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TPM Implementation Strategy
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Anand Subramaniam
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How to sustain TPM implementation?
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TPM Implementation Strategy
1.
2.
3.
4.
Introductory education campaign
for workforce
5.
Set up TPM
– committee, working system, targets etc
6.
Establish basic TPM
policies and goals
7.
8.
Develop an equipment
& an autonomous maintenance program including tasks sequence, manage change etc
9.
Improve skills of
production & maintenance personnel
10.
11.
Maintains proper condition
and standards for equipment usage
12.
Partially restores deterioration
13.
Basic skill levels
in:
14.
Changeover and set-up
15.
16.
Restores deteriorated equipment
through checks, inspections, and overhauls
17.
Identifies Design weaknesses
and improves the equipment to error-free function (via poka-yoke)
18.
19.
20.
21.
Assess current equipment
OEE and develop a process for measuring the “6 big” losses
22.
Develop a TPM
master plan
23.
Set plant-wide standards
for TPM implementation
24.
Monitor and evaluate
progress
25.
26.
Investigate and reduce
the “big 6” equipment losses
27.
Transfer routine maintenance
skills to operators
28.
Set standards for
routine maintenance and inspections by operators
29.
30.
31.
32.
33.
34.
35.