Production Plan Forecast Daily Production Analysis Efficiency

1. Prepared by- Touhidur Rahman

2. Daily Dyeing Production
Production In 2015
Dyeing Lost Time
Dyeing Plan
Finishing Plan
Buyer Wise Position
Process Wise Contribution
Time Study
Summary
INDEX
DYEING SECTION
Forecast
Daily Finish Production
Alarm
Average Production/Month

3. Daily Dyeing Production (ACTL)
Details ACTL CAL
Total Production 416,976 kg
Average Production 22,974 kg about 6.83% more then last month
0
2000
4000
6000
8000
10000
12000
14000
16000
1-Apr
2-Apr
3-Apr
4-Apr
5-Apr
6-Apr
7-Apr
8-Apr
9-Apr
10-Apr
11-Apr
12-Apr
13-Apr
14-Apr
15-Apr
16-Apr
17-Apr
18-Apr
19-Apr
20-Apr
21-Apr
22-Apr
23-Apr
24-Apr
25-Apr
26-Apr
27-Apr
28-Apr
29-Apr
30-Apr
Daily Dyeing Production (kg)
2 Part Dyeing
Re-Dyeing
Shade cor.
Reprocess
Wash
white
Color

4. Dyeing (CAL)
ACTL CAL
Total Production 272,244 kg
Average Production 9,075 kg about 8.88 % less then last month.
-
2,000
4,000
6,000
8,000
10,000
12,000
14,000
1/Apr
2/Apr
3/Apr
4/Apr
5/Apr
6/Apr
7/Apr
8/Apr
9/Apr
10/Apr
11/Apr
12/Apr
13/Apr
14/Apr
15/Apr
16/Apr
17/Apr
18/Apr
19/Apr
20/Apr
21/Apr
22/Apr
23/Apr
24/Apr
25/Apr
26/Apr
27/Apr
28/Apr
29/Apr
30/Apr
9,359
9,420
8,158
7,485
9,577
7,987
7,724
8,696
9,557
9,200
8,092
8,217
9,241
9,842
7,211
8,200
7,330
8,062
8,584
8,412
9,442
9,952
9,523
9,724
10,094
10,114
10,355
10,203
10,061
12,422

5. Finish Production (ACTL vs CAL)
Details
G. Total Finish Production 720,862 kg
1/Apr
2/Apr
3/Apr
4/Apr
5/Apr
6/Apr
7/Apr
8/Apr
9/Apr
10/Apr
11/Apr
12/Apr
13/Apr
14/Apr
15/Apr
16/Apr
17/Apr
18/Apr
19/Apr
20/Apr
21/Apr
22/Apr
23/Apr
24/Apr
25/Apr
26/Apr
27/Apr
28/Apr
29/Apr
30/Apr
16,136
21,273
16,465
19,501
18,592
19,625
19,491
21,019
26,009
13,664
18,609
20,107
19,451
14,588
11,265
20,963
9,666
16,904
17,121
17,884
19,173
19,279
19,304
11,989
15,884
16,448
17,867
19,479
13,929
7,636
8,300
4,442
3,798
5,533
5,252
5,501
6,985
7,797
9,811
5,264
5,952
9,933
5,814
9,937
5,544
4,946
2,688
1,864
5,372
4,373
5,082
11,010
11,492
6,702
10,792
7,881
8,792
10,006
6,499
4,179
ACTL
CAL

6. Dyeing Lost Time
Details
0.00
2.3
0
0
0.00
0
0
0
0.00
0
8
12
0.00
0
0
0.3
0.00
0
2
0
0.00
0
0
0
0.00
29.15
4
0
0.00
0
0
Lost Time (HR)
0
720
1440
2160
Dyeing productionloss (KG)

7. Dyeing Plan
Details
MAR-15 APR-15 MAY-15 JUN-15 JUL-15 AUG-15
793 744
180
23 3 0
22
168
305
254
118
34
Dyeing Dyeing Balance

8. Finishing Plan
Details
MAR-15 APR-15 MAY-15 JUN-15 JUL-15 AUG-15
701 646
129
19 2 0
28
164
299
228
104
30
Finish Delivery Finish Del Balance

9. Summery
Details
MONTH
FABRIC REQ.
(FINISH WT)
DYEING
(GREY WT)
DYEING
BALANCE(GREY
WT)
FINISH DELIVERY
(FINISH WT)
DELIVERY
BALANCE(FINISH
WT)
REM. DYEING
CAPACITY
ORDERS ON
ALARM
MAR-15 715 793 22 701 28 0 48
APR-15 797 744 168 646 164 0 121
MAY-15 426 180 305 129 299 753 167
JUN-15 246 23 254 19 228 777 0
JUL-15 106 3 118 2 104 663 0
AUG-15 30 0 34 0 30 663 0
TOTAL 2897 2400 905 2080 858 2856 342
MONTH WISE BALANCE (Tons)

10. Details
MONTH KIABI MGB (L) TOMTAILOR MGB (M) H&M MANGO OKAIDI
REWE,
GEMO &
OTHERS
PROMOD TOTAL
REQ 162434 115190 55223 18958 128318 57503 13884 7943 17871 5,59,453
DYEING 184163 132459 63636 22032 143635 65355 15499 8992 21018 6,35,771
DYEING BAL 384 529 59 28 1285 1120 12 2 1 3,421
DELIVERY 164243 116291 56318 19175 130042 55701 14022 8167 18490 5,63,959
DELIVERY BAL 1380 1156 64 40 59 3110 87 51 0 5,946
M
ARCH
FEBRUARY
REQ 135142 87209 90648 31424 69015 212497 35139 53889 0 7,14,963
DYEING 153603 99501 104529 35660 77325 222166 40074 60565 0 7,93,423
DYEING BAL 217 243 87 4 254 21174 144 76 0 22,200
DELIVERY 135521 89318 93195 31732 69426 191599 36105 54504 0 7,01,400
DELIVERY BAL 1121 391 47 73 73 25711 161 139 0 27,716
APRIL
M
ARCH
REQ 208324 130736 74811 11926 159961 120934 27949 37092 24783 7,71,733
DYEING 237285 104503 80907 11576 177956 33818 32215 40194 25523 7,18,454
DYEING BAL 632 48999 5648 2590 2899 102899 55 1296 2526 1,65,019
DELIVERY 211391 85321 71217 9945 158044 24219 26658 35874 22977 6,22,669
DELIVERY BAL 1769 48135 5543 2288 3311 97186 1745 2083 2180 1,62,060
APRIL
M
AY
REQ 120076 42700 57109 20699 39985 79015 24471 19787 21690 4,03,842
DYEING 58879 26585 28589 13310 15209 2167 11737 17314 6041 1,73,790
DYEING BAL 77353 22407 36714 9952 30156 87364 16173 4978 20329 2,85,098
DELIVERY 40565 16253 18616 10824 11573 1784 9187 15661 4900 1,24,463
DELIVERY BAL 80281 26699 38871 10173 28462 77262 15541 4419 16793 2,81,708
JUN
E
M
AY
REQ 77650 95339 20911 6286 8986 12613 20571 4006 46 2,46,362
DYEING 4062 6953 7776 0 0 0 0 4568 0 23,359
DYEING BAL 83851 100001 15932 7103 9539 14151 23355 1 60 2,53,933
DELIVERY 3599 5272 6895 0 0 0 0 3550 0 19,316
DELIVERY BAL 74141 90391 14286 6286 8986 12613 20571 503 46 2,27,777
JUN
E

11. Monthly Order Alarm
Details
MONTH KIABI MGB (L) TOMTAILOR MGB (M) H&M MANGO OKAIDI
REWE,
GEMO &
OTHERS
PROMOD G. TOTAL
TOTAL ORDER 92 71 41 7 29 102 22 12 13 389
OK 92 71 41 7 29 96 22 12 13 383
NOT OK 0 0 0 0 0 0 0 0 0 0
ALARM 0 0 0 0 0 6 0 0 0 6
M
ARCH
FEBRUARY
TOTAL ORDER 56 86 48 12 22 159 47 34 0 464
OK 56 86 48 12 21 115 45 33 0 416
NOT OK 0 0 0 0 0 0 0 0 0 0
ALARM 0 0 0 0 1 44 2 1 0 48
APRIL
M
ARCH
TOTAL ORDER 98 93 52 17 22 101 44 26 8 461
OK 96 76 47 15 21 17 39 22 7 340
NOT OK 0 0 0 0 0 0 0 0 0 0
ALARM 2 17 5 2 1 84 5 4 1 121
M
AY
APRIL
TOTAL ORDER 58 31 57 10 12 128 29 16 9 350
OK 14 8 9 5 4 4 10 11 3 68
NOT OK 23 2 7 1 2 61 14 2 3 115
ALARM 21 21 41 4 6 63 5 3 3 167
JUN
M
AY
TOTAL ORDER 77 52 17 3 12 24 25 4 3 217
OK 0 1 3 0 0 0 0 3 0 7
NOT OK 76 40 14 2 12 21 23 1 3 192
ALARM 1 11 0 1 0 3 2 0 0 18
JUL
JUN
TOTAL ORDER 57 39 5 3 3 4 3 2 0 116
OK 1 0 0 0 0 0 0 0 0 1
NOT OK 56 39 5 3 3 4 3 2 0 115
ALARM 0 0 0 0 0 0 0 0 0 0
JUL
AUG
TOTAL ORDER 30 15 4 4 2 0 0 0 0 55
OK 0 0 0 0 0 0 0 0 0 0
NOT OK 30 15 4 4 2 0 0 0 0 55
ALARM 0 0 0 0 0 0 0 0 0 0
ALLARM 24 49 46 7 8 200 14 8 4 360
OK 259 242 148 39 75 232 116 81 23 1215
NOT OK 185 96 30 10 19 86 40 5 6 477
AUG

12. MACHINE FORCAST
Details MAR APR MAY JUN JUL
Per Day Req- 0 TT prod- Out of: 7,76,040
Per Day Std- 25,868 Prod Achieve- Average prod: 22,974
FROM: 1-May 0 Days remaining -
To: 30-Apr 01-05-15 Batch/Day 2 20% M/C Allowance
80% 100%
M/C NO
M/C
CAPACITY
REM.
CAPACITY
CAPACITY/
MONTH
M/C LOAD GAP OVER LOAD COLOUR BLACK WHITE WASH
ACTL-1 160 0 8704 4234 - 4234 2638 1 907 688
ACTL-2 200 0 14610 4665 - 4665 1831 170 334 2330
ACTL-3 600 0 32680 13121 - 13121 10025 1765 431 900
ACTL-4 800 0 42306 17340 - 17340 14374 1225 3 1738
ACTL-5 1200 0 61523 7155 - 7155 5010 2145 0 0
ACTL-6 450 0 23418 11198 - 11198 9648 1133 3 414
ACTL-7 600 0 40331 8653 - 8653 3134 20 434 5065
ACTL-8 900 0 78501 25196 - 25196 15816 2537 0 6843
ACTL-9 400 0 26243 10167 - 10167 6994 746 300 2126
ACTL-10 100 0 5706 1518 - 1518 893 0 61 564
ACTL-11 1200 0 62785 26325 - 26325 21226 1107 964 3028
ACTL-12 1200 0 69667 37427 - 37427 20555 5403 5143 6266
ACTL-13 800 0 41219 13795 - 13795 9904 443 1294 2154
CAL-1 150 0 7200 0 0 - 0 0 0 0
CAL-2 900 0 65020 22977 - 22977 15039 0 1894 6044
CAL-3 1500 0 82687 78680 - 78680 50951 4990 12574 6569
CAL-4 1800 0 92463 96044 - 96044 44386 27367 22463 2
CAL-5 400 0 21195 19929 - 19929 9469 3023 5606 1654
TT 13360 0 776257 398424 0 398424 241892 52075 52411 46385
6,89,220
APRIL-2015
88.81%
KG Capacity Remains

13. Md. Touhidur Rahman