers to be optimised, reducing pressure losses and therefore
lowering power consumption
 Offers the ability to dye in a traditional manner using reciprocating liquor
circulation or else to opt for ultra-short liquor circulation from one side only,
and a liquor ratio of 1:3.6.
 The machine is very practical as it can be matched to the
requirements of each application
 The delivery spectrum of the iCone is complemented by the
very latest, user-friendly control systems
 These integrate the in-house developed “green functions”
which provide users with standardised programs for
exploiting the optimisation potential in different process
steps

innovation
 Master H2O
 A fully-equipped variation of the iMaster H2O able to be used with a load
capacity of 20-80 kg for small production runs and laboratory work
 One aim is to operate the iMaster mini using the same (parameter) settings as
the iMaster H2O production version
 Undertaking the testing and optimisation phase on the iMaster mini offers the
possibility to incorporate new kinds of fabrics, recipes and processes in the
production sequence more effectively and more cost-efficiently.
 Another version for the treatment and finishing of light to medium-weight
terry fabrics is the iMaster F. Its chambers have capacities of up to 400 kg.

innovation
 Soft TRD SIII
 The soft-TRD SIII combines the perfect running conditions of the famous soft
TRD SII with the latest short liquor ratio technology
 Liquor ratios starting at 1:5 mean a variety of sensitive fabrics can be treated
gently
 The soft TRD III is ideal for finishing polyester fabrics because the machine is
fitted with a high-performance temperature control system
 MPS-G
 Multi-functional supply system for chemicals, solids and dyes
 Operates using a gravity-feed system which is ideal for treating products of
different consistencies, whether liquid, viscous or solid

 Liquid chemicals are processed fully automatically, while dyes and the like
can be added manually at any time
 Compact design and practicability, and is recommended for small dye houses,
groups of machines or continuous systems
 DyeControl
 This tool allows a transparent analysis of the treatment processes: rinse, wash
and dye baths are monitored online and displayed as graphics
 The visual representation of the process curves facilitates control of turbidity
and determination of the dyeing extract from the liquor
 http://www.indiantextilemagazine.in/dyeing/thies-gmbh-displays-products-with-a-passion-for-innovation/
innovation

Tecnorama’s innovative dosing and dyeing solutions
welcomes visitors at ITMA
 SHAKERAMA automatic dyeing machine
 Particularly suitable for the knit fabric made of all kind of fibres (natural, artificial
and synthetic
 Conceived to work with groups of more autoclaves carrying out simultaneously
dyeing cycles with different recipes but using the same dyeing program, up to
142°C
 The cooling system, working by a forced circulation of cold water, can bring back
the temperature down to around 30°C
 With the heating system used, perfect temperature uniformity and regularity are
guaranteed for all dyeing units
 ECODYERAMA
 Simple, economical but extremely practical instrument in order to analyse the
quality of wastewater after each operation, entailing the washing of textile
materials during the dyeing process
 Easy to use and can be applied on all existing dyeing machines
 Suitable for any type of fibre and/or form of textile material (Flock, Yarn, Reels
and Skeins, Fabrics, Mesh, etc.)
 Can monitor any type of dyeing technique
 A lot of water being wasted when performing unnecessary additional washes,
which can be saved
 http://www.indiantextilemagazine.in/dyeing/tecnoramas-innovative-dosing-and-dyeing-solutions-welcomes-visitors-at-itma/

Benninger innovation in dyeing and finishing systems
 Benninger-Küsters DyePad for knitwear and woven fabrics
 Great emphasis was placed on optimum accessibility and short, guided fabric
runs
 The nip dyeing option helps minimise dye liquor consumption and facilitates
economical dyeing of extremely short batches

 THEN AIRFLOW SYNERGY 8
 With the latest development the energy consumption is further reduced
 Every tube now has an individual frequency controlled blower with less
installed power
 Loading Capacity - The model extends up to 12 tubes with individual control,
 Suitable for various kinds of fabrics with better flexibility, quality and
ergonomics
Fongs Group displays range of innovative flagship
products

 THEN SUPRATEC LTM Long Tube Machine
 Variable angle, defined plaiting without any winch and a liquor ratio which is
setting new standards in long tube dyeing
 The machine is able to dye woven and knitted fabrics, made of natural, man-
made fibres and blends
 The weight range goes from 25 g/lm up to 380 g/lm
 Its high flexibility in terms of liquor ratio and the variable angle of the kier
results in considerable savings in additives, water and energy
 The current speed range goes from 80 to 600 meters/min. depending on the
fabric type
 Liquor ratio 1:5.5 up to 1:15 depending on the variable angle of the kier
 Low power consumption due to variable kier angle
 Up to three jets per tube with up to 1000 meters each
 Up to four tubes with coupling
 Variable nozzles
products

 THEN Automatic chemical dispensing system (CHD)
 The main purpose of the CHD is a fast and accurate delivery of small and
big amounts of chemicals to every target in the system and the elimination
of mistakes caused by the human factor
 Advantages are:
 Shortest call-off times
 Reduction of chemical costs up to 20%
 Reduction of labour costs
 Operators are not confronted with hazardous chemicals
 Reduces risks to environment
 No waste of chemicals
 Consumption optimised and controlled
 Controlled weighing and dispensing
products

 High Temperature Piece Dyeing Machine
 Suitable for different dyeing process with various types of natural, synthetic
and blended fibres
 Aiming to provide complete solutions, “Efficiency, Energy Saving,
Environmental Friendly
 Specially designed for fabric which is having tight and crease marks sensitive
structure, such as 40S/2, 26S/1, 20S/1, tightly knitted fabric and sensitive
shade
 Energy Saving: With various new functions, cotton reactive dyeing process
takes about approximately 248 minutes for light colour
 Offered various capacities per chamber, 300kg (JUMBOTEC), 250kg
(MIDITEC) and 200kg (MINITEC). Available in range of 1-12 tube
 FC30 color multi-function controller: By the Fuzzy Logic temperature control
function, the dye liquid temperature deviation can be minimized at +/-0.3 ° C.
products

 Lint Collector: Specially designed for loose structure type such as terry towel
and fleece. The collector can lint at the bottom and discharge it during
draining
products

 Fong‟s SUPERWIN High Temperature Single Flow Package Dyeing Machine
 Suitable for various material types such as package, warp beam and loose
fibre etc.
 During a single inside-out flow process, dry liquor discharged from the
pump enters the carries and passes through the spindles
 Only a sufficient water level at the kier bottom is required to maintain
steady pump operation
 It‟s not necessary to have all packages fully immersed with liquor. Besides,
the revolutionary wave dyeing technique is the way to execute a specific
period of change in pump frequency, smashing the packages like waves
such that it could move under differentiating pressure would lead to perfect
utilization of the advantage of dual flow concept. Hence lower liquor ratio
(The liquor ratio close to 1:3) is achieved.
 The pressurized dehydration is achieved by injecting compressed air into
the vessel to squeeze residual water, which save the production cost
products

 SUPERWIN can reduce the dyeing time at least 30 minutes and save the
cooling water
 Equipped with the new pump and the efficient motor, the dyeing
effectiveness is greatly improved
products

products
 GOLLER SINTENSA Washing Machine
 The principle has an inside rotor speed that is different from the outside drum
 The washing liquor collected in between the rotor drum and the perforated
drum will be squeezed through the fabric with every turn of the rotor inside
out and outside in
 This inside rotor generates a constant penetration of the washing liquor
through the fabric
 During this process the fabric lies flat on the surface of the outside drum and
is not exposed to any tension
 To secure this almost every roller which is involved in the fabric guiding is
driven individually. This allows handling even the most delicate qualities
 The differences between the different guiding rollers and drums are so little,
that the risk of fabric edges curling is limited
 Contamination is not only washed out from the fabric, it is also carried away
immediately after to prevent the fabric from re-soiling
 An inverter controls the flexible treatment of different fabric qualities

products
 GOLLER ECONOMICA Dye Padder
 Provides an even dyeing for knitted fabric without crease marks and any
other distortion
 Guarantees highest standard in reproducibility and handling, resulting in a
smooth and clear fabric surface after dyeing
 The deflection controlled rollers are working according to the principle of the
swimming rollers, irrespective of the overall pressure of the padder
 The deflection of the squeezing rollers is always in compliance with the
requirements to ensure an even dyeing from one side to the other
 The biggest diameters of guiding rollers ensure a safe fabric transport with
little tension
 Thermal plates keep the temperature of the dyebath homogeneously within
the required limits, whether it is cool or hot.
 With the precise dosing of pre-mixed dyestuff-alkaloid, the application of
precise and homogeneous pick-up and the linear nip of the deflection
controlled rollers
 The perfect choice for small to medium batches in open-width dyeing and
finishing for knitted fabrics

products
 The cutting-edge Stenter Frame Range – MONTEX 6500
 The machine applies PLC control system with Qualitex 750 software which
allows following for operating with safety and comfort, TwinAir system and
heat recovery system are equipped to further reduce energy consumption and
to contribute to superior production efficiency
 Long-distance technical support
 Automatic production process control system
 Monformatic Professional
 Ergonomic design
 Optional nozzle types give wide adaptability to textile technology, which
conform to the environmental-protection concept of energy conservation and
consumption reduction

products
 XORELLA XO TREND
 Rectangular shape offering app. 20% better usage of inside space
 Pin trolleys and pallets up to 1800 mm height can be used
 Reduced energy consumption compared to cylindrical vessel
 Improved insulation and cladding
 Smaller pit area compared to cylindrical vessel of similar capacity
 Pit depth for the vessel reduced by 50%, same pit depth like automatic
loading platform
 Optimized construction of all components
 http://www.indiantextilemagazine.in/dyeing/fongs-group-displays-range-of-innovative-flagship-products/

Jupiter Comtex Pvt. Ltd. - Indigo Rope Dyeing
Innovation
 The important innovation in
 The lease reed & ball warping headstock
 Indigo dye tank for rope dyeing
 Headstock of the long chain beamer
 Ropes are prepared on ball warping after which cones are converted into
ropes, hence there is no yarn waste or shade variation and also higher
productivity due to a continuous process.
 Digital tension control system

Cubotex unviels Universal Dyeing Machine
 Unimat Universal Hank Dyeing Machine
 Spray dye delicate yarn
 Available in all the AMRE series capacity and can give increased
flexibility in terms of product and load configuration
 Can apply dyeing & spray drying principles in one machine,
offering higher flexibility and lower costs
 The combination of different arm length and numbers allows a
higher capacity range compared with traditional spray dyeing
machines with fixed arm length
 Load flexibilty is another advantage as spray dyeing
configuration capacity is approx. 35% of nominal load in cabinet
configuration
 Can work at a very low liquor ratio with special circulation
system and axial pump
 Can treat yarn in bobbin form, fiber form and tops. Also hank
dyeing, plus pantyhose, socks and seamless dyeing machine

Eco Option for Black Wool
 Realan Black MF-PV
 Dyeing of black wool

Processing

Monforts to present sustainable technology solutions
at ITMA 2015
 The Monforts Eco Booster HRC
 Designed to minimise energy costs during drying and heat setting processes
on stenters
 Permits a computer-controlled adaptation of the heat exchanger performance
to the prevailing waste air stream
 Optimised efficiency is said to further reduce the process costs
 The machine runs fully automatically so that the operator has no additional
duties to carry out
 New Eco-Applicator for knitted fabrics
 The Eco-Applicator liquor application process is said to offer significant
energy savings with reduced drying capacity required for a wide range of
applications such as felt finishes, coated materials and medical textiles
including nano coating, water repellancy, softeners, flame retardancy and
insect repellancy
 New stentering chain
 A new maintenance free Montex horizontal stentering chain
 This new chain type will complement the well proven Montex chain systems
for horizontal and vertical chain return

Monforts to present sustainable technology solutions
at ITMA 2015
 The new Montex Hybrid Chain will be also available for retrofit to existing Montex
stenters
 Smartphone features for Montex 8500
 The company will offer a complete new and further enhanced visualisation
software with finger tip control features, offering smart phone-type
techniques for Monforts machine operators and ensuring smarter operating
procedures.
 Available for Montex new 8500 stenters, the new model also features a
redesigned operator‟s platform with ergonomic advantages during finishing
and coating processes
 High performance denim ranges
 A new Denim stretching unit will also be presented for achieving smooth
stretching under the highest processing speeds during denim shrinking and
finishing being incorporated into well proven twin shrinking units with twin
felt calender

iNTERSPARE presents modified Krantz and Artos
high-quality finishing machines
 Product Range
 Krantz Syncro shrink dryer
 Unbeatable performance can be admired especially during the drying of knitted
fabrics in tubular or open width form up to all fabric weights. Also in drying of
woven fabrics
 Possible to drive with one or more slim or wide fabric layers side by side.
 Additionally processes such as drying, shrinking, intermediate drying or drying
for formation of fabric can be proceeded on only one production line
 Allows long reaction times and high overfeeds up to 200 % on the screen belt.
This causes a slowly and gentle drying with an optimal stress relieving in the
fabric
 Krantz K30 stenter
 Special characteristics are the low-tension guiding of the fabric, the safe
pinning-on, the smooth fabric transport and long lifespan
 the patented air guiding, where the fresh air is got centralized in the dryer via
an entry slot and is guided in parallel flow with the fabric through the dryer,
the optimal temperature distribution with the help of the unique convey-air
nozzle system, the regulated, reproducible air distribution as well as the
consequent maximal moisture in the air circulation and the minimal waste
during cutting of the selvedges

 Artos Unistar stenter
 Efficiently distributes air across the entire width of the fabric, this achieves a
perfectly even product quality with optimal preparation for the subsequent
manufacturing processes
 Lubricationfree product conveyor chain prevents oil splatters on the material
web, and the chain paths require no lubrication
 Patented Econ-Air energy saving system, used and heated air is optimal
utilized, therefore energy can be effectively saved and production costs reduced
 Patented Star-Jet nozzle system ensures by an optimal distribution of the
temperature the highest quality of the goods
 Artos Vari-Flex dyeing padder
 Very flexible and powerful dyeing padder which has been constructed
especially for great utilization amplitudes in dyeing of woven and knitted
goods
 Guarantees highest equability of the application and can correct potential errors
out of the pre-treatment
 can be integrated in stenter frame combinations in dyeing processes, Thermosol
and Pad Steam dyeing aggregates as well as in CPB machines without problems

 Artos Uni-Flex impregnation padder
 To secure the optimal consumption of the chemicals and the best impregnation
results via a well-engineered machine construction
 More advantages are the easy handling and maintenance which additionally
speed up the switchover of impregnation processes and reduce the costs
 http://www.indiantextilemagazine.in/finishing/interspare-presents-modified-krantz-and-artos-high-quality-finishing-machines/

Simtex offers to be a game-changer in textile
calendering
 It uses a combination of high-tech synthetic fibres as the basis for its
exceptional heat resistance and durability
 The fibres are oriented to coincide with the direction of material to be
calendared, for maximum strength and smoothness
 Heat resistance of up to 300°C, as well as excellent gloss creation and
smoothness, created by microslip friction at the surface
 Offers much greater elasticity, at 0.2, matching the figure of 0.17 for cotton
rolls, but with an incomparable advantage in heat-resistance
 The lack of compressibility means polymer rolls cannot deform to cope with
uneven loading, so they can easily be damaged by debris or folds in fabric.
 Variations of only 4% it total nip pressure are enough to cause roll failure
 http://www.indiantextilemagazine.in/finishing/simtex-offers-to-be-a-game-changer-in-textile-calendering/

SprintOn Stenters from InspirOn impresses ITMA
visitors
 SprintOn Stenter
 SprintOn nozzles are better designed compared to Motex nozzles, ensuring
that more hot air is blown onto the fabric without consuming any extra energy
 New set of tracks wherein the chains move with much less friction. They are
redesigned to make them lighter in weight and yet stronger to withstand the
tension. Hence, electrical energy to move the chains is less due to lower
friction
 The graphic user interface (GUI) with regard to machine controls is
redesigned to make it more user-friendly
 Gives advantage of material savings, less energy consumption, increased
production, higher efficiency and availability, improved ease of operation,
reduction of downtime for maintenance, service and cleaning and remote
access
 http://www.indiantextilemagazine.in/exclusive/sprinton-stenters-from-inspiron-sure-to-impress-itma-visitors/

 TEMPACTA washing steamer for knitwear
 Especially developed for all low-tension washing processes
 Mainly used for diffusion washing (fastness washing) and for relaxation of
knitwear
 Washing drum can be integrated, an intermediate rinsing process or
additional intensification of washing is possible

 TRIKOFLEX drum washing machine
 Design with front and back washing effect, based on the patented double
drum technology
 guarantees high mechanical washing efficiency
 Not only enables low, controlled fabric tension, but also crease-free fabric
transport, even with sensitive fabrics
 The drum washing compartment also offers another advantage by controlled
relaxation of synthetic and elastane fibres
 Also predestine drum washing compartment for use with technical textiles
 The compartment is available with a working width of 5,400 mm
 The range for technical textiles is supplemented by the HYDROVAC water
removal system and the original Küsters finishing padder
 Offers new options in the technical textile field, not only with regard to the
technological processes but also with minimum use of resources

Innovation in textile machinery itma 2015, milan(italy)

Innovation in textile machinery itma 2015, milan(italy)

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