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Dyeing

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Dyeing

  1. 1. Prepared by- Touhidur Rahman
  2. 2. Daily Dyeing Production Production In 2015 Dyeing Lost Time Dyeing Plan Finishing Plan Buyer Wise Position Process Wise Contribution Time Study Summary INDEX DYEING SECTION Forecast Daily Finish Production Alarm Average Production/Month
  3. 3. Daily Dyeing Production (ACTL) Details ACTL CAL Total Production 416,976 kg Average Production 22,974 kg about 6.83% more then last month 0 2000 4000 6000 8000 10000 12000 14000 16000 1-Apr 2-Apr 3-Apr 4-Apr 5-Apr 6-Apr 7-Apr 8-Apr 9-Apr 10-Apr 11-Apr 12-Apr 13-Apr 14-Apr 15-Apr 16-Apr 17-Apr 18-Apr 19-Apr 20-Apr 21-Apr 22-Apr 23-Apr 24-Apr 25-Apr 26-Apr 27-Apr 28-Apr 29-Apr 30-Apr Daily Dyeing Production (kg) 2 Part Dyeing Re-Dyeing Shade cor. Reprocess Wash white Color
  4. 4. Dyeing (CAL) ACTL CAL Total Production 272,244 kg Average Production 9,075 kg about 8.88 % less then last month. - 2,000 4,000 6,000 8,000 10,000 12,000 14,000 1/Apr 2/Apr 3/Apr 4/Apr 5/Apr 6/Apr 7/Apr 8/Apr 9/Apr 10/Apr 11/Apr 12/Apr 13/Apr 14/Apr 15/Apr 16/Apr 17/Apr 18/Apr 19/Apr 20/Apr 21/Apr 22/Apr 23/Apr 24/Apr 25/Apr 26/Apr 27/Apr 28/Apr 29/Apr 30/Apr 9,359 9,420 8,158 7,485 9,577 7,987 7,724 8,696 9,557 9,200 8,092 8,217 9,241 9,842 7,211 8,200 7,330 8,062 8,584 8,412 9,442 9,952 9,523 9,724 10,094 10,114 10,355 10,203 10,061 12,422
  5. 5. Finish Production (ACTL vs CAL) Details G. Total Finish Production 720,862 kg 1/Apr 2/Apr 3/Apr 4/Apr 5/Apr 6/Apr 7/Apr 8/Apr 9/Apr 10/Apr 11/Apr 12/Apr 13/Apr 14/Apr 15/Apr 16/Apr 17/Apr 18/Apr 19/Apr 20/Apr 21/Apr 22/Apr 23/Apr 24/Apr 25/Apr 26/Apr 27/Apr 28/Apr 29/Apr 30/Apr 16,136 21,273 16,465 19,501 18,592 19,625 19,491 21,019 26,009 13,664 18,609 20,107 19,451 14,588 11,265 20,963 9,666 16,904 17,121 17,884 19,173 19,279 19,304 11,989 15,884 16,448 17,867 19,479 13,929 7,636 8,300 4,442 3,798 5,533 5,252 5,501 6,985 7,797 9,811 5,264 5,952 9,933 5,814 9,937 5,544 4,946 2,688 1,864 5,372 4,373 5,082 11,010 11,492 6,702 10,792 7,881 8,792 10,006 6,499 4,179 ACTL CAL
  6. 6. Dyeing Lost Time Details 0.00 2.3 0 0 0.00 0 0 0 0.00 0 8 12 0.00 0 0 0.3 0.00 0 2 0 0.00 0 0 0 0.00 29.15 4 0 0.00 0 0 Lost Time (HR) 0 720 1440 2160 Dyeing productionloss (KG)
  7. 7. Dyeing Plan Details MAR-15 APR-15 MAY-15 JUN-15 JUL-15 AUG-15 793 744 180 23 3 0 22 168 305 254 118 34 Dyeing Dyeing Balance
  8. 8. Finishing Plan Details MAR-15 APR-15 MAY-15 JUN-15 JUL-15 AUG-15 701 646 129 19 2 0 28 164 299 228 104 30 Finish Delivery Finish Del Balance
  9. 9. Summery Details MONTH FABRIC REQ. (FINISH WT) DYEING (GREY WT) DYEING BALANCE(GREY WT) FINISH DELIVERY (FINISH WT) DELIVERY BALANCE(FINISH WT) REM. DYEING CAPACITY ORDERS ON ALARM MAR-15 715 793 22 701 28 0 48 APR-15 797 744 168 646 164 0 121 MAY-15 426 180 305 129 299 753 167 JUN-15 246 23 254 19 228 777 0 JUL-15 106 3 118 2 104 663 0 AUG-15 30 0 34 0 30 663 0 TOTAL 2897 2400 905 2080 858 2856 342 MONTH WISE BALANCE (Tons)
  10. 10. Details MONTH KIABI MGB (L) TOMTAILOR MGB (M) H&M MANGO OKAIDI REWE, GEMO & OTHERS PROMOD TOTAL REQ 162434 115190 55223 18958 128318 57503 13884 7943 17871 5,59,453 DYEING 184163 132459 63636 22032 143635 65355 15499 8992 21018 6,35,771 DYEING BAL 384 529 59 28 1285 1120 12 2 1 3,421 DELIVERY 164243 116291 56318 19175 130042 55701 14022 8167 18490 5,63,959 DELIVERY BAL 1380 1156 64 40 59 3110 87 51 0 5,946 M ARCH FEBRUARY REQ 135142 87209 90648 31424 69015 212497 35139 53889 0 7,14,963 DYEING 153603 99501 104529 35660 77325 222166 40074 60565 0 7,93,423 DYEING BAL 217 243 87 4 254 21174 144 76 0 22,200 DELIVERY 135521 89318 93195 31732 69426 191599 36105 54504 0 7,01,400 DELIVERY BAL 1121 391 47 73 73 25711 161 139 0 27,716 APRIL M ARCH REQ 208324 130736 74811 11926 159961 120934 27949 37092 24783 7,71,733 DYEING 237285 104503 80907 11576 177956 33818 32215 40194 25523 7,18,454 DYEING BAL 632 48999 5648 2590 2899 102899 55 1296 2526 1,65,019 DELIVERY 211391 85321 71217 9945 158044 24219 26658 35874 22977 6,22,669 DELIVERY BAL 1769 48135 5543 2288 3311 97186 1745 2083 2180 1,62,060 APRIL M AY REQ 120076 42700 57109 20699 39985 79015 24471 19787 21690 4,03,842 DYEING 58879 26585 28589 13310 15209 2167 11737 17314 6041 1,73,790 DYEING BAL 77353 22407 36714 9952 30156 87364 16173 4978 20329 2,85,098 DELIVERY 40565 16253 18616 10824 11573 1784 9187 15661 4900 1,24,463 DELIVERY BAL 80281 26699 38871 10173 28462 77262 15541 4419 16793 2,81,708 JUN E M AY REQ 77650 95339 20911 6286 8986 12613 20571 4006 46 2,46,362 DYEING 4062 6953 7776 0 0 0 0 4568 0 23,359 DYEING BAL 83851 100001 15932 7103 9539 14151 23355 1 60 2,53,933 DELIVERY 3599 5272 6895 0 0 0 0 3550 0 19,316 DELIVERY BAL 74141 90391 14286 6286 8986 12613 20571 503 46 2,27,777 JUN E
  11. 11. Monthly Order Alarm Details MONTH KIABI MGB (L) TOMTAILOR MGB (M) H&M MANGO OKAIDI REWE, GEMO & OTHERS PROMOD G. TOTAL TOTAL ORDER 92 71 41 7 29 102 22 12 13 389 OK 92 71 41 7 29 96 22 12 13 383 NOT OK 0 0 0 0 0 0 0 0 0 0 ALARM 0 0 0 0 0 6 0 0 0 6 M ARCH FEBRUARY TOTAL ORDER 56 86 48 12 22 159 47 34 0 464 OK 56 86 48 12 21 115 45 33 0 416 NOT OK 0 0 0 0 0 0 0 0 0 0 ALARM 0 0 0 0 1 44 2 1 0 48 APRIL M ARCH TOTAL ORDER 98 93 52 17 22 101 44 26 8 461 OK 96 76 47 15 21 17 39 22 7 340 NOT OK 0 0 0 0 0 0 0 0 0 0 ALARM 2 17 5 2 1 84 5 4 1 121 M AY APRIL TOTAL ORDER 58 31 57 10 12 128 29 16 9 350 OK 14 8 9 5 4 4 10 11 3 68 NOT OK 23 2 7 1 2 61 14 2 3 115 ALARM 21 21 41 4 6 63 5 3 3 167 JUN M AY TOTAL ORDER 77 52 17 3 12 24 25 4 3 217 OK 0 1 3 0 0 0 0 3 0 7 NOT OK 76 40 14 2 12 21 23 1 3 192 ALARM 1 11 0 1 0 3 2 0 0 18 JUL JUN TOTAL ORDER 57 39 5 3 3 4 3 2 0 116 OK 1 0 0 0 0 0 0 0 0 1 NOT OK 56 39 5 3 3 4 3 2 0 115 ALARM 0 0 0 0 0 0 0 0 0 0 JUL AUG TOTAL ORDER 30 15 4 4 2 0 0 0 0 55 OK 0 0 0 0 0 0 0 0 0 0 NOT OK 30 15 4 4 2 0 0 0 0 55 ALARM 0 0 0 0 0 0 0 0 0 0 ALLARM 24 49 46 7 8 200 14 8 4 360 OK 259 242 148 39 75 232 116 81 23 1215 NOT OK 185 96 30 10 19 86 40 5 6 477 AUG
  12. 12. MACHINE FORCAST Details MAR APR MAY JUN JUL Per Day Req- 0 TT prod- Out of: 7,76,040 Per Day Std- 25,868 Prod Achieve- Average prod: 22,974 FROM: 1-May 0 Days remaining - To: 30-Apr 01-05-15 Batch/Day 2 20% M/C Allowance 80% 100% M/C NO M/C CAPACITY REM. CAPACITY CAPACITY/ MONTH M/C LOAD GAP OVER LOAD COLOUR BLACK WHITE WASH ACTL-1 160 0 8704 4234 - 4234 2638 1 907 688 ACTL-2 200 0 14610 4665 - 4665 1831 170 334 2330 ACTL-3 600 0 32680 13121 - 13121 10025 1765 431 900 ACTL-4 800 0 42306 17340 - 17340 14374 1225 3 1738 ACTL-5 1200 0 61523 7155 - 7155 5010 2145 0 0 ACTL-6 450 0 23418 11198 - 11198 9648 1133 3 414 ACTL-7 600 0 40331 8653 - 8653 3134 20 434 5065 ACTL-8 900 0 78501 25196 - 25196 15816 2537 0 6843 ACTL-9 400 0 26243 10167 - 10167 6994 746 300 2126 ACTL-10 100 0 5706 1518 - 1518 893 0 61 564 ACTL-11 1200 0 62785 26325 - 26325 21226 1107 964 3028 ACTL-12 1200 0 69667 37427 - 37427 20555 5403 5143 6266 ACTL-13 800 0 41219 13795 - 13795 9904 443 1294 2154 CAL-1 150 0 7200 0 0 - 0 0 0 0 CAL-2 900 0 65020 22977 - 22977 15039 0 1894 6044 CAL-3 1500 0 82687 78680 - 78680 50951 4990 12574 6569 CAL-4 1800 0 92463 96044 - 96044 44386 27367 22463 2 CAL-5 400 0 21195 19929 - 19929 9469 3023 5606 1654 TT 13360 0 776257 398424 0 398424 241892 52075 52411 46385 6,89,220 APRIL-2015 88.81% KG Capacity Remains
  13. 13. Md. Touhidur Rahman

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