This document outlines inspection procedures for various stages of garment production including fabric inspection, sewing inspections, washing processes, finishing inspections and packaging inspections. It recommends inspection levels and sample sizes at each stage to check for quality, safety and compliance. Random sampling is recommended at multiple points to verify shipping marks, cartons, materials, workmanship, washing effects and measurements.
2. RECOMMENDED AQL 2.5/2.5 , LEVEL II (OR AS PER CLIENT REQUEST)
LOT VERIFICATION
RANDOM CARTON SELECTION
SHIPPING MARK & CARTON VARIFICATION
RANDOM SAMPLE SELECTION
METAL SCANNING
PIECE TO PIECE SHADE VARIATION WITH IN A CARTON
PACKAGING
STYLING
MATERIAL
APPEARANCE
FITTING TEST
PULLING TEST
WORKMANSHIP / APPEARANCE
SEAM STRENGTH
WASHING EFFECT ASSESSMENT
SAFETY PROTOCOL
GREY SCALE RATING
MEASUREMENT
MORE DETAIL ON REQUEST…
3. RECOMMENDED AQL 2.5/2.5 , LEVEL II (OR AS PER CLIENT REQUEST)
AT LEAST 50 % PACKED / AS PER CLIEN REQUEST
RANDOM SAMPLE SELECTION
SHIPPING MARK & CARTON VARIFICATION
METAL SCANNING
PIECE TO PIECE SHADE VARIATION WITH IN A CARTON
PACKAGING
STYLING
MATERIAL
APPEARANCE
FITTING TEST
PULLING TEST
WORKMANSHIP
SEAM STRENGTH
WASHING EFFECT ASSESSMENT
SAFETY PROTOCOL
GREY SCALE RATING
MEASUREMENT
MORE DETAIL ON REQUEST…
4. RECOMMENDED AQL 2.5/2.5 , LEVEL II (OR AS PER CLIENT REQUEST)
RECOMMENDATION, AT LEAST 30% FINISHED & 15% IN PACKINH AREA / AS PER CLIENT
REQUEST
RANDOM SAMPLE SELECTION
METAL SCANNING
PACKAGING
STYLING
MATERIAL
APPEARANCE
FITTING TEST
PULLING TEST
WORKMANSHIP
SEAM STRENGTH
WASHING EFFECT ASSESSMENT
SAFETY PROTOCOL
GREY SCALE RATING
MEASUREMENT
MORE DETAIL ON REQUEST…
(DUPRO)
5. RISK ASSESSMENT
RECOMMENDATION, AT LEAST ONE STITCHINH LINE ON AS PER LAY OUT
MATERIAL VERIFICATION
LAY OUT VARIFICATION
HARD PATREN CHECK
OPERATION WISE WORKMANSHIP CHECK ON MACHINES
OPERATION WISE S.P.I. CHECK ON MACHINES
OPERATION WISE STITCHING TECHNIQUE CHECK
MACHINES ADJUSTMENT CHECK
RECOMMENDED AQL 1.0/1.0 , LEVEL II (OR AS PER CLIENT REQUEST)
RANDOM SAMPLE SELECTION
STYLING
APPEARANCE
PULLING TEST
WORKMANSHIP
SEAM STRENGTH
SAFETY PROTOCOL
MEASUREMENT
MORE DETAIL ON REQUEST…
I P C
Division - I
6. RECOMMENDATION, AT LEAST ONE LOT / ROLL READY FOR LAYING A RANGE FOR CUTTING
FABRIC VERIFICATION
PATREN VERIFICATION
CUTTING TABLE & MACHINE CHECK
FABIC LAYING CHECK
GRAIN LINE / DIRECTION
RANGE TIGHTNESS & LOOSENESS CHECK
RANG HEIGHT CHECK
MARKER CHECK
WASTGAE CONTROLL
SHAPE CHECK
RECOMMENDED AQL 2.5/2.5 , LEVEL II (OR AS PER CLIENT REQUEST)
RANDOM SAMPLE SELECTION
PIECE TO PIECE SHAPE CHECK / HARD PATRREN
NUMBERING / BUNDLING
SAFETY PROTOCOL
RISK ASSESMENT
MEASUREMENT
MORE DETAIL ON REQUEST…
I P C
Division - II
7. RECOMMENDATION, AT LEAST 10% WASHED / AS PER CLIENT REQUEST
RECOMMENDED AQL 2.5/2.5 , LEVEL II (OR AS PER CLIENT REQUEST)
RANDOM SAMPLE SELECTION
RESSING & CONDITIONING
PIECE TO PIECE SHADE VARIATION
WASHING EFFECT ASSESSMENT & VEFICATION
WASHING TONE ASSESSMENT & VEFICATION
WASHING HAND FEEL ASSESSMENT & VEFICATION
RISK ASSESSMENT
STYLING
MATERIAL
FITTING TEST
PULLING TEST
SEAM STRENGTH
SAFETY PROTOCOL
GREY SCALE RATING
MEASUREMENT
MORE DETAIL ON REQUEST…
8. RECOMMENDATION, AT LEAST 02 LOTS IN WASHING AREA / AS PER CLIENT REQUEST
BACK PROCESS ASSESSMENT & VERIFICATION
LOT SIZE VEIFICATION
DRY & WET CONDITIONING
CHMICAL ATHUNITICATION
CHEMICAL COMBINATION VARIFICATION
TIMING, SPED, TEMRATURE, DRYING
WASHING EFFECT ASSESSMENT & VEFICATION
WASHING TONE ASSESSMENT & VEFICATION
WASHING HAND FEEL ASSESSMENT & VEFICATION
RISK ASSESSMENT
STYLING
MATERIAL
PULLING TEST
SEAM STRENGTH
SAFETY PROTOCOL
GREY SCALE RATING
MORE DETAIL ON REQUEST……
9. RISK ASSESSMENT
RECOMMENDED AQL 2.5/2.5 , LEVEL II (OR AS PER CLIENT REQUEST)
RECOMMENDATION, AT LEAST 30% IN FINISHING AREA / AS PER CLIENT REQUEST
RANDOM SAMPLE SELECTION
WORKMANSHIP VERIFICATION
PRESSING VARIFICATION
RIVET & BUTTONING VARIFATION
STYLING
MATERIAL
APPEARANCE
FITTING TEST
PULLING TEST
METAL SCANNING
WORKMANSHIP
SEAM STRENGTH
WASHING EFFECT ASSESSMENT
SAFETY PROTOCOL
GREY SCALE RATING
MEASUREMENT
MORE DETAIL ON REQUEST…
10. RECOMMENDED AQL 2.5/2.5 , LEVEL II (OR AS PER CLIENT REQUEST)
IF CARTONS AVAILABLE, VERIFY SHIPPING MARK, CARTON VERIFICATION & DIMENSION
RANDOM SAMPLE SELECTION
METAL SCANNING
FLODING VERIVICATION
EMBELLISHMENTS VARIFICATION
MATERIAL VERIVICATION
ACCESSORIESS PLACEMENT & VARIFICATION
BARCODES SCANNING & VARIFICATOIN
LABEL VARIFICATION
STYLING
APPEARANCE
FITTING TEST
PULLING TEST
WORKMANSHIP
SEAM STRENGTH
WASHING EFFECT ASSESSMENT
SAFETY PROTOCOL
GREY SCALE RATING
MEASUREMENT
MORE DETAIL ON REQUEST…
11. REQUIRED CLIENT DETAIL COMMENTS / REFERENCE SAMPLE
STYLING
MATERIAL
APPEARANCE
FITTING TEST
PULLING TEST
METAL SCANNING
WORKMANSHIP
SEAM STRENGTH
WASHING EFFECT ASSESSMENT
SAFETY PROTOCOL
GREY SCALE CHECK
MEASUREMENT
MORE DETAIL ON REQUEST…
13. LOT VERIFICATION
RECOMMENDATION: - AMERICAN 4 POINT SYSTEM / 20% OF LOT SIZE / (OR AS
PER CLIENT REQUEST)
RANDOM SAMPLE SELECTION
PACKAGING
LAY OUT / PATTERN / DESIGN CHECK
FABRIC S.P.L. CHECK
FABRIC REED / PICK CHECK
FABRIC GSM CHECK
FABRIC BOWING CHECK
FABRIC SKEWING CHECK
FABRIC DIA / WIDTH
FABRIC WEIGHT / LENGTH
FABRIC QUALITY CHECK
GREY SCALE RATING
RISK ASSESSMENT
MORE DETAIL ON REQUEST…
14. RECOMMENDED AQL 1.5/1.5 , LEVEL I (OR AS PER CLIENT REQUEST)
LOT VERIFICATION
RANDOM SELECTION
PACKAGING
PRODUCT VERIFICARION
MATERIAL VAFIFICATION
FUNCTIONAL CHECK
MECHANICAL CHECK
PHYSICAL CHECK
SCANNING
BATCH / VAILDITY
APPEARANCE
PULLING TEST
METAL SCANNING
WORKMANSHIP
SAFETY PROTOCOL
GREY SCALE RATING
MEASUREMENT
MORE DETAIL ON REQUEST…
15. LOT VERIFICATION
RECOMMENDATION: - AQL (OR AS PER CLIENT REQUEST)
RANDOM SELECTION
PACKAGING
YARN COUNT VERIFICATION
YARN THICK & THIN CHECK
T.P.I. CHECK
YRAN EVENESS CHECK
WEIGHT VERFICATION
LENGTH
YARN QUALITY CHECK
RISK ASSESSMENT
MORE DETAIL ON REQUEST…
16. LOT VERIFICATION
SHIPPING MARK VERFICATIO
PACKAGING
RANDOM SAMPLE SELECTION
PRODUCT VERFICATION
CONTAINER CHECK
SUPERVOICE LOADING PROCESS
QUANTITY VERFICATION
CONTAINER SEALING
SAFETY PROTOCOL
MORE DETAIL ON REQUEST…
17. LOT / QUNTITY VERIFICATION
SHIPPING MARK VERIFICATION
GROSS & NET WEIGHT VERIFICATION
PACKAGING
LABEL CHECK
PRODUCT VERFICATION
MATERIAL VERIFCATION
COUNTRY OF ORIGIN VERIFICATION
MORE DETAIL ON REQUEST…