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Prerequisites of PPC
NAME: VIVEK JITENDRA PANCHAL
ROLL NO : 1215139
BATCH : A-4
SUBJECT : PPC
PROJECT : Prerequisites of PPC
Why Prerequisites of PPC?
• Installing PPC department (not
easy)
• Requires lots of preparatory
work
Elements
1. Design data:
• Approved design of the products
• Drawing of all parts
• Sub-assemblies manufactured and purchased with bill
of materials.
2. Equipment data:
• Each type of machine
• Task which can be performed
• Different speed and feeds
• Limitations in terms of configuration
eg: maximum tool travel, maximum depth of cut etc
Prerequisites of ppc
Elements
3. Performance standard (required):
• Machine set-ups (called set-up time).
• Regular production (called processing time).
• Process planner (optimum manufacturing process).
• Scheduler to determine individual machine capacity.
• Industrial engineering department.
4. Raw material data:
• Information.
• List of jobs.
• Consideration of machining allowances.
Prerequisites of ppc
Elements
5. Tooling data:
• Standard cutting tools (drills, reamers, milling cutters,
gear hobs)
• Standard machine aids (collets, work arbors, tool
arbors)
• Special cutting tools (form tools, special hobs, gear
shaping cutters)
• measuring instruments and gauges (verniers, bore dial
plug gauges, snap gauges)
6. Labour data:
• Information (skills, payment rates, qualification ,work
experience)
Elements
7. Tool life:
a) Life span
b) Cost
8. Economic lot size:
• Bigger lots (reduce set up
cost but increase
inventory investment)
• Smaller lots (reduce
inventory investment but
increases set up cost.)
9. System for operating
functions:
• Order preparation
• Material control
• Process planning
• Preparation of tool card
• Scheduling
• Dispatching
• Controlling production

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Prerequisites of ppc

  • 1. Prerequisites of PPC NAME: VIVEK JITENDRA PANCHAL ROLL NO : 1215139 BATCH : A-4 SUBJECT : PPC PROJECT : Prerequisites of PPC
  • 2. Why Prerequisites of PPC? • Installing PPC department (not easy) • Requires lots of preparatory work
  • 3. Elements 1. Design data: • Approved design of the products • Drawing of all parts • Sub-assemblies manufactured and purchased with bill of materials. 2. Equipment data: • Each type of machine • Task which can be performed • Different speed and feeds • Limitations in terms of configuration eg: maximum tool travel, maximum depth of cut etc
  • 5. Elements 3. Performance standard (required): • Machine set-ups (called set-up time). • Regular production (called processing time). • Process planner (optimum manufacturing process). • Scheduler to determine individual machine capacity. • Industrial engineering department. 4. Raw material data: • Information. • List of jobs. • Consideration of machining allowances.
  • 7. Elements 5. Tooling data: • Standard cutting tools (drills, reamers, milling cutters, gear hobs) • Standard machine aids (collets, work arbors, tool arbors) • Special cutting tools (form tools, special hobs, gear shaping cutters) • measuring instruments and gauges (verniers, bore dial plug gauges, snap gauges) 6. Labour data: • Information (skills, payment rates, qualification ,work experience)
  • 8. Elements 7. Tool life: a) Life span b) Cost 8. Economic lot size: • Bigger lots (reduce set up cost but increase inventory investment) • Smaller lots (reduce inventory investment but increases set up cost.) 9. System for operating functions: • Order preparation • Material control • Process planning • Preparation of tool card • Scheduling • Dispatching • Controlling production