Palm Oil Mill Waste Utilization 1. BIOGAS POWER PLANT 2. BIOMASS GASIFICATION POWER PLANT  PLUS BIOMASS BRIQUETTING FOR EXPORT

1. POME + Biomass
Utilization
BIOGAS POWER PLANT
BIOMASS GASIFICATION POWER PLANT
PLUS BIOMASS BRIQUETTE EXPORT
December 2014
Tara F Khaira, MBA

2. BIOGAS
Palm Oil Mill Effluent
======= Renewable Energy

3. Losses of using ponds..
Environmental effects
 Underground water contamination
 Methane emission causing global
warming
 Waste of fertile land
 Bad odor
Few Countries have banned open
lagoons for effluent treatment due to
hazards
Monetary Losses
USD 2 mio Loss (in 10 years)
Sludge oil losses from POME
CARBON CREDIT losses
Diesel consumption
No savings of BIOMASS
Non productive Sludge
Cost Center – No ROI and additional
annual expenses for maintenance of
lagoons

4. ENVIRONMENTAL BENEFITS
• No Under ground water
pollution
• Methane is captured at
higher efficiency and used
for productive use
• Only 80 x 80m required for
60 TPH mill, upto 5 hectares
land is saved
• No Bad odor
• This technology takes care
of any future change of govt
regulations/environment
laws

5. MONETARY ADVANTAGES :
• Profit from electricity sales
• Recovery of sludge oil
• Profit from Carbon Credit
• Profits from sale of BIOMASS
(PKS & Fiber Briquette
Revenue) saved by using
biogas in boiler
• Saving on Diesel cost
• End Sludge available for
fertilizer

6. BIOGAS – A Proven technology
• Successfully completed 5 projects and another
11 palm oil mill effluent treatment projects
under construction
• More than 85 to 90% of BOD and COD Removal
• The final discharge meets the local
environmental standards

7. Process Flow Diagram
SCRUBBER
GAS
ENGINE
or CNG

8. Simplified PFD

9. BIOGAS COMPOSITION
Methane (CH4) : 60-73%
Carbon dioxide (CO2) : 26-30%
Nitrogen (N2) : 0-1 %
Hydrogen Sulphide (H2S) : 0-0.3 %
Hydrogen (H2) : 0-1 %
Oxygen (O2) : 0-2 %

10. PROJECT #1

11. Project #1
PT. MESKOM, Sarimas Group, Bengkalis
• Capacity 45->75 Ton / hour
• POME Volume : 900m3 / day
• POME Parameters: COD 80,000
Reactor Volume : 9170 m3
• Construction started: Dec 2011
• Project completion: Dec 2012
• Full operation since Jan 2013

12. * During construction

13. * Operational

14. * Operational

15. * Biogas digunakan pada Boiler

16. * Performance
• Eficiency >80%
• Biogas/M 3 POME : 30-35 NM 3
Biogas
• Final Discharge
• COD: <250 Mg/L
• BOD: <100 Mg/L
• TSS: <100 Mg/L
• O&G: 0 Mg/L
• Methane Content more than 70%!!!

17. 1st in Indonesia & Asia Tenggara
Biogas Project without any pond
BENGKALIS, RIAU

18. PROJECT #2

19. Project #2
PT. AGRO MUKO, Tolan Tiga Group (SIPEF)
• Capacity: 60 Ton / hour
• POME Volume : 720m3 / day
• POME Parameters: COD 56,000 BOD 30,000
• Reactor Volume : 6763 m3
• Construction started: Sept 2012
• Project completion: April 2013
• Project inauguration : Mei 2013

20. * During Construction

21. * Inauguration

22. * Operational

23. PROJECT #3

24. Project #3
PT. MAI, Poliplant Group, Indonesia
• Capacity 55 Ton / hour
• Volume POME : 726m3 / day
• Parameter POME : COD 65,000 BOD 30,000
• Reactor Volume : 7500m3
• Construction started: Agustus 2012
• Project completion: Juni 2013

25. * During construction

26. * Operational

27. Project #3

28. Other PROJECTS
Lokasi:
West New Britain,
Papua New Guinea
Tahap konstruksi
Barema Ltd, Sipef Group, Papua New Guinea

29. Other PROJECTS
Lokasi:
Dusun Tanjung
Mulia, Sumatera
Utara
Tahap konstruksi
PT UMW, Sipef Group – 60 TPH Mill, Indonesia.

30. Other PROJECTS
Lokasi:
Tanjung Langsat,
Malaysia
Tahap Konstruksi
EVYAP SABUN MALAYSIA SDN BHD (EVYAP Group of Turkey).
Proyek terbesar di dunia Oleochemical.
Greenfield project pada lahan 50 Acre
dengan investasi sebesar USD 350 juta (One Million Ringgit Project)
Volume limbah per hari adalah 1000 MT
Standar Baku Mutu BOD <20 Mg/L & COD <80 Mg/L

31. Other PROJECTS
Lokasi:
Hulu Sungai Selatan,
Kalimantan Timur
Tahap Konstruksi
Astra Agro Lestari Tbk – 60 TPH Mill, Indonesia.

32. BIOMASS
BRIQUETTING
Empty Fruit Bunches
======= Renewable Energy

33. Feedstock Preparation
Briquetting Station
Biomass Pellet dari Tandan Kosong

38. BIOMASS
GASIFICATION
Palm Kernel Shell
======= Renewable Energy

39. All solid organic waste can be utilised as feedstock

40. Biomass
Gasification
conversion of
solid biomass
into flammable
gas, known as
Producer Gas
Drying  Pyrolysis  Combustion  Reduction

43. PLTBm Gasifikasi
200kWe :
Kovilpatti, India
1.2MWe : Gujarat, India
5MWe : Thailand

44. Gasifier

45. BIOGAS
• Biogas from POME to
electricity (sell to PLN/ or
Community)
BIOMASS
BRIQUETTING
• Export
• Additional feedstock for
gasification
BIOMASS GASIFICATION
• Biomass Gasification from
PKS to electricity (sell to
PLN/ or Community)
ELECTRICITY
GENERATION
BIOGAS
GENERATI
NG
BUFFERI
NG
STORAGE
CHOP/
SHRED
DRYING
ELECTRICITY
GENERATION
GASIFI-CATION
HEAT
GENERATIN
G
Proposed Solution
PLN
EKSPOR
Pupuk

46. “Thank You Very Much
For Your Valuable Time & Attention”
46