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Continuous innovation 
- 
Combining Toyota Kata and TRIZ 
for sustained innovation 
Teemu Toivonen 
Teemu.Toivonen@Nitor.fi / @number_9_
Teemu.Toivonen@nitordelta.com / @number_9_ 
 Senior Lean Consultant @ Nitor Delta 
 Education: Master of Science – Helsinki University of 
Technology 
 15 years of experience in the IT industry 
Consultant, Manager, IT Executive Board, Team Leader, 
Project Manager, Programmer, Concept Designer… 
 10 years of Experience in Lean and Agile 
 2 years of experience with TRIZ 
 Professional interests: Lean, Agile, Systematic Innovation, 
Service Design, Systems Thinking, Complexity and Resilience 
Goal for the presentation 
To introduce the continuous innovation model which is based on Toyota Kata and 
TRIZ tools and techniques and get some of you curious enough to do some 
experimentation
Consequences of global competition 
The market pressure… 
• Increasingly ”winner takes all markets” 
• High expectations for customer 
experience 
• Continuous market disruptions 
• Cost pressure from global competition 
• ”More with less” 
• Sustainability, global warming, euro 
crises, etc.
Key challenges for organizations 
External 
• Choosing the right direction/focus/problems 
• Creating innovative solutions 
Internal 
• Engaging everyone in the organization to improve and 
innovate effectively 
• Creating alignment throughout the organization
Partial solutions 
TRIZ 
- Create innovative solutions to problems 
- Find the right problems 
- Predict the future direction of a market 
Toyota Kata 
- Engage everyone in the organization to improve in a systematic 
way 
- Create alignment throughout the organization 
- Support and coach improvement efforts as part of the everyday 
management system
Previous work 
Toyota Kata Mike Rother, (Steven Spear) 
TRIZ for IT and business problems Darrel Mann 
TrenDNA techniques Darrel Mann and Yekta Özözer 
Lean startup Eric Ries
Toyota – engaging employees in 
improvement
“We are what we repeatedly do. 
Excellence, then, is not an act but a habit.” 
- Aristoteles 
Mike Rother 
What does Toyota do 
differently in every day 
work and management 
that explains their ability to 
improve and align the 
organization? 
“The evolution of Lean” 
Lean tools  processes  principles  habits and routines
What is a Kata? 
Kata is a routine or repeating pattern for doing 
something
Mentee 
Improvement Kata Coaching Kata 
Mentor 
Toyota Kata 
Philosophy: 
• Continually improve as part of everyday work 
• Align improvement to with shared vision and challenges 
• Grow people and maximize human potential 
Toyota Kata is two behavioral routines to realize these goals
The Improvement Kata 
Next target condition 
A good target 
condition is about 
one month away 
1. Understand the direction 
2. Understand the current condition 
3. Define next target condition 
4. Find route with PDCA experiments 
5. Start over 
PDCA experiment 
1. Hypothesis 
2. Experiment 
3. Result 
4. Learning 
Find the route with 
PDCA experiments 
Current condition 
Understand deeply 
Vision 
”North Star” 
Challenge 
Short iteration cycles Go and see Focus on learning
The Coaching Kata 
The purpose of the Coaching Kata is to teach and coach the 
Improvement Kata using real world problems as practice. 
Teach/coach Support Alignment 
Mentee 
Improvement Kata Coaching Kata 
Mentor
Improvement Kata challenges 
• How to set the a meaningful vision? 
• What is the right challenge? 
• Understanding the current situation 
in complex problems? 
• Where to get ideas for experiments 
for difficult problems?
TRIZ for IT and business problems 1/3 
• TRIZ techniques customized for business 
and IT problems by Darrel Mann 
• Includes interesting examples 
• Includes techniques for 
• Understanding market evolution 
• Defining and analyzing problems 
• Generating solutions 
Key take a ways 
 Predicting market development 
 Understanding perfection for stakeholders 
 Analyzing complex problems 
 Generating creative solutions
TRIZ for IT and business problems 2/3 
40 inventive principles 
with examples 
The inventive principles offer patterns for designing innovative 
solutions to problems. They are based on the patent database 
and are documented with relevant examples to provoke ideas. 
Conflict-contradiction 
conversion template 
The template offers a good visual representation for the 
problem as a problem statement, conflict and contradiction. 
Conflict matrix The conflict matrix documents the most likely inventive 
principles to generate good solution for conflicts between 
different attributes. 
Where to innovate A useful template to categorize innovations for an industry and 
discover good candidate areas for future innovation. 
Function and 
attribute analyses 
FAA is proven technique to form an understanding of the 
current state of a system by mapping its elements and their 
interactions. FAA also helps to map both the positive and 
negative intangibles of a system.
TRIZ for IT and business problems 3/3 
Trends of evolution Systems evolve towards perfection through certain trends of evolution. By 
mapping a systems current state regarding these trends it is possible to 
discover areas where there is a lot of potential for improvement. Trends of 
evolution can also be used to generate solution ideas. 
Resources By mapping the available resources in a system it is possible to generate 
solution ideas that rely on free and/or underutilized resources. Resources 
can also act as a trigger for solutions. Recourses can also be intangible like 
human cognitive biases. 
Perception 
mapping 
Perception mapping is a good method for approaching complex problems 
by mapping the network that the individual perceptions form and 
identifying which perceptions hold key positions in that network and focus 
improvement efforts to those areas. 
System operator The system operator, also known as the nine windows, method helps to look 
at the problem from different viewpoints regarding time (past, present, 
future) and abstraction level (system, micro system, macro system) It is 
very flexible and can be used to understand a problem, discover resources 
and generate solutions. 
Stakeholder ideal 
final result 
definition 
This tool allows the mapping of what perfect looks for different stakeholder 
groups regarding different attributes of the system (like speed, cost, etc.). 
The results are documented in matrix where on dimension is formed by 
stakeholders and the other by system attributes. The matrix is useful for 
identifying contradictions.
TrenDNA techniques 1/2 
• Techniques for understanding and predicting 
the behavior of populations Darrel Mann and 
Yekta Özözer 
• Tools for designing product and service ideas 
based on scientific understanding of intangibles 
• Based on generational cycle theory (William 
Straus and Neil Howe) and spiral dynamics 
(Clare Graves) 
Key take a ways 
 Predicting consumer market evolution 
 Understanding human intangibles 
 Segmentation based on thinking styles and generations
TrenDNA techniques 2/2 
Thinking styles By mapping the (potential) customers of a product/service it is 
possible to identify user segments with distinct likes and dislikes. 
This also a good way to discover contradictions between difference 
thinking style preferences for a product/service. 
List of challenges (table) 
Generational 
mapping 
By mapping the (potential) customers into the generational 
archetypes it is possible to gain insights into their intangible 
preferences. This type of mapping will also reveal potential shifts in 
preferences as the age boundaries of generations move due to 
aging. 
Functional world The functional world is a method of mapping the functions provided 
by product/service. It is a 2 by 2 matrix with one dimension being 
me/we and the other tangible/intangible. It is very useful for 
discovering the intangible functions of the product/service. 
Contradiction 
resolving 
provocations 
18 strategies or provocations that help create innovative solutions to 
resolve contradictions. They offer an interesting alternative for the 
40 inventive principles for some situations (especially workshops).
Lean startup 
A systematic approach to startups by Eric Ries 
1. Document your hypothesis 
2. Build a quick prototype 
3. Learning – validation or update hypothesis 
Key take a ways 
 Very creative techniques for fast empirical 
validation of complex ideas
The Continuous Innovation Model 
The continuous innovation model combines the basic structure of Toyota Kata to 
engage and align everyone effectively in innovation efforts and TRIZ techniques to 
create a vision, understand the right challenges and create innovate solutions. 
Create innovative solutions to problems 
Find the right problems 
Predict the future direction of a market 
Solves challenges 
 Engaging everyone in the organization to 
improve and innovate effectively 
 Creating alignment throughout the 
organization 
TRIZ 
 Choosing the right 
direction/focus/problems 
 Creating innovative solutions 
Toyota Kata 
Engage everyone in the organization to improve 
Create alignment throughout the organization 
Support and coach improvement efforts 
Lean startup – Quick experimentation and validation of innovative ideas
Continuous innovation model 
Background 
- Initially I started integrating TRIZ techniques to Toyota Kata “ad hoc” 
- Last spring I did a more systematic integration analyses and some 
experimentation 
- I have only used TRIZ tools that I have personal experience with 
Getting started 
- Start with ”vanilla” Toyota Kata and integrate TRIZ tools on a pull basis 
- Toyota Kata has established patter of introducing it to an organization 
- Setting the vision and challenge happen relatively rarely and expert help is 
an option to think about to get started better 
- Building a strong coaching capability related to Toyota Kata and TRIZ is 
critical 
Remember the context 
- The model was developed with IT and business problems in mind 
- Every context is different – be open minded about what TRIZ tools to 
integrate 
- The model is only a starting point, TRIZ tools and ideas can be integrated 
with Toyota Kata (and Lean) in very creative ways
Next target condition 
1. Understand the direction 
2. Understand the current condition 
3. Define next target condition 
4. Find route with PDCA experiments 
5. Start over 
Find the route with 
PDCA experiments 
Current condition 
Vision 
”North Star” 
Challenge 
Continuous innovation model - vision 
Vision 
• Stakeholder ideal final result definition 
• Functional world
Continuous innovation model - challenge 
Next target condition 
1. Understand the direction 
2. Understand the current condition 
3. Define next target condition 
4. Find route with PDCA experiments 
5. Start over 
Find the route with 
PDCA experiments 
Current condition 
Vision 
”North Star” 
Challenge 
Challenge 
• Conflict-contradiction conversion template 
• Where to innovate 
• Functional world 
• Trends of evolution 
• Thinking styles 
• Generational mapping 
• Perception mapping
Continuous innovation model - current condition 
Next target condition 
1. Understand the direction 
2. Understand the current condition 
3. Define next target condition 
4. Find route with PDCA experiments 
5. Start over 
Find the route with 
PDCA experiments 
Current condition 
Vision 
”North Star” 
Challenge 
Current condition 
• System operator 
• function and attribute analyses 
• Perception mapping 
• Resources
Continuous innovation model - current condition 
Next target condition 
1. Understand the direction 
2. Understand the current condition 
3. Define next target condition 
4. Find route with PDCA experiments 
5. Start over 
Find the route with 
PDCA experiments 
Current condition 
Vision 
”North Star” 
Challenge 
Target condition 
• Conflict-contradiction conversion template 
• Changes to FAA model 
• Changes to perception map
Continuous innovation model - current condition 
Next target condition 
1. Understand the direction 
2. Understand the current condition 
3. Define next target condition 
4. Find route with PDCA experiments 
5. Start over 
Find the route with 
PDCA experiments 
Current condition 
Vision 
”North Star” 
Challenge 
PDCA experiments 
• System operator, 
• 40 inventive principles 
• Conflict matrix 
• Contradiction resolving provocations 
• Lean startup techniques
”Pros” ”Cons” 
More creative and larger quantity of 
improvement ideas 
Adding TRIZ techniques and ideas to 
Toyota Kata increases complexity 
Systematic way of incorporating 
intangible aspects to improvement 
efforts 
Requires coaches proficient in both 
Toyota Kata and TRIZ 
Offers (partial) solutions to many of the 
pain points of traditional Toyota Kata 
Counterintuitive for traditional 
management thinkers
Summary – the continuous innovation model 
The continuous innovation model combines the basic structure of Toyota Kata to 
engage and align everyone effectively in innovation efforts and TRIZ techniques to 
create a vision, understand the right challenges and create innovate solutions. 
Solves problems 
- Creating alignment throughout the organization 
- Engaging everyone in the organization to improve and innovate effectively 
- Choosing the right direction/focus/problems 
- Creating innovative solutions 
Experiences 
- Initial experiences in small scale use have been promising 
- Offers solutions the challenging aspects Toyota Kata 
- Missing data from large scale implementations 
Next steps 
- Fine tune the model and write better documentation 
- Gain data from large scale implementations, preferably compared to ”vanilla” Toyota 
Kata 
- Collaboration is more than welcome
The Continuous Innovation Model 
The continuous innovation model combines the basic structure of Toyota Kata to 
engage and align everyone effectively in innovation efforts and TRIZ techniques to 
create a vision, understand the right challenges and create innovate solutions. 
Create innovative solutions to problems 
Find the right problems 
Predict the future direction of a market 
Solves challenges 
 Engaging everyone in the organization to 
improve and innovate effectively 
 Creating alignment throughout the 
organization 
TRIZ 
 Choosing the right 
direction/focus/problems 
 Creating innovative solutions 
Toyota Kata 
Engage everyone in the organization to improve 
Create alignment throughout the organization 
Support and coach improvement efforts 
Lean startup – Quick experimentation and validation of innovative ideas

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The continuous innovation model - combining Toyota Kata and TRIZ

  • 1. Continuous innovation - Combining Toyota Kata and TRIZ for sustained innovation Teemu Toivonen Teemu.Toivonen@Nitor.fi / @number_9_
  • 2. Teemu.Toivonen@nitordelta.com / @number_9_  Senior Lean Consultant @ Nitor Delta  Education: Master of Science – Helsinki University of Technology  15 years of experience in the IT industry Consultant, Manager, IT Executive Board, Team Leader, Project Manager, Programmer, Concept Designer…  10 years of Experience in Lean and Agile  2 years of experience with TRIZ  Professional interests: Lean, Agile, Systematic Innovation, Service Design, Systems Thinking, Complexity and Resilience Goal for the presentation To introduce the continuous innovation model which is based on Toyota Kata and TRIZ tools and techniques and get some of you curious enough to do some experimentation
  • 3. Consequences of global competition The market pressure… • Increasingly ”winner takes all markets” • High expectations for customer experience • Continuous market disruptions • Cost pressure from global competition • ”More with less” • Sustainability, global warming, euro crises, etc.
  • 4. Key challenges for organizations External • Choosing the right direction/focus/problems • Creating innovative solutions Internal • Engaging everyone in the organization to improve and innovate effectively • Creating alignment throughout the organization
  • 5. Partial solutions TRIZ - Create innovative solutions to problems - Find the right problems - Predict the future direction of a market Toyota Kata - Engage everyone in the organization to improve in a systematic way - Create alignment throughout the organization - Support and coach improvement efforts as part of the everyday management system
  • 6. Previous work Toyota Kata Mike Rother, (Steven Spear) TRIZ for IT and business problems Darrel Mann TrenDNA techniques Darrel Mann and Yekta Özözer Lean startup Eric Ries
  • 7. Toyota – engaging employees in improvement
  • 8. “We are what we repeatedly do. Excellence, then, is not an act but a habit.” - Aristoteles Mike Rother What does Toyota do differently in every day work and management that explains their ability to improve and align the organization? “The evolution of Lean” Lean tools  processes  principles  habits and routines
  • 9. What is a Kata? Kata is a routine or repeating pattern for doing something
  • 10. Mentee Improvement Kata Coaching Kata Mentor Toyota Kata Philosophy: • Continually improve as part of everyday work • Align improvement to with shared vision and challenges • Grow people and maximize human potential Toyota Kata is two behavioral routines to realize these goals
  • 11. The Improvement Kata Next target condition A good target condition is about one month away 1. Understand the direction 2. Understand the current condition 3. Define next target condition 4. Find route with PDCA experiments 5. Start over PDCA experiment 1. Hypothesis 2. Experiment 3. Result 4. Learning Find the route with PDCA experiments Current condition Understand deeply Vision ”North Star” Challenge Short iteration cycles Go and see Focus on learning
  • 12. The Coaching Kata The purpose of the Coaching Kata is to teach and coach the Improvement Kata using real world problems as practice. Teach/coach Support Alignment Mentee Improvement Kata Coaching Kata Mentor
  • 13. Improvement Kata challenges • How to set the a meaningful vision? • What is the right challenge? • Understanding the current situation in complex problems? • Where to get ideas for experiments for difficult problems?
  • 14. TRIZ for IT and business problems 1/3 • TRIZ techniques customized for business and IT problems by Darrel Mann • Includes interesting examples • Includes techniques for • Understanding market evolution • Defining and analyzing problems • Generating solutions Key take a ways  Predicting market development  Understanding perfection for stakeholders  Analyzing complex problems  Generating creative solutions
  • 15. TRIZ for IT and business problems 2/3 40 inventive principles with examples The inventive principles offer patterns for designing innovative solutions to problems. They are based on the patent database and are documented with relevant examples to provoke ideas. Conflict-contradiction conversion template The template offers a good visual representation for the problem as a problem statement, conflict and contradiction. Conflict matrix The conflict matrix documents the most likely inventive principles to generate good solution for conflicts between different attributes. Where to innovate A useful template to categorize innovations for an industry and discover good candidate areas for future innovation. Function and attribute analyses FAA is proven technique to form an understanding of the current state of a system by mapping its elements and their interactions. FAA also helps to map both the positive and negative intangibles of a system.
  • 16. TRIZ for IT and business problems 3/3 Trends of evolution Systems evolve towards perfection through certain trends of evolution. By mapping a systems current state regarding these trends it is possible to discover areas where there is a lot of potential for improvement. Trends of evolution can also be used to generate solution ideas. Resources By mapping the available resources in a system it is possible to generate solution ideas that rely on free and/or underutilized resources. Resources can also act as a trigger for solutions. Recourses can also be intangible like human cognitive biases. Perception mapping Perception mapping is a good method for approaching complex problems by mapping the network that the individual perceptions form and identifying which perceptions hold key positions in that network and focus improvement efforts to those areas. System operator The system operator, also known as the nine windows, method helps to look at the problem from different viewpoints regarding time (past, present, future) and abstraction level (system, micro system, macro system) It is very flexible and can be used to understand a problem, discover resources and generate solutions. Stakeholder ideal final result definition This tool allows the mapping of what perfect looks for different stakeholder groups regarding different attributes of the system (like speed, cost, etc.). The results are documented in matrix where on dimension is formed by stakeholders and the other by system attributes. The matrix is useful for identifying contradictions.
  • 17. TrenDNA techniques 1/2 • Techniques for understanding and predicting the behavior of populations Darrel Mann and Yekta Özözer • Tools for designing product and service ideas based on scientific understanding of intangibles • Based on generational cycle theory (William Straus and Neil Howe) and spiral dynamics (Clare Graves) Key take a ways  Predicting consumer market evolution  Understanding human intangibles  Segmentation based on thinking styles and generations
  • 18. TrenDNA techniques 2/2 Thinking styles By mapping the (potential) customers of a product/service it is possible to identify user segments with distinct likes and dislikes. This also a good way to discover contradictions between difference thinking style preferences for a product/service. List of challenges (table) Generational mapping By mapping the (potential) customers into the generational archetypes it is possible to gain insights into their intangible preferences. This type of mapping will also reveal potential shifts in preferences as the age boundaries of generations move due to aging. Functional world The functional world is a method of mapping the functions provided by product/service. It is a 2 by 2 matrix with one dimension being me/we and the other tangible/intangible. It is very useful for discovering the intangible functions of the product/service. Contradiction resolving provocations 18 strategies or provocations that help create innovative solutions to resolve contradictions. They offer an interesting alternative for the 40 inventive principles for some situations (especially workshops).
  • 19. Lean startup A systematic approach to startups by Eric Ries 1. Document your hypothesis 2. Build a quick prototype 3. Learning – validation or update hypothesis Key take a ways  Very creative techniques for fast empirical validation of complex ideas
  • 20. The Continuous Innovation Model The continuous innovation model combines the basic structure of Toyota Kata to engage and align everyone effectively in innovation efforts and TRIZ techniques to create a vision, understand the right challenges and create innovate solutions. Create innovative solutions to problems Find the right problems Predict the future direction of a market Solves challenges  Engaging everyone in the organization to improve and innovate effectively  Creating alignment throughout the organization TRIZ  Choosing the right direction/focus/problems  Creating innovative solutions Toyota Kata Engage everyone in the organization to improve Create alignment throughout the organization Support and coach improvement efforts Lean startup – Quick experimentation and validation of innovative ideas
  • 21. Continuous innovation model Background - Initially I started integrating TRIZ techniques to Toyota Kata “ad hoc” - Last spring I did a more systematic integration analyses and some experimentation - I have only used TRIZ tools that I have personal experience with Getting started - Start with ”vanilla” Toyota Kata and integrate TRIZ tools on a pull basis - Toyota Kata has established patter of introducing it to an organization - Setting the vision and challenge happen relatively rarely and expert help is an option to think about to get started better - Building a strong coaching capability related to Toyota Kata and TRIZ is critical Remember the context - The model was developed with IT and business problems in mind - Every context is different – be open minded about what TRIZ tools to integrate - The model is only a starting point, TRIZ tools and ideas can be integrated with Toyota Kata (and Lean) in very creative ways
  • 22. Next target condition 1. Understand the direction 2. Understand the current condition 3. Define next target condition 4. Find route with PDCA experiments 5. Start over Find the route with PDCA experiments Current condition Vision ”North Star” Challenge Continuous innovation model - vision Vision • Stakeholder ideal final result definition • Functional world
  • 23. Continuous innovation model - challenge Next target condition 1. Understand the direction 2. Understand the current condition 3. Define next target condition 4. Find route with PDCA experiments 5. Start over Find the route with PDCA experiments Current condition Vision ”North Star” Challenge Challenge • Conflict-contradiction conversion template • Where to innovate • Functional world • Trends of evolution • Thinking styles • Generational mapping • Perception mapping
  • 24. Continuous innovation model - current condition Next target condition 1. Understand the direction 2. Understand the current condition 3. Define next target condition 4. Find route with PDCA experiments 5. Start over Find the route with PDCA experiments Current condition Vision ”North Star” Challenge Current condition • System operator • function and attribute analyses • Perception mapping • Resources
  • 25. Continuous innovation model - current condition Next target condition 1. Understand the direction 2. Understand the current condition 3. Define next target condition 4. Find route with PDCA experiments 5. Start over Find the route with PDCA experiments Current condition Vision ”North Star” Challenge Target condition • Conflict-contradiction conversion template • Changes to FAA model • Changes to perception map
  • 26. Continuous innovation model - current condition Next target condition 1. Understand the direction 2. Understand the current condition 3. Define next target condition 4. Find route with PDCA experiments 5. Start over Find the route with PDCA experiments Current condition Vision ”North Star” Challenge PDCA experiments • System operator, • 40 inventive principles • Conflict matrix • Contradiction resolving provocations • Lean startup techniques
  • 27. ”Pros” ”Cons” More creative and larger quantity of improvement ideas Adding TRIZ techniques and ideas to Toyota Kata increases complexity Systematic way of incorporating intangible aspects to improvement efforts Requires coaches proficient in both Toyota Kata and TRIZ Offers (partial) solutions to many of the pain points of traditional Toyota Kata Counterintuitive for traditional management thinkers
  • 28. Summary – the continuous innovation model The continuous innovation model combines the basic structure of Toyota Kata to engage and align everyone effectively in innovation efforts and TRIZ techniques to create a vision, understand the right challenges and create innovate solutions. Solves problems - Creating alignment throughout the organization - Engaging everyone in the organization to improve and innovate effectively - Choosing the right direction/focus/problems - Creating innovative solutions Experiences - Initial experiences in small scale use have been promising - Offers solutions the challenging aspects Toyota Kata - Missing data from large scale implementations Next steps - Fine tune the model and write better documentation - Gain data from large scale implementations, preferably compared to ”vanilla” Toyota Kata - Collaboration is more than welcome
  • 29. The Continuous Innovation Model The continuous innovation model combines the basic structure of Toyota Kata to engage and align everyone effectively in innovation efforts and TRIZ techniques to create a vision, understand the right challenges and create innovate solutions. Create innovative solutions to problems Find the right problems Predict the future direction of a market Solves challenges  Engaging everyone in the organization to improve and innovate effectively  Creating alignment throughout the organization TRIZ  Choosing the right direction/focus/problems  Creating innovative solutions Toyota Kata Engage everyone in the organization to improve Create alignment throughout the organization Support and coach improvement efforts Lean startup – Quick experimentation and validation of innovative ideas

Editor's Notes

  1. FIX me, winner takes all markets, it s not enough to optimize, innovate or die
  2. Turn into table
  3. Add to bottome empahis
  4. Engage everyone in the organization to improve Create alignment throughout the organization Support and coach improvement efforts as part of the everyday management system
  5. Accident, analyses, context IT and business, only techniques I have used in practice, incremental additin of TRIZ techniques through coaching Not complete – many other techniques could be added, which are relevant will strongly depend on your context
  6. Engage everyone in the organization to improve Create alignment throughout the organization Support and coach improvement efforts as part of the everyday management system