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Quality Assurance & Control

 Quality Blueprint - Improve Customer
Satisfaction & Conform to Specification


         Anand Subramaniam
“Don't tell people how to do things, tell them
  what to do and let them surprise you with
                 their results.”

                                - George S. Patton




                                                 2
Highlights
 Importance of Quality Assurance &
  Control
 Quality & Conformance
 Quality & Risk Management
 Quality – Product & Process Aspect
 Project Quality Management (PQM)
 Integrate Customer Satisfaction &
  Conformance to Specification
 Quality Blueprint
                                       3
Importance of Quality Assurance &
             Control
Lack of Quality Assurance & Control

                                   Dissatisfied Customer
         REACT


“Fix-Up Team”
                 BIG
                SCREW
                           PLAN
                                   DO
                  UP

                                     Check 1




                        Rechecks   REDO

                                                           5
Importance of Quality Assurance & Control

                               Policy,
  Corporate
                             objectives,                  Customer
 performanc
                            procedures,                    service
      e
                             standards




                              Quality
                Corporate   Assurance &     Customer
                 image                     satisfaction
                              Control




 Staff moral,                Continuous
                                                            Project
 retention &                improvemen
                                                           success
 satisfaction                     t




                                                                      6
Client’s Quality Expectation
          Quality tolerance
                                   Quality drivers
                                                         Communication
                                                         strategy in place
Quality tools to
   be used

                               Client’s
                                                     Historical information
Understanding
                               Quality               obtained & reviewed
 stakeholder                  Expectatio
 expectation                      n

                                                            Understanding
  Understandin                                                 of roles &
  g the political               Quality policy,
                                 procedures,                responsibilities
  environment
                                 standards &
                                  objectives
                               documented and
                                 understood

                                                                               7
Strategic Quality Management
                      Linked to
                     Profitability
                                                Co
                                              Ad mp
    om b y


                                                va et
       er
  st d



                                                  nt itiv
Cu fine




                     Strategic                      ag e
 De




                      Quality                         e
                    Management
                                                          l
      Co
          mm                                         al
                                                    o
        fro itme                                i nt s
           m A nt                              d es
         Sta ll                            n ne oc
            ff                           la Pr
                                     P




                                                              8
Quality & Conformance
Impact on Quality - Change / Requirements

 Clarification & refinement of business
  requirements
 Understand that the needs of the User /
  Client may change during the project
 Conflicting requirements among users
 Clarification of role and responsibility
  during the project phases
 Communication – quality check points /
  reports

                                             10
Impact – Poor & Good / Built-in Quality


                       Good / Built-in
  Poor Quality
                          Quality
    Increased Costs
                          Project is efficient
      Low Morale
                           Less Inspection
    Lower Customer
      Satisfaction       Less cost for rework

    Increased Risk        Less cost for non-
                            conformance



                                                 11
Cost – Conformance / Non Conformance



                          Non
 Conformance          Conformance
   Quality Training        Rework

       Studies              Scrap

      Surveys           Inventory Costs

                        Warranty Costs



                                          12
Quality & Risk Management
Identify Risk in Current QA Process
   Repeating errors
   Lessons learned
   Client quality standards
   Unusually high error rates
   Decision maker in the process
   Dissention in the ranks (blaming)
   Organisational standards for quality
   Testing standards, processes & quality audits


                                                    14
Quality Issues & Risk Management

                           Continuous Improvement



identification   Qualification   Quantification   Prioritisation   Assignment




                                    Tracking &
                                    Resolution




                                                                           15
Quality – Product & Process Aspect
Quality – Process & Product Aspect

                         Product
   Process
                        Deals with the
  Deals with best       management of
  practice tools,           scope
  processes and      (requirements), time
techniques used in   (schedule), and cost
managing a project     (budget) used in
                         managing the
                         products and
                     services of a project

                                             17
Product Based


   Choose                                                          Analyse
measurements                                                     anomalous
 to be made                                                      com ponents

                   Select                           Identify
               components to                       anomalous
                be assessed                       measurements

                                  Measure
                                component
                               char acteristics




                                                                           18
Process Based


                 De velop        Assess product
Define process
                 product            quality




                            No                    Yes
                 Improve            Quality             Standar di e
                                                                 s
                  process            OK                   process




                                                                   19
Project Quality Management
Quality Management Plan


                           Quality
 Quality                                               Quality
                          Assuranc
Planning                                               Control
                             e
(PMI - Planning)                                    (PMI – Controlling)
                          (PMI – Execution)




 Communicates the plan that will be used to ensure project quality


                                                                      21
Quality Management

                       Quality
                     Management




Quality Planning   Quality Assurance    Quality Control
      (QP)                (QA)               (QC)




 Criteria driven   Prevention driven   Inspection driven


                                                      22
Criteria, Prevention & Inspection
 Criteria                 Preventio                   Inspection
 Driven                   n Driven                      Driven
QP is used to identify   QA is about utilising all     QC is about ensuring
  the quality criteria   the elements defined in       that the products and
                         quality planning that are     services of the project
 that are relevant to      needed to meet the
  the project and to                                    comply with relevant
                                customer’s
 plan how to satisfy           requirements            quality standards and
        them.                                           about eliminating the
                           QA is a continuous                 causes of
QP lays out the roles     process improvement              unsatisfactory
and responsibilities,                                       performance
                          QA involves managing
       resources,        the quality of the project
  procedures, and             deliverables.            It is the ongoing quality
  processes to be                                          management and
 utilised for QC and     QA refers to the actual      review of the process of
          QA               testing the entire            doing the work of the
                          product before and             project during its life
                            during delivery
                                                                  cycle

                                                                                 23
Quality Planning
                                               Quality Planning
 Quality
  Policy
                            Identify which quality standards
             Standards
                    and          are relevant to the project
   Products Regulations                                                                       Quality
                                            and determine how to                          management
Descriptions
                                                                                                plan
                                             satisfy them. Quality
        Scope                                 Planning should be           Operational
    Statement                                                               definitions
                                 performed regularly and in
                  Other
                                            parallel with the other                           Inputs for
                                                                                                  Other
                Process        project planning processes.                                    Processes
                                                                          Checklists
                Outputs


                             ________________________
                                                               TOOLS
                                    •         Benefits/Cost Analysis
                                                •     Benchmarking
                                                    •     Flowcharting
                                        •      Design of experience
                                                •       Cost of Quality


                                                                                                24
Quality Assurance
                                               Quality Assurance
                                     Involves following up to make
Quality Mgmt
         plan                              sure everything is done
                   Operational
                    definitions            correctly and fulfills the
      Results of                       requirements of the project.
        quality
   Measurement
                                        Quality assurance may be
                                                                         Quality
                                           provided by the project       Improvement
                                                 team or any other
                                       stakeholder responsible for
                                           maintaining or assisting
                                           with the maintenance of
                                             quality for the project.
                                     ________________________
                                                              TOOLS
                                       •    Quality planning tools and
                                                           techniques
                                                   •    Quality audits


                                                                                   25
Quality Control
                                                                    Quality Control                            Completed
                                                                                                                Checklists
Work results                                  Monitoring specific project
                           Quality           results to determine if they
                       Management
                             Plan           comply with relevant quality
       Products
    Descriptions                                standards/guidelines that
                                               are required in the quality
                                                                                                            Quality
                                                    management plan, and                                    Improvements
        Operational
         Definitions                                           identifying ways to
                                                             eliminate causes of
                            Checklists                                                                      Acceptance Decisions
                                                                         unsatisfactory
                                                                           performance.                     Rework
                                            _____________________________________________________________


                                                                                          TOOLS             Process
                                                                           •
                                                                        Inspection                          Adjustments
                                                             •     Control Charts
                                                           •     Pareto diagrams                            Completed Checklists
                                                         •    Statistical sampling
                                                               •      Flowcharting
                                                             •     Trend analysis


                                                                                                                             26
Quality Components - Best Practice
                      Quality
 Quality             Assuranc              Quality
Planning                e                  Control
                        Continuous
Priorities: scope,        process          Inspection: e.g.
    time, cost        improvement:         PM and team to
                     process analysis,       inspect work
Scope statement       removing non-
                      value activities,   Scope verification:
Success criteria            etc.          to ensure product
                                           is of good quality
 Project metrics       Prevention:
 toward project        prevention
     quality         activities before
  management         problems occur

                       Benchmark
                     quality: establish
                        a baseline                            27
Integrate Customer Satisfaction &
  Conformance to Specification
Integration - Satisfaction & Conformance
                                            Generation
                                                 of
Front-end         Concept                                            Budgeting
                                            alternative
customer        developmen                                          and earned-
                                            candidate
 process             t                                                  value
                                             projects
 analysis                                                             planning



                              Customer
                             Satisfaction
    Scope of                     and                      Project
     work                                                 Metrics
                             Conform to
                             Specificatio
                                  n



Schedulin                                                            Proto-
   g            Quality                       Quality                typing
               assurance                       audit




                                                                              29
Front-End Customer Process Analysis
 Understanding customer's business processes,
  work setting, and market forces

 Tools & Techniques
     Process Assessment
     Market Analysis
     Discounting / Net Present Value (NPV)
     Weighted Scoring Models
     Scheduling Tools


                                                 30
Concept Development
 Identifying alternative project ideas and
  opportunities after full immersion in the
  customer's key processes and product /
  service mix

 Tools & Techniques
   Quality Function Deployment (QFD) Tools



                                              31
Generation of Alternative Candidate
                 Projects
 To create ideas and options via
  brainstorming sessions

 Tools & Techniques
   Net Present Value
   Weighted Scoring Models




                                          32
Scope of Work
 Provides an effective mechanism to
  emphasise quality

 Tools & Techniques
   Scope Document
   Project Schedule
   Key Milestones



                                       33
Scheduling
 Accomplished by first developing a work
  break- down structure and then
  scheduling the tasks built into that
  structure

 Tools & Techniques
   Developing a preliminary schedule with
    resource assignments
   Getting approval of the schedule from the
    customer, stakeholders and project team
                                                34
Budgeting & Earned Value
 Earned value is an indicator of how much
  work has been accomplished at any given
  time in the project that has earned its
  value

 Tools & Techniques
   Earned Value is calculated automatically by
    any professional project management
    software if budget costs have been entered
    into the baseline schedule

                                                  35
Quality Assurance
 Process of building quality into the definition,
  design, production, and testing of the product
  deliverable

 Tools & Techniques
      Statistical Analysis
      Testing
      Verifying
      Validating Procedures to ensure that work is done
       right the first time

                                                           36
Project Metrics
 Metrics include earned value, budget
  variance, verification and validation
  measures

 Tools and techniques
   Metrics are tailored to the unique performance
    requirements of the product



                                                37
Prototyping
 Process of demonstrating an early model
  of the deliverable and how it will work
  without having made major investments in
  its design and development

 Tools and techniques
   Use of electronic and visual representations,
    computer screens, models of products, and
    graphics

                                                    38
Quality Audit
 Postmortem review of the project process to
  ensure that the experiences and documentation
  are captured and assessed for the purpose of
  improving future projects

 Tools and techniques
   Document Reviews
   Interviews
   Internal Control Analyses



                                              39
Quality Blueprint
Build Quality into Project Deliverables
  Charter Team


Develop Work Plan   Planning    “Plan the Work”
                                “Doing The Right
  Endorsement                        Thing ”



Manage the Work
                    Execution
                                “Work the Plan”
                                     “Doing
     Closure
                                  Things Right”
                                              41
Quality Blueprint Process

  Measure and monitor
                                          Identify improvement
                                              opportunities
                “Doing
             Things Right”
  Develop and                                Determine customers
execute solutions                               and suppliers

                             “Doing The Right
                                  Thing ”
 Describe and analyse                    Establish agreed upon
   current process                           requirements

                         Identify gaps


                                                                 42
“The best executive is the one who has
  sense enough to pick good men to do
what he wants done, and self-restraint to
keep from meddling with them while they
                 do it.”

                          - Theodore Roosevelt


                                             43
Good Luck
http://www.linkedin.com/in/anandsubramaniam




                                              44

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Quality Assurance & Control

  • 1. Quality Assurance & Control Quality Blueprint - Improve Customer Satisfaction & Conform to Specification Anand Subramaniam
  • 2. “Don't tell people how to do things, tell them what to do and let them surprise you with their results.” - George S. Patton 2
  • 3. Highlights  Importance of Quality Assurance & Control  Quality & Conformance  Quality & Risk Management  Quality – Product & Process Aspect  Project Quality Management (PQM)  Integrate Customer Satisfaction & Conformance to Specification  Quality Blueprint 3
  • 4. Importance of Quality Assurance & Control
  • 5. Lack of Quality Assurance & Control Dissatisfied Customer REACT “Fix-Up Team” BIG SCREW PLAN DO UP Check 1 Rechecks REDO 5
  • 6. Importance of Quality Assurance & Control Policy, Corporate objectives, Customer performanc procedures, service e standards Quality Corporate Assurance & Customer image satisfaction Control Staff moral, Continuous Project retention & improvemen success satisfaction t 6
  • 7. Client’s Quality Expectation Quality tolerance Quality drivers Communication strategy in place Quality tools to be used Client’s Historical information Understanding Quality obtained & reviewed stakeholder Expectatio expectation n Understanding Understandin of roles & g the political Quality policy, procedures, responsibilities environment standards & objectives documented and understood 7
  • 8. Strategic Quality Management Linked to Profitability Co Ad mp om b y va et er st d nt itiv Cu fine Strategic ag e De Quality e Management l Co mm al o fro itme i nt s m A nt d es Sta ll n ne oc ff la Pr P 8
  • 10. Impact on Quality - Change / Requirements  Clarification & refinement of business requirements  Understand that the needs of the User / Client may change during the project  Conflicting requirements among users  Clarification of role and responsibility during the project phases  Communication – quality check points / reports 10
  • 11. Impact – Poor & Good / Built-in Quality Good / Built-in Poor Quality Quality Increased Costs Project is efficient Low Morale Less Inspection Lower Customer Satisfaction Less cost for rework Increased Risk Less cost for non- conformance 11
  • 12. Cost – Conformance / Non Conformance Non Conformance Conformance Quality Training Rework Studies Scrap Surveys Inventory Costs Warranty Costs 12
  • 13. Quality & Risk Management
  • 14. Identify Risk in Current QA Process  Repeating errors  Lessons learned  Client quality standards  Unusually high error rates  Decision maker in the process  Dissention in the ranks (blaming)  Organisational standards for quality  Testing standards, processes & quality audits 14
  • 15. Quality Issues & Risk Management Continuous Improvement identification Qualification Quantification Prioritisation Assignment Tracking & Resolution 15
  • 16. Quality – Product & Process Aspect
  • 17. Quality – Process & Product Aspect Product Process Deals with the Deals with best management of practice tools, scope processes and (requirements), time techniques used in (schedule), and cost managing a project (budget) used in managing the products and services of a project 17
  • 18. Product Based Choose Analyse measurements anomalous to be made com ponents Select Identify components to anomalous be assessed measurements Measure component char acteristics 18
  • 19. Process Based De velop Assess product Define process product quality No Yes Improve Quality Standar di e s process OK process 19
  • 21. Quality Management Plan Quality Quality Quality Assuranc Planning Control e (PMI - Planning) (PMI – Controlling) (PMI – Execution) Communicates the plan that will be used to ensure project quality 21
  • 22. Quality Management Quality Management Quality Planning Quality Assurance Quality Control (QP) (QA) (QC) Criteria driven Prevention driven Inspection driven 22
  • 23. Criteria, Prevention & Inspection Criteria Preventio Inspection Driven n Driven Driven QP is used to identify QA is about utilising all QC is about ensuring the quality criteria the elements defined in that the products and quality planning that are services of the project that are relevant to needed to meet the the project and to comply with relevant customer’s plan how to satisfy requirements quality standards and them. about eliminating the QA is a continuous causes of QP lays out the roles process improvement unsatisfactory and responsibilities, performance QA involves managing resources, the quality of the project procedures, and deliverables. It is the ongoing quality processes to be management and utilised for QC and QA refers to the actual review of the process of QA testing the entire doing the work of the product before and project during its life during delivery cycle 23
  • 24. Quality Planning Quality Planning Quality Policy Identify which quality standards Standards and are relevant to the project Products Regulations Quality and determine how to management Descriptions plan satisfy them. Quality Scope Planning should be Operational Statement definitions performed regularly and in Other parallel with the other Inputs for Other Process project planning processes. Processes Checklists Outputs ________________________ TOOLS • Benefits/Cost Analysis • Benchmarking • Flowcharting • Design of experience • Cost of Quality 24
  • 25. Quality Assurance Quality Assurance Involves following up to make Quality Mgmt plan sure everything is done Operational definitions correctly and fulfills the Results of requirements of the project. quality Measurement Quality assurance may be Quality provided by the project Improvement team or any other stakeholder responsible for maintaining or assisting with the maintenance of quality for the project. ________________________ TOOLS • Quality planning tools and techniques • Quality audits 25
  • 26. Quality Control Quality Control Completed Checklists Work results Monitoring specific project Quality results to determine if they Management Plan comply with relevant quality Products Descriptions standards/guidelines that are required in the quality Quality management plan, and Improvements Operational Definitions identifying ways to eliminate causes of Checklists Acceptance Decisions unsatisfactory performance. Rework _____________________________________________________________ TOOLS Process • Inspection Adjustments • Control Charts • Pareto diagrams Completed Checklists • Statistical sampling • Flowcharting • Trend analysis 26
  • 27. Quality Components - Best Practice Quality Quality Assuranc Quality Planning e Control Continuous Priorities: scope, process Inspection: e.g. time, cost improvement: PM and team to process analysis, inspect work Scope statement removing non- value activities, Scope verification: Success criteria etc. to ensure product is of good quality Project metrics Prevention: toward project prevention quality activities before management problems occur Benchmark quality: establish a baseline 27
  • 28. Integrate Customer Satisfaction & Conformance to Specification
  • 29. Integration - Satisfaction & Conformance Generation of Front-end Concept Budgeting alternative customer developmen and earned- candidate process t value projects analysis planning Customer Satisfaction Scope of and Project work Metrics Conform to Specificatio n Schedulin Proto- g Quality Quality typing assurance audit 29
  • 30. Front-End Customer Process Analysis  Understanding customer's business processes, work setting, and market forces  Tools & Techniques  Process Assessment  Market Analysis  Discounting / Net Present Value (NPV)  Weighted Scoring Models  Scheduling Tools 30
  • 31. Concept Development  Identifying alternative project ideas and opportunities after full immersion in the customer's key processes and product / service mix  Tools & Techniques  Quality Function Deployment (QFD) Tools 31
  • 32. Generation of Alternative Candidate Projects  To create ideas and options via brainstorming sessions  Tools & Techniques  Net Present Value  Weighted Scoring Models 32
  • 33. Scope of Work  Provides an effective mechanism to emphasise quality  Tools & Techniques  Scope Document  Project Schedule  Key Milestones 33
  • 34. Scheduling  Accomplished by first developing a work break- down structure and then scheduling the tasks built into that structure  Tools & Techniques  Developing a preliminary schedule with resource assignments  Getting approval of the schedule from the customer, stakeholders and project team 34
  • 35. Budgeting & Earned Value  Earned value is an indicator of how much work has been accomplished at any given time in the project that has earned its value  Tools & Techniques  Earned Value is calculated automatically by any professional project management software if budget costs have been entered into the baseline schedule 35
  • 36. Quality Assurance  Process of building quality into the definition, design, production, and testing of the product deliverable  Tools & Techniques  Statistical Analysis  Testing  Verifying  Validating Procedures to ensure that work is done right the first time 36
  • 37. Project Metrics  Metrics include earned value, budget variance, verification and validation measures  Tools and techniques  Metrics are tailored to the unique performance requirements of the product 37
  • 38. Prototyping  Process of demonstrating an early model of the deliverable and how it will work without having made major investments in its design and development  Tools and techniques  Use of electronic and visual representations, computer screens, models of products, and graphics 38
  • 39. Quality Audit  Postmortem review of the project process to ensure that the experiences and documentation are captured and assessed for the purpose of improving future projects  Tools and techniques  Document Reviews  Interviews  Internal Control Analyses 39
  • 41. Build Quality into Project Deliverables Charter Team Develop Work Plan Planning “Plan the Work” “Doing The Right Endorsement Thing ” Manage the Work Execution “Work the Plan” “Doing Closure Things Right” 41
  • 42. Quality Blueprint Process Measure and monitor Identify improvement opportunities “Doing Things Right” Develop and Determine customers execute solutions and suppliers “Doing The Right Thing ” Describe and analyse Establish agreed upon current process requirements Identify gaps 42
  • 43. “The best executive is the one who has sense enough to pick good men to do what he wants done, and self-restraint to keep from meddling with them while they do it.” - Theodore Roosevelt 43