A small award winning Presentation....from M/S Perfect Industries, C65,Focal Point .Ludhiana..India--Mob no: -+91 75083-37007.Best Kaizen in New Product Design-------Thanks to the honorable JUdgES......
kaizen presentation in 5th national kaizen competition at CICU ludhiana-Punjab- (INDIA)
An ISO-TS 2001:16949 Company
We are manufacturing automobile fasteners & special
items as per customer requirement.
Presentation by:- Baldeep Singh
Prepared by:- Amandeep Singh
Title:- Improved Tooling Design
PART NAME :- Hex Screw M5×25
Company name :-Perfect Industries (India)
Tooling Design by: :- Mr. Maninder Singh
1. Burr observed after trimming process
2. Burr found more sharp after heat treatment.
3.Customer failed the screws due to burr
4. Screws are used in aluminum compressors after
tightening the screw , burr damaged the surface it
increase the risk of leakage of compressor.
1. Quality Improved no burr observed with new
designed tooling .
2. No need to trim hex at another machine.
4.Party approved the samples.
IDEA EXECUTE BY :- Design & Dev. Dept.
TITLE:- Improved tooling design
PART NAME :- Hex screws M5×25
23120 ×8= 24960
tooling used for
Bolt header +
Multi Station Bolt
units per hour
Man hours Used
16 hours per day
8 hours per day
Material Saved- .003gram(material saved from one
Trimming tooling saved=1400/
Electricity SavedDaily 17.90 units saved (17 .90×rs 6.00=107/)
Manpower Saved Rs.194x 7 =Rs.1358/
Rejection decreased from 5% to .
TOTAL SAVINGS FROM A LOT OF 1 LAC
Skilled Operator salary =2800/7 days
PAY BACK TIME – 1 .5 days
1. Customer Satisfaction & zero complaint
2. QUALITY IMPROVED
3. PRODUCTIVITY INCREASE
4. LESS MANPOWER
5. MACHINE PROCESS SAVED
HORIZONTAL DEPLOYMENT- YES