1. HA-MEEM DENIM LTD
the ultimate
choice
Presentation on
Procurement
&
Denim Manufacturing
Process
Submitted By
Md.Tanim Ahsan
Procurement Officer

2. About Ha-Meem Denim Ltd
• HA-MEEM DENIM is located at a beautiful landscape of
Mawna, Sreepur along Dhaka-Mymensingh highway approx
65 kms from Dhaka. The company will have end-to-end
processes from spinning to finished fabrics to become a
complete vertical set up by 2014.
• Hameem Group is a diversified business conglomerate with
ventures in Garments, Banks, Insurance, Jute, Packaging,
Washing, Newspaper, TV Channel, Tea estates etc. The group
is one of the largest manufacturers of garments in the
country and it is but natural that it decided to capitalize its
core strength by setting backward linkage of Denim and
Spinning. HDL is thus one-stop solution provider for leading
apparel brands around the world.

3. Job Responsibilities

4. Y
How To procure?

5. Process after Workable LC
• Submit LC copy to the supplier.
• Confirm delivery date with quantity.
• Follow up regularly to ensure quantity and
quality.
• If create any problem in quality issue
communicate with supplier to send technical
person at factory.Sometime I visit supplier’s
factory to ensure quality.
• Receive documents from supplier & ensure
release in valid time.

6. TYPES OF YARN WHICH WE PROCURE
 Open End
 Open End Slub
 Ring
 Ring slub
 Ring Slub Lycra
 100% polyester
 Polyester Lycra
 Siro Yarn
 Viscose
 Tencel

7. Yarn sources

8. Available yarn
count used in HDL
For Warp: 6,7,8,9,10,12,14,16,20,30 (slub+
normal)
For Weft : 6,7,8,9,10,12,14,16,20,30 (slub+
normal)
Polyester: 150D ,300D, 600D, 200DP-40D, ,
300DP-70D
Lycra : 10L-40D, 12L-40D,12L-70D,16L-40D,
16L-70D,

9. YYarn
parametersoYarn count
oCount of CV%
oThick places
oThin places
oStrength
oCLSP
oRKM
oNeps

10. Faults of yarn

11. Faults of yarn

12. Faults of Yarn

13. Chemical
Chemical is the most important for denim process.Actually denim
fabric is made by yarn & chemical.Chemical using area is broad in
denim sector.Dying chemical procure from foreign countries.We
also procure washing,ETP & boiler chemical from local suppliers.

14. Dying Chemical
Name Supplier Consumption
( Day )
Origin Lead
Time
Function
Indigo
Vat Blue
Seven
Colours
500 kg China 54 To dye yarn.
Liquid Indigo Dystar 2500 kg China 45 To dye yarn
Bhanu Black Bhanu Dyes
Ltd
2500 kg India 55 To dye yarn
Caustic Soda Arabian
Alkali
2500 kg Soudi Arabia 60 To help for dyeing at
fixation and pH control.
Hydrosulfite BASF 1700 kg Germany 75 Using with reducing
agent indigo dyes.
Reducing
Agent
Bhanu Dyes 660 kg India 55 To soluble the Sulpher
dyes.
Hostafol Xtra Archroma 160 Thailand 45 To increase the wet
ability of yarn.

15. Dying Chemical
Name Supplier Consumption
( Day )
Orign Lead
Time
Function
Wax Bentech 500 kg Thailand 45 Used in sizing.
Belfasin GT Pulcara 180 kg Turkey 75 Used to make soft
fabric.
Belsoft -200 Pulcara 265 Turkey 75 It is softner.Used to
make soft fabric.
Leonil EHC Archroma 250 kg Singapore 50 For wet yarn.
Bevaloid4118P Universal
Ltd
650 kg Pakistan 54 Used for sizing.
Merserol
QWXL
Archroma 110 kg Singapore 55 Used for wet fabric.
Ladiquest 1097 Archroma 350 kg Singapore 20 It is a dying
auxilaries.

16. Finishing Chemical
We use different types in chemical in finishing.
We procure this chemical from local and foreign
supplier.The names of finishing chemical are given
below:
Acitic acid Lurapret D 579 Securon 540 ( Lofibrol MSD )
Lurapert DPS Lutexal HIT Stabilol ZM ( Prestogen FPL
H Peroxide Hostafol Xtra Belsoft 200 ( Softener )
Siligen SIE Fixapret Condensol FM Stabifix IND ( Fixing Agent )
Luraperet D-2374 Fixapret Resin F-ECO Enzyme ( Finishing )
Weating Agent ( Finishing ) Foracin STC NM Ecoplus Phantom Grey 2

17. Utilities Chemical

18. Washing Chemical
Soda Ash RSL Bleach Kci Antistain PAS
Silicon Oil Pumice Stone (2-3) Antistain RG B.S -99
Softener Flakes Blue Brightner Ennzyame GNT ( Washing )
Sodium Hypo Sodium Meta Enzyme Liq

19. Denim Manufacturing Process

20. What is Denim ?
Denim was traditionally colored blue
with indigo dye to make blue jeans,
although "jean" formerly denoted a
different, lighter, cotton fabric. The
contemporary use of the word "jeans"
comes from the French word for
Genoa, Italy (Gênes), where the
first denimtrousers were made.

21. YARN
Yarn is a continuous twisted strand of natural for synthetic
fibers used in weaving for Denim.We procure our required
yarn & keep in yarn store.Our production team collect from
store for warping as per production demand.

22. WARPING
Warping defined as parallel
winding of yarn from cone or
cheese package on to a warp
beam

23. Types of Warping

24. Warping Machines

25. Faults Of Warping
 Crossing
 Lapper
 Loose yarn
 Count mix
 Supplier mix
 Lot mix
 Tension

26. DYEING
The process of coloring fibers, yarns, fabrics
or garments by using different dyestuff for a
particular shade, with the help of suitable
chemicals(caustic, sequestering, wetting agent
etc.) at constant temperature and pressure is
known as dyeing.
In Ha-Meem Denim has two unit-
Slasher Dyeing Unit
Rope Dyeing Unit

27. Slasher Dyeing Unit
Specification of Sucker Muller & Panon dyeing machine:
Brand Sucker Muller
Origin Germany
Manufacturing year 2006
Number of Dye bath 08 (05-12)
Dye bath capacity 800 litters
Number of wash bath 06 (2,3,4,13,14,15)
Scouring bath 01
Scouring bath
capacity
1400 litters
Production Capasity 10-11 Lac meters per month.
Brand Panon
Origin Taiwan
Manufacturing year 2011
Number of Dye bath 10(5-14)
Dye bath Capacity 1400 Liters
Number of wash Bath 06(2,3,4,15,16,17)
Sourcing Bath 01
Production capacity 10-11 Lac meters per month
Sucker Muller

28. Rope dyeing unit
Specification of Morrison dyeing machine:
Brand name Morrison
Origin USA
Speed 10-36 Miter /Min
Dye Steamer 01
Dry Cylinder 01
Production capacity About 10- 11 laces meters/
month
Morrison
Ha-Meem Denim Limited is well known
Denim fabric maker,which began
denim production in 2006, has placed
a repeat order for their second
integrated denim finishing range in
2011.

29. Types Of Shade Used
Indigo
Black
SBIT
IBST
Grey Black

30. FAULTS OF DYEING
Shade Variation
Selvedge Centre Shade Variation
Color Bleeding
Lot to Lot wise Shade Variation
Sticky Ends
Ball Formation
Lapper Problem

31. WEAVING
The action of producing fabric by the
interlacing of warp & weft threads is called
weaving.
Objects of weaving
To produce woven fabric
To give final product

32. FAULTS OF WEAVING
Double ends
End out/Miss warp
Balls
Snarls
Broken Pick
Miss pick
Starting mark
Crease mark

33. Finishing
Finishing is a term which usually refers to
the treatments given on a textile materials
to enhance quality, after coloration but
before the textiles are cut and sewn into
garments, house hold textiles or other
products.To complete finishing process
chemical is too much important.

34. Objectives of Finishing
To improve the attractiveness of the
fabric.
To ensure the softness of the fabric.
To increase the life time or durability of
the fabric.
To meet up specific requirement of the
fabric for achieve goal.

35. Faults of Finishing
Wrinkle
Crease mark
Shrinkage problem
Softener spot
Width shortage
Moisture problem

36. Inspection is the process by which, visible
faults of fabric is find out and graded
according to total points of faults.
Four Point System:
Inspection
Faults length Points to be assigned
3 inch or less 1
Over 3 inch but less 6 inch 2
Over 6 inch but less 9 inch 3
Over 9 inch 4

37. HA-MEEM DENIM LTD. is the largest & most
versatile business in the private denim sector in
Bangladesh. It committed to the best human
workplace. The goal of HA-MEEM denim LTD. is
to get high production & to maintain the quality
of a product at a minimum cost.
Faults

38. HA-MEEM DENIM LTD. is the largest & most
versatile business in the private denim sector in
Bangladesh. It committed to the best human
workplace. The goal of HA-MEEM denim LTD. is
to get high production & to maintain the quality
of a product at a minimum cost.
Faults

39. HA-MEEM DENIM LTD. is the largest & most
versatile business in the private denim
sector at Bangladesh. It committed to the
best human workplace. The goal of HA-
MEEM DENIM LTD is to get high production.
According to their capacity they have
enriched production team,which is very
skilled from other factories of Bangladesh.
Conclusion

40. Thank you all ………