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1
2
• Biogas is a mixture of methane and carbon dioxide 
produced by the bacterial decomposition of organic 
wastes and where methane is used a cooking fuel. 
• The organic wastes that can be included in biogas plants 
are: 
Cow dung waste 
3
Biogas 
plants 
Conventional 
Domed 
shape 
Floating 
type 
Modern 
Nisargruna 
biogas 
4
• In conventional biogas plant, biogas is produced 
by anaerobic digestion with anaerobic bacteria 
or fermentation of biodegradable materials such as manure, 
sewage, municipal waste, green waste, plant material, and 
crops. 
• Gas produced is primarily methane (CH4) and carbon 
dioxide (CO2) and may have small amounts of hydrogen 
sulphide (H2S), moisture and siloxanes. 
5
There are two types of conventional biogas plant : 
• Fixed dome biogas plant 
• Floating drum biogas plant 
6
• A fixed-dome plant comprises of a closed, dome-shaped 
digester with an immovable, rigid gas-holder and a 
displacement pit, also named 'compensation tank'. 
• When gas production starts, the slurry is displaced into 
the compensation tank. 
• Gas pressure increases with the volume of gas stored. 
• If there is little gas in the gas-holder, the gas pressure is 
low. 
7
8
• Relatively low construction costs. 
• The absence of moving parts and rusting steel parts. 
• If well constructed, fixed dome plants have a long life 
span. 
• The underground construction saves space and protects the 
digester from temperature changes. 
• The construction provides opportunities for skilled local 
employment. 
9
• Fluctuating gas pressure complicates gas utilization. 
• Amount of gas produced is not immediately visible. 
• Fixed dome plants need exact planning of levels. 
• Excavation can be difficult and expensive in bedrock. 
10
• A floating-drum plant consists of a cylindrical or dome-shaped 
digester and a moving, floating gas-holder, or drum. 
• The gas-holder floats either directly in the fermenting 
slurry or in a separate water jacket. 
• The drum in which the biogas collects has an internal 
and/or external guide frame that provides stability and 
keeps the drum upright. 
• If biogas is produced, the drum moves up, if gas is 
consumed, the gas-holder sinks back. 
11
12
• Floating-drum plants are easy to understand and operate. 
• They provide gas at a constant pressure. 
• The stored gas-volume is immediately recognizable by the 
position of the drum. 
• Gas-tightness is no problem, provided the gasholder is de-rusted 
and painted regularly. 
13
• The steel drum is relatively expensive and maintenance-intensive. 
• Removing rust and painting has to be carried out regularly. 
• The life-time of the drum is short (up to 15 years; in 
tropical coastal regions about five years). 
• If fibrous substrates are used, the gas-holder shows a 
tendency to get "stuck" in the resultant floating scum. 
14
Nestle: 
• At around 28 plants of nestle there exist biogas 
units. They use cow manure to generate biogas and bio-fertilizers 
in order to reduce the environmental impact. 
environment 
Biogas plant installed in nestle, Mexico 15
• KhanKhel Dairy Farm: 
• Biogas-generated electricity from a dairy manure digester 
in Punjab (Pakistan) is being used for water pumping at a 
dairy farm. 
Biogas generated is being used to generate electricity 16
• Biogas plant at Pepsico Pune: 
• 18MT of waste per day 
• 2500 M3 of biogas per day 
• Saving 140MT of LPG and approximately cost of $140 
million per annum. 
17
18
Nisargruna technology honoured with 
Padma Shri Award 2013 
19
The main steps of Nisargruna (biogas) production : 
1. Hydrolysis 
2. Acidification 
3. Methane formation 
Plant setup comprises : 
• Receiving Platform 
• Segregating Platform 
• Mixer 
• Pre-digester tank 
• Main Tank (Secondary Digester) 
• Manure 
A combination of Aerobic + Anerobic Digestion 
20
Comparison with Conventional Plant 
Nisargruna Biogas Plant Conventional Biogas Plant 
Conventional Biogas Plant 
Higher costing Lower costing 
Settling tank for water recycling No water recycling 
Broader scope of raw materials Mainly based on cow dung 
Biogas has a better fuel value Biogas has low fuel value 
Mixers are used for better 
homogenization 
No homogenization 
High rate of bio-methanation process Low rate of bio-methanation process 
Pre-digestion in aerobic chamber No set-up for pre-digestion 
Removal of scum forming protein 
materials 
No set-up to remove scum forming 
material 
Improved structure for better flow, 
entrapment and enrichment of biogas 
Conventional dome structure 
Lower CO2 and higher methane levels 
in biogas 
Higher CO2 levels in biogas 
More hygienic and less smell Less hygienic and more smell 
Higher plant life (40 years) Normal plant life 
Manure has high organic content and is 
weed free 
Manure is generally of not very high 
quality 
21
• Renewable source of energy 
• Non polluting. 
• Reduces landfills 
• Cheaper in cost 
• No problem to warm the water in 
Nisargruna technology as in includes 
Solar panel. 
22
• Need for regular and optimum feeding in the digester. 
• Egg shell, bones cannot be included as the reduces the 
efficiency of the plant. 
• Regular addition of warm water in winters to maintain the 
optimum temperature for bacteria. 
23
Cost of LPG (Commercial 19 KG cylinder)= ₹ 88.52/kg 
Nisargruna biogas plant of 0.5 MT 
Plant construction cost: ₹ 15Lakhs (without subsidy) 
Plant construction cost : ₹ 9 Lakhs (with subsidy) 
Total gas production =25 Kg/day (equivalent to LPG) 
Total cost of biogas = 25X88.52X365(days)= ₹ 8.07 Lakhs 
24
Profit from sale of manure =50(kg) X 5 X 365= ₹ 0.91 lakhs/- 
Total profit generated = ₹ 8.98/- 
Payback period = 15/8.98 
=1.67 years (without subsidy) 
Payback period = 9/8.98 
= 1.002 years (with subsidy) 
25
26

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Biogas traditional vs modern plant.

  • 1. 1
  • 2. 2
  • 3. • Biogas is a mixture of methane and carbon dioxide produced by the bacterial decomposition of organic wastes and where methane is used a cooking fuel. • The organic wastes that can be included in biogas plants are: Cow dung waste 3
  • 4. Biogas plants Conventional Domed shape Floating type Modern Nisargruna biogas 4
  • 5. • In conventional biogas plant, biogas is produced by anaerobic digestion with anaerobic bacteria or fermentation of biodegradable materials such as manure, sewage, municipal waste, green waste, plant material, and crops. • Gas produced is primarily methane (CH4) and carbon dioxide (CO2) and may have small amounts of hydrogen sulphide (H2S), moisture and siloxanes. 5
  • 6. There are two types of conventional biogas plant : • Fixed dome biogas plant • Floating drum biogas plant 6
  • 7. • A fixed-dome plant comprises of a closed, dome-shaped digester with an immovable, rigid gas-holder and a displacement pit, also named 'compensation tank'. • When gas production starts, the slurry is displaced into the compensation tank. • Gas pressure increases with the volume of gas stored. • If there is little gas in the gas-holder, the gas pressure is low. 7
  • 8. 8
  • 9. • Relatively low construction costs. • The absence of moving parts and rusting steel parts. • If well constructed, fixed dome plants have a long life span. • The underground construction saves space and protects the digester from temperature changes. • The construction provides opportunities for skilled local employment. 9
  • 10. • Fluctuating gas pressure complicates gas utilization. • Amount of gas produced is not immediately visible. • Fixed dome plants need exact planning of levels. • Excavation can be difficult and expensive in bedrock. 10
  • 11. • A floating-drum plant consists of a cylindrical or dome-shaped digester and a moving, floating gas-holder, or drum. • The gas-holder floats either directly in the fermenting slurry or in a separate water jacket. • The drum in which the biogas collects has an internal and/or external guide frame that provides stability and keeps the drum upright. • If biogas is produced, the drum moves up, if gas is consumed, the gas-holder sinks back. 11
  • 12. 12
  • 13. • Floating-drum plants are easy to understand and operate. • They provide gas at a constant pressure. • The stored gas-volume is immediately recognizable by the position of the drum. • Gas-tightness is no problem, provided the gasholder is de-rusted and painted regularly. 13
  • 14. • The steel drum is relatively expensive and maintenance-intensive. • Removing rust and painting has to be carried out regularly. • The life-time of the drum is short (up to 15 years; in tropical coastal regions about five years). • If fibrous substrates are used, the gas-holder shows a tendency to get "stuck" in the resultant floating scum. 14
  • 15. Nestle: • At around 28 plants of nestle there exist biogas units. They use cow manure to generate biogas and bio-fertilizers in order to reduce the environmental impact. environment Biogas plant installed in nestle, Mexico 15
  • 16. • KhanKhel Dairy Farm: • Biogas-generated electricity from a dairy manure digester in Punjab (Pakistan) is being used for water pumping at a dairy farm. Biogas generated is being used to generate electricity 16
  • 17. • Biogas plant at Pepsico Pune: • 18MT of waste per day • 2500 M3 of biogas per day • Saving 140MT of LPG and approximately cost of $140 million per annum. 17
  • 18. 18
  • 19. Nisargruna technology honoured with Padma Shri Award 2013 19
  • 20. The main steps of Nisargruna (biogas) production : 1. Hydrolysis 2. Acidification 3. Methane formation Plant setup comprises : • Receiving Platform • Segregating Platform • Mixer • Pre-digester tank • Main Tank (Secondary Digester) • Manure A combination of Aerobic + Anerobic Digestion 20
  • 21. Comparison with Conventional Plant Nisargruna Biogas Plant Conventional Biogas Plant Conventional Biogas Plant Higher costing Lower costing Settling tank for water recycling No water recycling Broader scope of raw materials Mainly based on cow dung Biogas has a better fuel value Biogas has low fuel value Mixers are used for better homogenization No homogenization High rate of bio-methanation process Low rate of bio-methanation process Pre-digestion in aerobic chamber No set-up for pre-digestion Removal of scum forming protein materials No set-up to remove scum forming material Improved structure for better flow, entrapment and enrichment of biogas Conventional dome structure Lower CO2 and higher methane levels in biogas Higher CO2 levels in biogas More hygienic and less smell Less hygienic and more smell Higher plant life (40 years) Normal plant life Manure has high organic content and is weed free Manure is generally of not very high quality 21
  • 22. • Renewable source of energy • Non polluting. • Reduces landfills • Cheaper in cost • No problem to warm the water in Nisargruna technology as in includes Solar panel. 22
  • 23. • Need for regular and optimum feeding in the digester. • Egg shell, bones cannot be included as the reduces the efficiency of the plant. • Regular addition of warm water in winters to maintain the optimum temperature for bacteria. 23
  • 24. Cost of LPG (Commercial 19 KG cylinder)= ₹ 88.52/kg Nisargruna biogas plant of 0.5 MT Plant construction cost: ₹ 15Lakhs (without subsidy) Plant construction cost : ₹ 9 Lakhs (with subsidy) Total gas production =25 Kg/day (equivalent to LPG) Total cost of biogas = 25X88.52X365(days)= ₹ 8.07 Lakhs 24
  • 25. Profit from sale of manure =50(kg) X 5 X 365= ₹ 0.91 lakhs/- Total profit generated = ₹ 8.98/- Payback period = 15/8.98 =1.67 years (without subsidy) Payback period = 9/8.98 = 1.002 years (with subsidy) 25
  • 26. 26