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Value Stream Mapping
in the Operating Room

Brian Ramos
Director of Practice Operations
Plexus Management Group, Inc.




          © 2012
Let’s start at the end . . .
•   What have you heard about LEAN?
•   Is LEAN mean?
•   Is it all about the bottom line?

       © 2012
Lean in Healthcare




      © 2012   N.B. List is not exhaustive
Reasons for Action


• Patients as Consumers
   – Choice
• Quality & Safety
   – Wide variation in quality measures and outcomes
     across institutions and patient populations.
• Economic Environment
   – Cannot sustain current health care cost structure.



       © 2012
Reasons for Action




Source: USA Inc.: Red, White, and Very Blue, Forbes Magazine, February 24, 2011



                     © 2012
Core Principles

1. Respect for People


2. Continuous Improvement


3. Customers (i.e. patients)
   define value


4. Based on the scientific
   method



        © 2012
Value Stream Mapping




     © 2012
Value Stream Mapping Identifies Waste

Value Added                           Non-Value Added
Any activity that directly            Any activity that consumes time or
contributes to satisfying the needs   resources but does not add value.
of a customer.




         © 2012
8 Wastes in Healthcare (TIM P WOOD)

       TRANSPORTING                                          WAITING
       Moving patients, specimens, equipment or              Patients in a waiting room; waiting for lab
       supplies on wheels                                    results

       INVENTORY                                             OVERPROCESSING
       Stock of medical or operational supplies,             Asking patients for their information more
       patients in beds, specimens waiting for analysis      than once; ordering more labs than needed


       MOTION                                                OVERPRODUCING
       People reaching, bending, searching for               Creating forms “in case” you need them;
       supplies, patients, other staff                       producing more labs than needed


       PEOPLE POTENTIAL                                      DEFECTS
       Unused or untapped potential of our staff             Wrong patient, wrong procedure, redraws


                     What are some examples of waste in your OR?
Source: Harvard Vanguard Medical Associates, Care Improvement System



                   © 2012
Examples of Waste
•   Underutilized ORs   •       Wrong-site surgery accounts
                                for 13% of medical errors.




                                Source: injuryboard.com

                            •    Waiting for:
                                   – Surgeon
                                   – Anesthesiologist
                                   – Patient

         © 2012
Measuring Success
                    •   Balanced Scorecard
                    •   Measurement intervals:
                         – Best: hourly
                         – Acceptable: daily
                    •   Visually easy to identify
                        problem areas




                    •   How to improve?
                         – Double the good.
                         – Half the bad.
                    Source: OR Manager, February 2011



     © 2012
Success Story
Ambulatory Endoscopy Suite

•   Staggered Patient Arrival Times        Wait Time
                                           RN Overtime Pay

•   Gastroenterologist dictated note in    Wait Time
    EMR in procedure room                  Motion

•   Increased through-put by 20% in each
    procedure room.                        Revenue


•   Maintained 99% patient satisfaction
    scores on Press Ganey survey.




          © 2012
Recommended Reading




    © 2012
About the presenter

                                  Brian Ramos is a senior healthcare management
                                  professional who is passionate about eliminating waste
                                  and lowering the cost of healthcare delivery systems.
                                  Formally trained in Lean methodology, Brian has created
                                  continuous improvement cultures in clinical and surgical
                                  units at a large multi-site physician group practice using
                                  the tools of kaizen events, value stream mapping, flow
Brian Ramos, MBA
Director of Practice Operations   cells, standard work and Managing for Daily Improvement.
Plexus Management Group, Inc.
690 Canon Street | Suite 325
Westwood, MA 02090

bramos@plexusmg.com
ph. 781.407.7771                  CME Disclosure & Attestation
                                  The speaker attests that he does not have any real or apparent
         Follow me:
         @brianmramos             financial relationships or commercial interests to disclose.




              © 2012

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Value Stream Mapping In The OR

  • 1. Value Stream Mapping in the Operating Room Brian Ramos Director of Practice Operations Plexus Management Group, Inc. © 2012
  • 2. Let’s start at the end . . . • What have you heard about LEAN? • Is LEAN mean? • Is it all about the bottom line? © 2012
  • 3. Lean in Healthcare © 2012 N.B. List is not exhaustive
  • 4. Reasons for Action • Patients as Consumers – Choice • Quality & Safety – Wide variation in quality measures and outcomes across institutions and patient populations. • Economic Environment – Cannot sustain current health care cost structure. © 2012
  • 5. Reasons for Action Source: USA Inc.: Red, White, and Very Blue, Forbes Magazine, February 24, 2011 © 2012
  • 6. Core Principles 1. Respect for People 2. Continuous Improvement 3. Customers (i.e. patients) define value 4. Based on the scientific method © 2012
  • 8. Value Stream Mapping Identifies Waste Value Added Non-Value Added Any activity that directly Any activity that consumes time or contributes to satisfying the needs resources but does not add value. of a customer. © 2012
  • 9. 8 Wastes in Healthcare (TIM P WOOD) TRANSPORTING WAITING Moving patients, specimens, equipment or Patients in a waiting room; waiting for lab supplies on wheels results INVENTORY OVERPROCESSING Stock of medical or operational supplies, Asking patients for their information more patients in beds, specimens waiting for analysis than once; ordering more labs than needed MOTION OVERPRODUCING People reaching, bending, searching for Creating forms “in case” you need them; supplies, patients, other staff producing more labs than needed PEOPLE POTENTIAL DEFECTS Unused or untapped potential of our staff Wrong patient, wrong procedure, redraws What are some examples of waste in your OR? Source: Harvard Vanguard Medical Associates, Care Improvement System © 2012
  • 10. Examples of Waste • Underutilized ORs • Wrong-site surgery accounts for 13% of medical errors. Source: injuryboard.com • Waiting for: – Surgeon – Anesthesiologist – Patient © 2012
  • 11. Measuring Success • Balanced Scorecard • Measurement intervals: – Best: hourly – Acceptable: daily • Visually easy to identify problem areas • How to improve? – Double the good. – Half the bad. Source: OR Manager, February 2011 © 2012
  • 12. Success Story Ambulatory Endoscopy Suite • Staggered Patient Arrival Times Wait Time RN Overtime Pay • Gastroenterologist dictated note in Wait Time EMR in procedure room Motion • Increased through-put by 20% in each procedure room. Revenue • Maintained 99% patient satisfaction scores on Press Ganey survey. © 2012
  • 14. About the presenter Brian Ramos is a senior healthcare management professional who is passionate about eliminating waste and lowering the cost of healthcare delivery systems. Formally trained in Lean methodology, Brian has created continuous improvement cultures in clinical and surgical units at a large multi-site physician group practice using the tools of kaizen events, value stream mapping, flow Brian Ramos, MBA Director of Practice Operations cells, standard work and Managing for Daily Improvement. Plexus Management Group, Inc. 690 Canon Street | Suite 325 Westwood, MA 02090 bramos@plexusmg.com ph. 781.407.7771 CME Disclosure & Attestation The speaker attests that he does not have any real or apparent Follow me: @brianmramos financial relationships or commercial interests to disclose. © 2012