Hybrid Nano-composite coatings are a high toughness, durable Nano-composite coating that is molecularly bonded to the surface of steel. The coating combines the properties and reliability of extremely tough, durable, and corrosion resistant engineering thermoplastics, with the abrasion resistance and durability of glass-ceramics. Using proprietary chemistries, this hybrid Nano-composite is applied and molecularly bonded to the surface of steel, forming a permanent, durable, abrasion and corrosion resistant coating.
• True molecular, covalent bonding to the steel surface using advanced coating chemistries and steel surface treatments to produce a true molecular bond that will not fail in service. No undercutting or attach through defects are possible, since the coating is permanently adhered to the surface.
• Extreme toughness and flexibility. By hybridizing the ceramic-like high durability, molecular bonded phase with engineering thermoplastic materials at the Nano-scale, a material with higher ductility than steel, but hardness similar to glass and ceramic materials is created. The unique fusion of high hardness, and durability/resiliency creates an extremely abrasion resistant, yet amazingly resilient surface.
• High hardness and abrasion resistance. Because of the ceramic network of the hybrid Nano-composite coatings, the coatings are nearly as hard as glass, and are largely ceramic. This hardness is combined with the toughness derived from the engineering thermoplastic interpenetrating network and this combination of hardness and toughness is what makes hybrid Nano-composites more abrasion resistant than any other low cost coating solution.
• High temperature stability. Hybrid Nano-composite coatings have been tested in air environments up to temperature extremes of 800F and higher. Long term durability at 400F has been demonstrated in hydroclave testing with our high toughness pipe ID Nano-composite coatings.
• Cost-effective. Because the hybrid Nano-composites are applied and heat-cured similar to fusion bond epoxy coatings, costs are lower than for any similar performing coating system.
• Hydrophobic and omniphobic properties. Base materials are hydrophobic, shedding water and providing very low frictional flow resistance, which can increase flow. Advanced versions in development using high surface energy additives can be made omniphobic, shedding both oil and water fluids.
• Low surface energy and flow resistance: Hybrid Nano-composite coatings fill and smooth surface defects, providing a Nano-smooth surface like glass. This, combined with their extremely low surface energy create a very low flow resistance, reducing pumping losses in long drill strings and production tubing.
Call us for a complimentary consultation at: 850-463-0050 or Email us at: info@ener-corr.com
2. Nano Technology… The Next Frontier inNano Technology… The Next Frontier in
Science and TechnologyScience and Technology
3. Are you looking for a penetrating corrosionAre you looking for a penetrating corrosion
control solution that offers superior corrosioncontrol solution that offers superior corrosion
protectionprotection andand is economical andis economical and
environmentally-friendly?environmentally-friendly?
4. It attaches to all normal metal, glass and plasticIt attaches to all normal metal, glass and plastic
substrates utilizing molecular-level penetration andsubstrates utilizing molecular-level penetration and
permanent interlocking molecular bonds within thepermanent interlocking molecular bonds within the
substrate. The level of porosity and availability of freesubstrate. The level of porosity and availability of free
ions in metals dictates the depth of penetration of theions in metals dictates the depth of penetration of the
coating into the substrate, regardless of thickness.coating into the substrate, regardless of thickness.
5. →→ Hybrid Nano composite coatings are a high toughness, durable NanoHybrid Nano composite coatings are a high toughness, durable Nano
composite coating that is molecularly bonded to the surface of steel.composite coating that is molecularly bonded to the surface of steel.
→→ The coating combines the properties and reliability of extremelyThe coating combines the properties and reliability of extremely
tough, durable, and corrosion resistant engineering thermoplastics, withtough, durable, and corrosion resistant engineering thermoplastics, with
the abrasion resistance and durability of glass-ceramics.the abrasion resistance and durability of glass-ceramics.
→→ Using proprietary chemistries, this hybrid Nano composite is appliedUsing proprietary chemistries, this hybrid Nano composite is applied
and molecularly bonded to the surface of steel, forming a permanent,and molecularly bonded to the surface of steel, forming a permanent,
durable, abrasion and corrosion resistant coating.durable, abrasion and corrosion resistant coating.
Enhanced corrosion resistance,Enhanced corrosion resistance,
Additional hardness for high abrasive atmospheres,Additional hardness for high abrasive atmospheres,
Extreme high heat applications andExtreme high heat applications and
Reduced coefficient of friction.Reduced coefficient of friction.
6. Environmental problems will no longer be a concernEnvironmental problems will no longer be a concern
especially if you are currently using solvent-basedespecially if you are currently using solvent-based
technology in your process.technology in your process. Ener-Corr's NanoTechEner-Corr's NanoTech
HPC – Nano Technology Hybrid Pipe CoatingHPC – Nano Technology Hybrid Pipe Coating isis
water-based, heavy-metal-free and are low in VOCs,water-based, heavy-metal-free and are low in VOCs,
with an ultra-low solvent content that requires minimalwith an ultra-low solvent content that requires minimal
wastewater treatment.wastewater treatment.
Ener-Corr's NanoTech HPCEner-Corr's NanoTech HPC by its nature will lastby its nature will last
significantly longer, be less compromised by bumpssignificantly longer, be less compromised by bumps
and scratches to a material’s surface and there is noand scratches to a material’s surface and there is no
risk of Nano-particulates being unknowingly releasedrisk of Nano-particulates being unknowingly released
into the environment.into the environment.
Environmentally Friendly
7. True molecular, covalent bonding to the steel surface using advanced coatingTrue molecular, covalent bonding to the steel surface using advanced coating
chemistries and surface treatments to produce a true molecular bond that won’t failchemistries and surface treatments to produce a true molecular bond that won’t fail
in service. The coating is permanently adhered to the surface.in service. The coating is permanently adhered to the surface.
Extreme toughness and flexibility. By hybridizing the ceramic-like high durability,Extreme toughness and flexibility. By hybridizing the ceramic-like high durability,
molecular bonded phase with engineering thermoplastic materials at the Nano-molecular bonded phase with engineering thermoplastic materials at the Nano-
scale, a material with higher ductility than steel, but hardness similar to glass andscale, a material with higher ductility than steel, but hardness similar to glass and
ceramic materials is created.ceramic materials is created.
Exceptional scratch and abrasion resistance.Exceptional scratch and abrasion resistance.
High temperature stability. Temperature extremes of 800F and higher have beenHigh temperature stability. Temperature extremes of 800F and higher have been
tested. Long term durability at 400F has been demonstrated in hydroclave testingtested. Long term durability at 400F has been demonstrated in hydroclave testing
with our high toughness pipe ID Nano-composite coatings.with our high toughness pipe ID Nano-composite coatings.
Cost-effective solution, increase drill pipe life from 3X to 8X it’s normal life span.Cost-effective solution, increase drill pipe life from 3X to 8X it’s normal life span.
Low VOC emissions (Volatile Organic Compounds).Low VOC emissions (Volatile Organic Compounds).
Maximum protection against salt water, H2S, CO2.Maximum protection against salt water, H2S, CO2.
No negative impact on environment/ecology.No negative impact on environment/ecology.
Hydrophobic and omniphobic properties. Base materials areHydrophobic and omniphobic properties. Base materials are
hydrophobic, shedding water and providing very low frictional flow resistance,hydrophobic, shedding water and providing very low frictional flow resistance,
which can increase flow.which can increase flow.
Low surface energy and flow resistance: Fills and smooths surface defects,Low surface energy and flow resistance: Fills and smooths surface defects,
providing a Nano-smooth surface like glass. This, combined with extremely lowproviding a Nano-smooth surface like glass. This, combined with extremely low
surface energy it creates a very low flow resistance, reducing pumping losses insurface energy it creates a very low flow resistance, reducing pumping losses in
long drill strings and production tubing.long drill strings and production tubing.
NanoTech HPC Properties:
8. Add all these benefits to the reduced process costsAdd all these benefits to the reduced process costs
resulting from less process steps and you have aresulting from less process steps and you have a
corrosion control coating that will meet your needs forcorrosion control coating that will meet your needs for
environmentally friendliness, improved productenvironmentally friendliness, improved product
performance and excellent functional substrateperformance and excellent functional substrate
protection.protection.
All-in-all NanoTech HPC is a superior technologyAll-in-all NanoTech HPC is a superior technology
solution that delivers asolution that delivers a better protective penetrationbetter protective penetration
coatingcoating..
Cost Effective Solution
9. To appreciate the need for this service one must first understand that typicalTo appreciate the need for this service one must first understand that typical
untreated pipe costs less than half that of lined pipe, and lined pipe is alsountreated pipe costs less than half that of lined pipe, and lined pipe is also
prone to failure. The other issue which makes treated unlined pipe of aprone to failure. The other issue which makes treated unlined pipe of a
specific diameter pipe more attractive than lined is the amount of Cubic feetspecific diameter pipe more attractive than lined is the amount of Cubic feet
per minute that can flow. Lined pipe of the same dimension always has aper minute that can flow. Lined pipe of the same dimension always has a
smaller internal diameter as opposed to untreated pipe, resulting in the linedsmaller internal diameter as opposed to untreated pipe, resulting in the lined
pipe producing lower flow rates.pipe producing lower flow rates.
10. As untreated pipe corrodes the internal diameter diminishes thusAs untreated pipe corrodes the internal diameter diminishes thus
restricting flow. In the industry this is what contributes to a mechanicalrestricting flow. In the industry this is what contributes to a mechanical
depletion curve. Untreated pipes coming out of the original test fielddepletion curve. Untreated pipes coming out of the original test field
sometimes have internal diameters as small as a pencil. By protectingsometimes have internal diameters as small as a pencil. By protecting
non lined pipe an operator gets higher flow rates and saves on having tonon lined pipe an operator gets higher flow rates and saves on having to
frequently replace pipe.frequently replace pipe.
11. As untreated pipe corrodes, the internal diameter diminishes thusAs untreated pipe corrodes, the internal diameter diminishes thus
restricting flow. In the industry, this is what contributes to a mechanicalrestricting flow. In the industry, this is what contributes to a mechanical
depletion curve.depletion curve.
Untreated pipes coming out of the original test field sometimes haveUntreated pipes coming out of the original test field sometimes have
internal diameters as small as a pencil.internal diameters as small as a pencil.
By protecting non lined pipe an operator gets higher flow rates and savesBy protecting non lined pipe an operator gets higher flow rates and saves
on having to frequently replace pipe.on having to frequently replace pipe.
Ener-Corr’s use of its NanoTech HPC coating to treat these pipes hasEner-Corr’s use of its NanoTech HPC coating to treat these pipes has
positioned itself to offer this exclusive service to the pipe industry acrosspositioned itself to offer this exclusive service to the pipe industry across
the World.the World.
12. Ener-Corr’s NanoTech HPC coating provides theEner-Corr’s NanoTech HPC coating provides the
unique ability to deeply penetrate the substrate, orunique ability to deeply penetrate the substrate, or
surface, of the materials to which they are applied andsurface, of the materials to which they are applied and
chemically-bind with the many free ions within thechemically-bind with the many free ions within the
material as well as on the substrate. This allowsmaterial as well as on the substrate. This allows
NanoTech HPC to become a permanent, integral partNanoTech HPC to become a permanent, integral part
of the substrate due to the formation of new moleculesof the substrate due to the formation of new molecules
driven to reaction completion.driven to reaction completion.
13. Other Nano-coatings companies use Nano-particulates, such asOther Nano-coatings companies use Nano-particulates, such as
Bucky Balls and Carbon Nano-tubes that are applied to theBucky Balls and Carbon Nano-tubes that are applied to the
surface of a material using some form of mechanically adhesivesurface of a material using some form of mechanically adhesive
technology; the same approach as with conventional coatings.technology; the same approach as with conventional coatings.
They do not penetrate into the material to which they are applied,They do not penetrate into the material to which they are applied,
and so do not become part of that material.and so do not become part of that material.
As such other, Non-NanoTech HPC coatings will last only as longAs such other, Non-NanoTech HPC coatings will last only as long
as the effective life of their adhesive technology before they startas the effective life of their adhesive technology before they start
flaking away. They can be compromised by bumps and scratchesflaking away. They can be compromised by bumps and scratches
to the materials surface and over time run the very real risk ofto the materials surface and over time run the very real risk of
releasing Nano-particulates into the environment.releasing Nano-particulates into the environment.
14. NanoTech HPC by its nature will last significantly longer, be lessNanoTech HPC by its nature will last significantly longer, be less
compromised by bumps and scratches to a material’s surface andcompromised by bumps and scratches to a material’s surface and
there is no risk of Nano-particulates being unknowingly releasedthere is no risk of Nano-particulates being unknowingly released
into the environment.into the environment.
All-in-all NanoTech HPC is a superior technology solution thatAll-in-all NanoTech HPC is a superior technology solution that
delivers a better protective coating.delivers a better protective coating.
15. HARDNESSHARDNESS
Extremely hard and durableExtremely hard and durable
Hardness of 9h or higher versions availableHardness of 9h or higher versions available
Exceptional scratch and abrasion resistantExceptional scratch and abrasion resistant
ADHESION TO STEELADHESION TO STEEL
Excellent Nano-Technology actually penetrates the steelExcellent Nano-Technology actually penetrates the steel
substructure at the molecular level to 30-50% of each surfacesubstructure at the molecular level to 30-50% of each surface
treatedtreated
COATING THICKNESSCOATING THICKNESS
0.5-3 mil (to suit application)0.5-3 mil (to suit application)
COLORCOLOR
Clear (transparent) or pigmentable; tintable; Ultra high glossClear (transparent) or pigmentable; tintable; Ultra high gloss
formula availableformula available
16. PIONEERING THE USE OF ADVANCEDPIONEERING THE USE OF ADVANCED
NANO-TECHNOLOGY COATINGNANO-TECHNOLOGY COATING
Our penetrate is the new solution to abrasion andOur penetrate is the new solution to abrasion and
corrosion extending the performance life ofcorrosion extending the performance life of
injection/disposal well tubing, and drill pipe-increasinginjection/disposal well tubing, and drill pipe-increasing
your bottom line 3x-8x.your bottom line 3x-8x.
The three different applications listed are to meetThe three different applications listed are to meet
specific down-hole environments.specific down-hole environments.
17. SOLUTION CATEGORIESSOLUTION CATEGORIES
High Abrasion - Mild Corrosion - D100/D200High Abrasion - Mild Corrosion - D100/D200
An ID, OD penetrant that provides high abrasion & mild corrosionAn ID, OD penetrant that provides high abrasion & mild corrosion
protection and resistance to mechanical damageprotection and resistance to mechanical damage
During the application process the product penetrates the tubeDuring the application process the product penetrates the tube
insuring no flake in the systeminsuring no flake in the system
The temperature rating: 800FThe temperature rating: 800F
The penetrant does not change the driftThe penetrant does not change the drift
Will not cut the coating by running wire lines & fishing toolWill not cut the coating by running wire lines & fishing tool
18. High Abrasion – Severe CorrosionHigh Abrasion – Severe Corrosion
An ID, OD coating that provides high abrasion & severe corrosionAn ID, OD coating that provides high abrasion & severe corrosion
protection and resistance to chemical damagesprotection and resistance to chemical damages
During the application process the product penetrates the tubeDuring the application process the product penetrates the tube
insuring no flake in the systeminsuring no flake in the system
Temperature rating: 400FTemperature rating: 400F
Resistance to High CO2, H2S & HCLResistance to High CO2, H2S & HCL
Solids abrasion resistant that is non mechanicalSolids abrasion resistant that is non mechanical
19. For a complimentary consultation contact :For a complimentary consultation contact :
Ardie Rah, E.S.P.E., PresidentArdie Rah, E.S.P.E., President
405-509-9291 or Email us405-509-9291 or Email us
ardierah@ener-corr.comardierah@ener-corr.com