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Cost effective solution for complex machining




                                                Sliding Headstock Type CNC Automatic Lathe


                                                                                      VII
Exceptional Productivity and Cost
Performance in a 5-axis 20 mm Machine
The A20 has been acclaimed by custom-                             includes an X2 axis on the back spindle       Non-Guide Bushing Model
ers as a highly rigid and reliable, low-cost                      enabling front/back simultaneous machin-      Also Available
machine. Now the A20 Type VII model                               ing. This, in combination with the rapid
contains 5 axes, 4 rotary tools and sub-                                        feed rate, has substantially    With the increase in material costs in
spindle. The fully specified A20VII                                              cut cycle times. High reli-    recent years, less waste with the non-
                                                                                 ability is assured through     guide bushing A 20VII might be right
                                                                                  conformity with IP54.         for you. The non-guide bushing model
                                                                                                                doesn’t require the spaces between the
                                                                                                                guide bushing and collet chuck so there
                                                                                                                is less waste. In addition, the powerful
                                                                                                                chucking force enables heavy cutting,
                                                                                                                minimizes roughness and improves
                                                                                                                roundness.




                                                                                                                Non-guide bushing spindle




Streamline Control
Streamline Control is a technique unique to Citizen that produces fast and smooth movements. It reduces idle time without any effect
on cutting and achieves substantial reductions in cycle time.

   Conventional                                                                             Conventional
   Machine                                                                                  Machine
                                                                                                           Z
                                   Rotation              Zero
                                   stop                  point
                                                         return

                                                                                                           X

                   Rotating                                             Indexing


   A20                                                                                      A20
                                                                                                                      Axis feed overlapping areas


                                                                                                           Z

                              Direct
                              C-axis
                              indexing                                                                     X
                   Rotating                   Indexing                                                                               Reduced idle time



Direct C-axis indexing                                                                   Axis feed motion overlap function
Direct C-axis indexing enables deceleration direct to the chosen                         The next axis feed motion starts without waiting for completion
index position, eliminating the wasted time of performing zero return.                   of the current motion of another axis. This cuts out wasteful idle
                                                                                         time and also suppresses unwanted vibration.
02 Cincom A20VII
4 Rotary Tools for Cross Machining

4 Rotary tools (standard)
One Quill type rotary tool position and cross-milling spindle (BSC210)
comes with machines as standard. The maximum tool spindle
speed is 6,000 rpm (rating 4,500 rpm).

CS Quick Wedge
This tool clamping system is a standard feature that simplifies and                    Turning tools on the
speeds up tool setting.                                                                gang tool post
                                                                                       5 (½" Shank Tool)
End Face Milling Spindle (option)
The optional Quill type end face drilling spindle (BSE107) can re-
place the standard cross-milling spindle (BSC210). Maximum tool
length is 40 mm (1.57”).


                  One rotary tool position is Quill Type

                  Cross-milling spindle          End face drilling spindle
                  BSC210 (ER16)                  BSE107 (ER11)




                                                                             X1          Front spindle
                                                                                         Max: 8,000 rpm
                            Rotary tools on                                              165mm/1 chucking
                            the gang tool post                                           2.50/1 chucking (NGB)
                            Max: 6,000 rpm
                            (rating 4,500 rpm)                                    Y1
Back spindle
Max: 8,000 rpm

                                                                                       Z1

                      X2

                                             Z2
                                              2




                                                                                                    Cincom A20VII   03
High Rigidity and Convenient Features




Left/Right symmetrical bed                       High-rigidity spindle construction               Chip conveyor, long workpiece
With a bed 1.8 times as heavy as those           High-rigidity spindles are the key compo-        machining unit (option)
of existing machines, the machine is con-        nents for precision machining. The spindle       Long workpiece machining unit enables the
structed to counter thermal displacement.        design offers high resistance against loads      discharge of long workpieces (max. 600 mm)
The relatively small thermal displacement        in the radial direction (direction perpendicu-   through the hollow back-spindle. Chip con-
of the bed during long periods of operation      lar to the spindle axis) for superior cutting    veyor discharges chips outside the machine.
promotes high accuracy.                          performance, high accuracy and smooth
                                                 surface quality.
High-rigidity roller guides
on all sliding axes
Roller guides, which are characterized by
high rigidity, have been adopted for the slide
axes (X1, Y1, Z1, Z2). Since rollers show
little elastic deformation under loads, they
have a broad area of contact with their track
to provide rigidity with quiet and smooth
operation.




Work Conveyor (option)
The workpiece conveyor can handle prod-
ucts up to 80 mm in length, discharging to
the front of the machine.




Large Capacity Coolant Tank
A 150-liter, large capacity coolant tank is
equipped as standard, allowing long periods
of continuous operation.

04 Cincom A20VII
User Friendly for Ease of Operation




Operation Panel                              PC Card Slot                                  Text size change
The pivoting operation panel enables easy    NC programs can be input and output by        Two levels of text size can be set on each
operation while simultaneously viewing the   using the PC card slot on the front face of   screen (the screen shown here is displaying
machining process.                           the operation panel.                          the larger text size).




                                             Chip Receiver Box                             Code list display
                                             The large capacity box and generous sized     You can display a list of G, M and T codes
                                             door makes cleaning easy.                     that feature explanations of their functions
                                                                                           for easy operation and programming.




                                             Parts Collection Box                          On-machine program check function
                                             The large capacity collection box reduces     This function allows you to execute an NC
                                             the need for frequent emptying.               program forward and in reverse using man-
                                                                                           ual handle feed, after stopping temporarily
                                                                                           during the check. You can edit the program
                                                                                           and re-run it to check the operation.




                                                                                                                          Cincom A20VII   05
Accessories

Coolant & AGB systems




Coolant nozzle                                                         Through tool coolant
The nozzle for high or medium pressure coolant system is effec-        High pressure system is effective for through tool coolant even for
tive for front/back drilling and clearing around the guide bushing.    smaller diameter drills.




Cool blaster (high pressure coolant system)                            Adaptive guide bushing (AGB) system
High pressure up to 14MPa (2000 psi) can control chips, improve        AGB systems can be used in place of standard guide bushing units
the surface finish, increase tool life and reduce cycle time. Avail-   for non-ground material. This system uses a double taper bushing
able with 5 or 10 ports.                                               which will always close parallel, and constant pressure is applied
                                                                       to compensate for any bar deviation up to .008” in diameter.




C320 Barfeeder
The MCC C320 automatically feeds round, square and hexagonal
bar stock into the A20VII in lengths up to 12’ and a diameter range
of 3-20 mm.




06 Cincom A20VII
Machine Layout
                                                                                                       L2
                                                                                                                                    L1
Standard




                                                 135 500
                                                                              Maintenance Area




                                           2285
                                           1050
                                                                                                                              Loader
                                                                        Machine Body




                                                                                        (519)
                                                 600
                                                              500                  2100                       500
                                                                                   3100

                                                                                   2100
                                                                            1100                1000                                     485    565




                                                                                                                   1820
                                                                  378




                                                                                                                                                      1050
                                                                    360                1875                 1025              135        525    525
                                                                                                                                           1185

                                                                                                       L2
With Options                                                                                                                        L1
                    135 600




                                                                              Maintenance Area
                                                                                                                          Automatic extinguisher
                                                                                                                          U99Z
                   2385
                  1050


                                   592.5




                                                                                                                              Loader
                                                                        Machine Body
                                                                                        (519)
                    600




                                500                        1043                    2100                       500
                                                                            4143

           3-color signal tower                        1043                        2100
                                                        930                 1100                1000                                     615    565
           Long workpiece unit
           Workpiece conveyor
                Chip conveyor
                                                                  215
                              210 332
                                167




                                                                                                                             1927
                                                                                                                   1820




                                                                                                                                                      1050
                                                                                                            1025
                               930
                              764



                                           724




                                                       963                         2177                                       135        525    525
                                                                            3140                                                           1185


                                                                                                                                                             Cincom A20VII   07
Machine Specifications
Item                                                   A20VII                   A20VIIC               Standard accessories
                                                                                                      Main spindle chucking device
                                                       Guide bushing            Non-guide bushing
                                                                                                      Back spindle chucking device
Maximum machining diameter (D)                             20 mm                                      Headstock cooling device
Maximum machining length (L)                           165 mm / 1 chucking      2.5D / 1 chucking     4-gang rotary tool driving devices
                                                                                 (Z1 stroke 55 mm)    Coolant device (with level detector)
                                                                                                      Lubricating oil supply unit (with level detector)
Maximum front drilling diameter                         10 mm
                                                                                                      Machine relocation detector
Maximum front tapping diameter (tap, die)              M8                                             Door lock function
Spindle through-hole diameter                              31 mm                  28.5 mm             Workpiece separator
                                                                                                      Pneumatic device for air sealing
Main spindle speed                                     8,000 rpm                                      Cut-off tool breakage detection
Maximum drilling diameter of gang rotary tool              7 mm                                       Lighting
Maximum tapping diameter of gang rotary tool           M6                                             Rotary guide bushing device

Spindle speed of gang rotary tool                      max 6,000 rpm (rating: 4,500 rpm)              Optional accessories
Maximum chuck diameter of back spindle                     20 mm                                      Knock-out jig for through-hole workpiece
Maximum workpiece length for front side ejection       100 mm                   2.5D (max. 50 mm)     Workpiece conveyor
                                                                                                      Chip conveyor
Maximum drilling diameter                                  8 mm                                       Workpiece basket on back spindle
 in back machining process                                                                            Coolant flow rate detector
Maximum tapping diameter                               M6                                             Patrol light
 in back machining process                                                                            3-color signal tower
                                                                                                      Long workpiece unit
Back spindle speed                                     8,000 rpm
Number of tools to be mounted                          21                                             Standard NC functions
 Turning tools on the gang tool post                   5                                              NC unit dedicated to the A20
 Cross rotary tools                                    4                                              7.2-inch monochrome LCD
                                                                                                      Pre-processing function
 Tools for front drilling                              4                                              Program storage capacity: 80m
 Tools for back drilling                               8 (4+4)                                        Tool offset pairs: 49
Tool size                                                                                             Product counter indication (up to 8 digits)
                                                                                                      Spindle speed change detector (main & back)
 Tool (gang tool post)                                     ½", ( 12mm)
                                                                                                      Automatic power-off function
 Sleeve                                                 1" (25.4 mm)                                  Main spindle indexing at 15° intervals
Chuck and bushing                                                                                     Main & Back spindle C-axis function
                                                                                                      On-machine program check function
 Main spindle collet chuck                             TF25                     BL25
                                                                                                      Constant surface speed control function
 Back spindle collet chuck                             TF25                                              (main & back spindle)
 Rotary tool collet chuck                              ER16                                           Canned cycle for threading
 Chuck for drill sleeves                               ER16                                           Variable lead thread cutting
                                                                                                      Chamfering, corner R
 Guide bushing                                         TD25NS                   —                     Direct input of drawing dimensions
Rapid feed rate                                                                                       Spindle synchronized function
 X2, Y1, Z1, Z2 axes                                   32m / min                                      Milling interpolation
                                                                                                      Multiple repetitive cycle for turning
 X1 axis                                               18m / min
                                                                                                      Canned cycle drilling
Motors                                                                                                Rigid tapping function
 Spindle drive                                         2.2 / 3.7 kW                                   Y-axis offset
                                                                                                      Tool life management I
 Tool spindle drive                                    0.75 kW
                                                                                                      Tool life management II
 Back spindle drive                                    1.1 / 1.5 kW                                   User macros
 Coolant oil                                           0.25 kW                                        Inch/metric conversion
 Lubricating oil                                       0.003 kW                                       Sub-inch command
                                                                                                      B-code I/F
Center height                                          1050 mm                                        Bar feeder interface
Input power capacity                                   6 KVA
Air pressure and air flow rate for pneumatic devices   0.5MPa      9 0NL / min ( max. 1 50NL / min)   Optional NC functions
                                                                                                      Program storage capacity: 120m
Weight                                                 2550 kgs                                       Additional custom macro variables




                                                                                                                                      Catalog No. A20VII 0209

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Torno A20 vii

  • 1. Cost effective solution for complex machining Sliding Headstock Type CNC Automatic Lathe VII
  • 2. Exceptional Productivity and Cost Performance in a 5-axis 20 mm Machine The A20 has been acclaimed by custom- includes an X2 axis on the back spindle Non-Guide Bushing Model ers as a highly rigid and reliable, low-cost enabling front/back simultaneous machin- Also Available machine. Now the A20 Type VII model ing. This, in combination with the rapid contains 5 axes, 4 rotary tools and sub- feed rate, has substantially With the increase in material costs in spindle. The fully specified A20VII cut cycle times. High reli- recent years, less waste with the non- ability is assured through guide bushing A 20VII might be right conformity with IP54. for you. The non-guide bushing model doesn’t require the spaces between the guide bushing and collet chuck so there is less waste. In addition, the powerful chucking force enables heavy cutting, minimizes roughness and improves roundness. Non-guide bushing spindle Streamline Control Streamline Control is a technique unique to Citizen that produces fast and smooth movements. It reduces idle time without any effect on cutting and achieves substantial reductions in cycle time. Conventional Conventional Machine Machine Z Rotation Zero stop point return X Rotating Indexing A20 A20 Axis feed overlapping areas Z Direct C-axis indexing X Rotating Indexing Reduced idle time Direct C-axis indexing Axis feed motion overlap function Direct C-axis indexing enables deceleration direct to the chosen The next axis feed motion starts without waiting for completion index position, eliminating the wasted time of performing zero return. of the current motion of another axis. This cuts out wasteful idle time and also suppresses unwanted vibration. 02 Cincom A20VII
  • 3. 4 Rotary Tools for Cross Machining 4 Rotary tools (standard) One Quill type rotary tool position and cross-milling spindle (BSC210) comes with machines as standard. The maximum tool spindle speed is 6,000 rpm (rating 4,500 rpm). CS Quick Wedge This tool clamping system is a standard feature that simplifies and Turning tools on the speeds up tool setting. gang tool post 5 (½" Shank Tool) End Face Milling Spindle (option) The optional Quill type end face drilling spindle (BSE107) can re- place the standard cross-milling spindle (BSC210). Maximum tool length is 40 mm (1.57”). One rotary tool position is Quill Type Cross-milling spindle End face drilling spindle BSC210 (ER16) BSE107 (ER11) X1 Front spindle Max: 8,000 rpm Rotary tools on 165mm/1 chucking the gang tool post 2.50/1 chucking (NGB) Max: 6,000 rpm (rating 4,500 rpm) Y1 Back spindle Max: 8,000 rpm Z1 X2 Z2 2 Cincom A20VII 03
  • 4. High Rigidity and Convenient Features Left/Right symmetrical bed High-rigidity spindle construction Chip conveyor, long workpiece With a bed 1.8 times as heavy as those High-rigidity spindles are the key compo- machining unit (option) of existing machines, the machine is con- nents for precision machining. The spindle Long workpiece machining unit enables the structed to counter thermal displacement. design offers high resistance against loads discharge of long workpieces (max. 600 mm) The relatively small thermal displacement in the radial direction (direction perpendicu- through the hollow back-spindle. Chip con- of the bed during long periods of operation lar to the spindle axis) for superior cutting veyor discharges chips outside the machine. promotes high accuracy. performance, high accuracy and smooth surface quality. High-rigidity roller guides on all sliding axes Roller guides, which are characterized by high rigidity, have been adopted for the slide axes (X1, Y1, Z1, Z2). Since rollers show little elastic deformation under loads, they have a broad area of contact with their track to provide rigidity with quiet and smooth operation. Work Conveyor (option) The workpiece conveyor can handle prod- ucts up to 80 mm in length, discharging to the front of the machine. Large Capacity Coolant Tank A 150-liter, large capacity coolant tank is equipped as standard, allowing long periods of continuous operation. 04 Cincom A20VII
  • 5. User Friendly for Ease of Operation Operation Panel PC Card Slot Text size change The pivoting operation panel enables easy NC programs can be input and output by Two levels of text size can be set on each operation while simultaneously viewing the using the PC card slot on the front face of screen (the screen shown here is displaying machining process. the operation panel. the larger text size). Chip Receiver Box Code list display The large capacity box and generous sized You can display a list of G, M and T codes door makes cleaning easy. that feature explanations of their functions for easy operation and programming. Parts Collection Box On-machine program check function The large capacity collection box reduces This function allows you to execute an NC the need for frequent emptying. program forward and in reverse using man- ual handle feed, after stopping temporarily during the check. You can edit the program and re-run it to check the operation. Cincom A20VII 05
  • 6. Accessories Coolant & AGB systems Coolant nozzle Through tool coolant The nozzle for high or medium pressure coolant system is effec- High pressure system is effective for through tool coolant even for tive for front/back drilling and clearing around the guide bushing. smaller diameter drills. Cool blaster (high pressure coolant system) Adaptive guide bushing (AGB) system High pressure up to 14MPa (2000 psi) can control chips, improve AGB systems can be used in place of standard guide bushing units the surface finish, increase tool life and reduce cycle time. Avail- for non-ground material. This system uses a double taper bushing able with 5 or 10 ports. which will always close parallel, and constant pressure is applied to compensate for any bar deviation up to .008” in diameter. C320 Barfeeder The MCC C320 automatically feeds round, square and hexagonal bar stock into the A20VII in lengths up to 12’ and a diameter range of 3-20 mm. 06 Cincom A20VII
  • 7. Machine Layout L2 L1 Standard 135 500 Maintenance Area 2285 1050 Loader Machine Body (519) 600 500 2100 500 3100 2100 1100 1000 485 565 1820 378 1050 360 1875 1025 135 525 525 1185 L2 With Options L1 135 600 Maintenance Area Automatic extinguisher U99Z 2385 1050 592.5 Loader Machine Body (519) 600 500 1043 2100 500 4143 3-color signal tower 1043 2100 930 1100 1000 615 565 Long workpiece unit Workpiece conveyor Chip conveyor 215 210 332 167 1927 1820 1050 1025 930 764 724 963 2177 135 525 525 3140 1185 Cincom A20VII 07
  • 8. Machine Specifications Item A20VII A20VIIC Standard accessories Main spindle chucking device Guide bushing Non-guide bushing Back spindle chucking device Maximum machining diameter (D) 20 mm Headstock cooling device Maximum machining length (L) 165 mm / 1 chucking 2.5D / 1 chucking 4-gang rotary tool driving devices (Z1 stroke 55 mm) Coolant device (with level detector) Lubricating oil supply unit (with level detector) Maximum front drilling diameter 10 mm Machine relocation detector Maximum front tapping diameter (tap, die) M8 Door lock function Spindle through-hole diameter 31 mm 28.5 mm Workpiece separator Pneumatic device for air sealing Main spindle speed 8,000 rpm Cut-off tool breakage detection Maximum drilling diameter of gang rotary tool 7 mm Lighting Maximum tapping diameter of gang rotary tool M6 Rotary guide bushing device Spindle speed of gang rotary tool max 6,000 rpm (rating: 4,500 rpm) Optional accessories Maximum chuck diameter of back spindle 20 mm Knock-out jig for through-hole workpiece Maximum workpiece length for front side ejection 100 mm 2.5D (max. 50 mm) Workpiece conveyor Chip conveyor Maximum drilling diameter 8 mm Workpiece basket on back spindle in back machining process Coolant flow rate detector Maximum tapping diameter M6 Patrol light in back machining process 3-color signal tower Long workpiece unit Back spindle speed 8,000 rpm Number of tools to be mounted 21 Standard NC functions Turning tools on the gang tool post 5 NC unit dedicated to the A20 Cross rotary tools 4 7.2-inch monochrome LCD Pre-processing function Tools for front drilling 4 Program storage capacity: 80m Tools for back drilling 8 (4+4) Tool offset pairs: 49 Tool size Product counter indication (up to 8 digits) Spindle speed change detector (main & back) Tool (gang tool post) ½", ( 12mm) Automatic power-off function Sleeve 1" (25.4 mm) Main spindle indexing at 15° intervals Chuck and bushing Main & Back spindle C-axis function On-machine program check function Main spindle collet chuck TF25 BL25 Constant surface speed control function Back spindle collet chuck TF25 (main & back spindle) Rotary tool collet chuck ER16 Canned cycle for threading Chuck for drill sleeves ER16 Variable lead thread cutting Chamfering, corner R Guide bushing TD25NS — Direct input of drawing dimensions Rapid feed rate Spindle synchronized function X2, Y1, Z1, Z2 axes 32m / min Milling interpolation Multiple repetitive cycle for turning X1 axis 18m / min Canned cycle drilling Motors Rigid tapping function Spindle drive 2.2 / 3.7 kW Y-axis offset Tool life management I Tool spindle drive 0.75 kW Tool life management II Back spindle drive 1.1 / 1.5 kW User macros Coolant oil 0.25 kW Inch/metric conversion Lubricating oil 0.003 kW Sub-inch command B-code I/F Center height 1050 mm Bar feeder interface Input power capacity 6 KVA Air pressure and air flow rate for pneumatic devices 0.5MPa 9 0NL / min ( max. 1 50NL / min) Optional NC functions Program storage capacity: 120m Weight 2550 kgs Additional custom macro variables Catalog No. A20VII 0209