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MGL 1073 / QUALITY MANAGEMENT

THEORY OF INVENTIVE PROBLEM SOLVING
(TRIZ)

Prepared By:
AYU PRIMASARI ANDINI MG121037
Introduction

Theoria Resheneyva Isobretatelskehuh Zadach
(Theory of Inventive Problem Solving)
Introduction (Cont’d)
• A creative problem-solving methodology for
scientific and engineering problems
• It is more structured and based on logic and data,
not intuition or brainstorming without trial and
error.
• TRIZ tools were developed to show the user what
the solution “look like”.
• The solution is a basic concept based on how
others have solved a similar problem in the past
Brief History of TRIZ
• Developed by Soviet engineer Genrich Altshuller
• Beginning in 1946 (after world war II and during
cold war)
• Altshuller and his colleagues studied about
400,000 patents and discerned inventive
principles were often present in the most
successful cases
Genrich Altshuller
•
•
•
•

Born October 15, 1926
Died September 24, 1998
Born in Tashkent, Uzbek SSR, USSR
a Soviet engineer, inventor, scientist,
journalist and writer.
• He is most notable for the creation of
TRIZ.
• He founded the Azerbaijan Public
Institute for Inventive Creation, and
was the first President of the TRIZ
Association.
• he received his patent at the age of
14.
Covers of
Altshuller
Books
Reason using TRIZ
•
•
•
•
•

TRIZ uses the world’s knowledge
Systematic and repeatable
Based on proven successful patents
It’s quick
Not just for engineers
Levels of Inventive Solution
Level 1: Standard
Level 2: Improvement
Level 3: Invention inside paradigm
Level 4: Invention outside paradigm
Level 5: Discovery
TRIZ problem solving Method
Search for previously
solved problems
- 40 inventive principles

Identify analogies

TRIZ General
Problem

TRIZ General
Solution

Initial Specific
problem

specific
Solution

Identify my problem

Apply analogous
solution
to my specific problem
TRIZ Step Process
1. IDENTIFYING THE PROBLEM

to identify the engineering system being studied; its operating
environment, resource requirements, primary useful function,
harmful effects, and ideal result.
Example: A beverage can.
-An engineered system to contain a beverage.
-Operating environment is that cans are stacked for storage purposes.
-Resources include weight of filled cans, internal pressure of can,
rigidity of can construction.
- Primary useful function is to contain beverage.
- Harmful effects include cost of materials and producing can and
waste of storage space.
- Ideal result is a can that can support the weight of stacking to human
height without damage to cans or beverage in cans.
TRIZ Step Process (Cont’d)
2. FORMULATE THE PROBLEM
• Restate the problem in terms of physical contradictions. Identify
problems that could occur. Could improving one technical
characteristic to solve a problem cause other technical
characteristics to worsen.
Example: We cannot control the height to which cans will be
stacked. The price of raw materials compels us to lower costs.
The can walls must be made thinner to reduce costs, but if we
make the walls thinner, it cannot support as large a stacking load.
Thus, the can wall needs to be thinner to lower material cost and
thicker to support stacking load weight.
TRIZ Step Process (Cont’d)
3. Search for Previously Well-Solved Problem
/TRIZ General Solution
• Altshuller extracted 39 standard technical
characteristics that cause conflict. These are called
the 39 Engineering Parameters.
• First find the principle that needs to be
changed/improve.
• Then find the principle that is an undesirable
secondary effect.
39 Engineering Parameters
1. Weight of moving object
2. Weight of nonmoving object
3. Length of moving object
4. Length of nonmoving object
5. Area of moving object
6. Area of nonmoving object
7. Volume of moving object
8. Volume of nonmoving object
9. Speed
10. Force
11. Tension, pressure, stress
12. Shape
13. Stability of object
14. Strength
15. Durability of moving object
16. Durability of nonmoving object
17. Temperature
18. Brightness
19. Energy spent by moving object
20. Energy spent by nonmoving object

21. Power
22. Waste of energy
23. Waste of substance
24. Loss of information
25. Waste of time
26. Amount of substance
27. Reliability
28. Accuracy of measurement
29. Accuracy of manufacturing
30. Harmful factors acting on object
31. Harmful side effects
32. Manufacturability
33. Convenience of use
34. Repairability
35. Adaptability
36. Complexity of device
37. Complexity of control
38. Level of automation
39. Productivity
TRIZ Step Process (Cont’d)
Example. The standard engineering parameter that has to be
changed to make the can wall thinner is "#4, length of a
nonmoving object."
If we make the can wall thinner, stacking-load weight will
decrease.
The standard engineering parameter that is in conflict is "#11,
stress."
The standard technical conflict is: the more we improve the
standard engineering parameter "length of a nonmoving
object," the more the standard engineering parameter
"stress" becomes worse.
TRIZ Step Process (Cont’d)
4. Look for TRIZ General Solutions and Adapt to My
Solution

• Altshuller also extracted from the world wide
patents 40 inventive principles.
• These are hints that will help an engineer find a
highly inventive (and patentable) solution to the
problem.
Altshuller’s 40 Principles of TRIZ
TRIZ Step Process (Cont’d)
Example. The engineering parameters in conflict for
the beverage can are "#4, length of a nonmoving
object" and "#11, stress."
The feature to improve (Y-axis) is the can wall
thickness or "#4, length of a nonmoving object"
The undesirable secondary effect (X-axis) is loss of
load bearing capacity or "#11, stress."
Looking these up on the Table of Contradictions, we
find the numbers 1, 14, and 35 in the intersecting
cell.
Altshuller's Table of Contradictions
The matrix tells among the 40 principle which one have been
used most frequently to solve a problem the involves a particular
contradiction

1, 14,
35
Solution
Inventive Principle #1 is
• Segmentation
a. Divide an object into independent parts
b. Make an object sectional
c. Increase the degree of an object's
segmentation
For example, using Inventive Principle 1 c. "Increase
the degree of an object's segmentation," the
wall of the can could be changed from one
smooth continuous wall to a corrugated or wavy
surface made up of many "little walls." This
would increase the edge strength of the wall yet
allow a thinner material to be used. See figure 1.

Figure 1. Cross section
of corrugated can wall
Solution (Cont’d)
Inventive Principle # 14 is
• Spheroidality
a. Replace linear parts or flat surfaces with curved
ones; replace cubical shapes with spherical
shapes
b. Use rollers, balls spirals
c. Replace a linear motion with rotating
movement; utilize a centrifugal force
Using Inventive Principle 14 a. the perpendicular
angle at which most can lids are welded to the
can wall can be changed to a curve. See figure 2

Figure 2. Spheroidality
Strengthens Can's Load
Bearing Capacity
Solution (Cont’d)
Inventive Principle #35
• Transformation of the physical and chemical states of an
object
• Change an object's aggregate state, density distribution,
degree of flexibility, temperature

Change the composition to a stronger metal alloy used for
the can wall to increase the load bearing capacity.
Conclusion
• Using TRIZ can beneficiate of solutions or ways of
solution that had proved their effectiveness and
consequently accelerate the design and also
propose more innovative solution
• TRIZ tools were developed to show the user what
the solution look like for given technical problem.
• The solution is a basic concept based on how
others have solved a similar problem in the past.
MGL 1073 / QUALITY MANAGEMENT

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Triz- Presentation

  • 1. MGL 1073 / QUALITY MANAGEMENT THEORY OF INVENTIVE PROBLEM SOLVING (TRIZ) Prepared By: AYU PRIMASARI ANDINI MG121037
  • 2. Introduction Theoria Resheneyva Isobretatelskehuh Zadach (Theory of Inventive Problem Solving)
  • 3. Introduction (Cont’d) • A creative problem-solving methodology for scientific and engineering problems • It is more structured and based on logic and data, not intuition or brainstorming without trial and error. • TRIZ tools were developed to show the user what the solution “look like”. • The solution is a basic concept based on how others have solved a similar problem in the past
  • 4. Brief History of TRIZ • Developed by Soviet engineer Genrich Altshuller • Beginning in 1946 (after world war II and during cold war) • Altshuller and his colleagues studied about 400,000 patents and discerned inventive principles were often present in the most successful cases
  • 5. Genrich Altshuller • • • • Born October 15, 1926 Died September 24, 1998 Born in Tashkent, Uzbek SSR, USSR a Soviet engineer, inventor, scientist, journalist and writer. • He is most notable for the creation of TRIZ. • He founded the Azerbaijan Public Institute for Inventive Creation, and was the first President of the TRIZ Association. • he received his patent at the age of 14. Covers of Altshuller Books
  • 6. Reason using TRIZ • • • • • TRIZ uses the world’s knowledge Systematic and repeatable Based on proven successful patents It’s quick Not just for engineers
  • 7. Levels of Inventive Solution Level 1: Standard Level 2: Improvement Level 3: Invention inside paradigm Level 4: Invention outside paradigm Level 5: Discovery
  • 8. TRIZ problem solving Method Search for previously solved problems - 40 inventive principles Identify analogies TRIZ General Problem TRIZ General Solution Initial Specific problem specific Solution Identify my problem Apply analogous solution to my specific problem
  • 9. TRIZ Step Process 1. IDENTIFYING THE PROBLEM to identify the engineering system being studied; its operating environment, resource requirements, primary useful function, harmful effects, and ideal result. Example: A beverage can. -An engineered system to contain a beverage. -Operating environment is that cans are stacked for storage purposes. -Resources include weight of filled cans, internal pressure of can, rigidity of can construction. - Primary useful function is to contain beverage. - Harmful effects include cost of materials and producing can and waste of storage space. - Ideal result is a can that can support the weight of stacking to human height without damage to cans or beverage in cans.
  • 10. TRIZ Step Process (Cont’d) 2. FORMULATE THE PROBLEM • Restate the problem in terms of physical contradictions. Identify problems that could occur. Could improving one technical characteristic to solve a problem cause other technical characteristics to worsen. Example: We cannot control the height to which cans will be stacked. The price of raw materials compels us to lower costs. The can walls must be made thinner to reduce costs, but if we make the walls thinner, it cannot support as large a stacking load. Thus, the can wall needs to be thinner to lower material cost and thicker to support stacking load weight.
  • 11. TRIZ Step Process (Cont’d) 3. Search for Previously Well-Solved Problem /TRIZ General Solution • Altshuller extracted 39 standard technical characteristics that cause conflict. These are called the 39 Engineering Parameters. • First find the principle that needs to be changed/improve. • Then find the principle that is an undesirable secondary effect.
  • 12. 39 Engineering Parameters 1. Weight of moving object 2. Weight of nonmoving object 3. Length of moving object 4. Length of nonmoving object 5. Area of moving object 6. Area of nonmoving object 7. Volume of moving object 8. Volume of nonmoving object 9. Speed 10. Force 11. Tension, pressure, stress 12. Shape 13. Stability of object 14. Strength 15. Durability of moving object 16. Durability of nonmoving object 17. Temperature 18. Brightness 19. Energy spent by moving object 20. Energy spent by nonmoving object 21. Power 22. Waste of energy 23. Waste of substance 24. Loss of information 25. Waste of time 26. Amount of substance 27. Reliability 28. Accuracy of measurement 29. Accuracy of manufacturing 30. Harmful factors acting on object 31. Harmful side effects 32. Manufacturability 33. Convenience of use 34. Repairability 35. Adaptability 36. Complexity of device 37. Complexity of control 38. Level of automation 39. Productivity
  • 13. TRIZ Step Process (Cont’d) Example. The standard engineering parameter that has to be changed to make the can wall thinner is "#4, length of a nonmoving object." If we make the can wall thinner, stacking-load weight will decrease. The standard engineering parameter that is in conflict is "#11, stress." The standard technical conflict is: the more we improve the standard engineering parameter "length of a nonmoving object," the more the standard engineering parameter "stress" becomes worse.
  • 14. TRIZ Step Process (Cont’d) 4. Look for TRIZ General Solutions and Adapt to My Solution • Altshuller also extracted from the world wide patents 40 inventive principles. • These are hints that will help an engineer find a highly inventive (and patentable) solution to the problem.
  • 16. TRIZ Step Process (Cont’d) Example. The engineering parameters in conflict for the beverage can are "#4, length of a nonmoving object" and "#11, stress." The feature to improve (Y-axis) is the can wall thickness or "#4, length of a nonmoving object" The undesirable secondary effect (X-axis) is loss of load bearing capacity or "#11, stress." Looking these up on the Table of Contradictions, we find the numbers 1, 14, and 35 in the intersecting cell.
  • 17. Altshuller's Table of Contradictions
  • 18. The matrix tells among the 40 principle which one have been used most frequently to solve a problem the involves a particular contradiction 1, 14, 35
  • 19. Solution Inventive Principle #1 is • Segmentation a. Divide an object into independent parts b. Make an object sectional c. Increase the degree of an object's segmentation For example, using Inventive Principle 1 c. "Increase the degree of an object's segmentation," the wall of the can could be changed from one smooth continuous wall to a corrugated or wavy surface made up of many "little walls." This would increase the edge strength of the wall yet allow a thinner material to be used. See figure 1. Figure 1. Cross section of corrugated can wall
  • 20. Solution (Cont’d) Inventive Principle # 14 is • Spheroidality a. Replace linear parts or flat surfaces with curved ones; replace cubical shapes with spherical shapes b. Use rollers, balls spirals c. Replace a linear motion with rotating movement; utilize a centrifugal force Using Inventive Principle 14 a. the perpendicular angle at which most can lids are welded to the can wall can be changed to a curve. See figure 2 Figure 2. Spheroidality Strengthens Can's Load Bearing Capacity
  • 21. Solution (Cont’d) Inventive Principle #35 • Transformation of the physical and chemical states of an object • Change an object's aggregate state, density distribution, degree of flexibility, temperature Change the composition to a stronger metal alloy used for the can wall to increase the load bearing capacity.
  • 22. Conclusion • Using TRIZ can beneficiate of solutions or ways of solution that had proved their effectiveness and consequently accelerate the design and also propose more innovative solution • TRIZ tools were developed to show the user what the solution look like for given technical problem. • The solution is a basic concept based on how others have solved a similar problem in the past.
  • 23. MGL 1073 / QUALITY MANAGEMENT THANK YOU