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The State of Logistics Outsourcing  
                                    Results and Findings of the 15th Annual Study


2010Third-parTy
logisTics
About the Images: Puzzling Logistics Challenges
A puzzle is a question, problem or contrivance designed for testing ingenuity. A brain-teaser is something (as a
puzzle) that demands mental effort and acuity for its solution. Supply chain executives are challenged to put their
puzzle-solving skills to the test to surmount the many issues impacting logistics and supply chain management in
2010 and into the future.




©2010 C. John Langley, Jr., Ph.D., and Capgemini. All Rights Reserved. No part of this document may be reproduced, displayed, modified or
distributed by any process or means without prior written permission from Capgemini. Rightshore® is a trademark belonging to Capgemini.
conTenTs


 4       Executive Summary


                             25    Life Sciences




                                                   44
                                                        About the
                                                        Study




 7
          Current State of
          the 3PL Market     33    Fast-Moving
                                   Consumer
                                   Goods




                                                   48   About the
                                                        Sponsors




                             41   Strategic
                                  Assessment




15                                                 50
             Total Landed
                                                        Credits
             Cost




SuPPORTING ORGANIzATIONS
eXecUTiVe
sUMMary
The State of Logistics Outsourcing in 2010



This 2010 15th Annual Third-Party Logistics Study, based        shippers continue their tendency to outsource
on research conducted in mid-2010, examines the                 transactional, operational, and repetitive activities and
current state of the global market for 3pl services, and        less so those that are strategic, customer-facing, and
explores in depth issues surrounding total landed cost          iT-intensive, despite the large portion of 3pls offering
calculation. The report also considers supply chain             many or all of the 16 services covered in the survey.
issues, including the role of 3pls in two vertical markets,
life sciences and Fast-Moving consumer goods.                   TOTAL LANDeD COST
                                                                in the 2009 Third-Party Logistics Study, 64% of shipper
The 2010 3PL Study affirms that shippers regard                 respondents cited total landed cost (Tlc) reporting
logistics and supply chain management as key to their           and analysis as a critical capability they would like to
success, and many credit 3pls with helping them to              see in their 3pls. This strong interest in total landed
achieve critical service, cost, and customer satisfaction       cost – the sum of all costs associated with making
goals. results are based on responses from 1,133                and delivering products to the point where they
3pl users and non-users, as well as 3pls, which were            produce revenue – suggested we take a deeper look.
added for the first time to the survey group in 2009.
                                                                The myriad benefits of accurate Tlc calculations
significant uncertainty about the global economy                include more agility and confidence in decision-
continues to impact logistics spending and use of 3pls.         making, better insight into the financial performance
respondents devote an average 11% of their companies’           of products and partners, and supply chain visibility.
sales revenues to logistics, and an average of 42% of that      Just under half (45%) of shipper respondents report
is directed to outsourcing of logistics services. That is 10    extensive use of Tlc, although perceptions likely differ
to 15 percentage points lower than in recent years, and         on what constitutes extensive use. lack of necessary
may mean that on average, shippers were able to scale           data or tools lead the list of reasons not to use Tlc.
back their expenditures for 3pl services faster than they
were able to scale back their total logistics expenditures.     shippers most commonly use transportation, unit
at the same time, 65% of shipper respondents report             price, tariffs/taxes and warehousing costs as factors
an increase in use of outsourced logistics services; these      in Tlc calculation, and are most interested in adding
shippers may have increased outsourcing in comparison           carbon impact. spreadsheets and internally developed
to insourcing, but their overall spend on 3pls may have         tools are the most widely used Tlc calculators, but
decreased due to a number of factors. Both shippers             as Tlc grows in importance, some shippers and
and 3pls report some consolidation of 3pl usage.                3pls are moving to more sophisticated commercially
                                                                available Tlc calculators and advanced supply
a healthy 89% of shipper respondents view their                 chain network modeling and optimization tools.
3pl relationships as generally successful. leading
contributors to this success are openness, transparency         Just 23% of 3pl respondents reported extensively
and good communication, agility and flexibility, and an         providing Tlc analysis/reports to their customers
interest in “gainsharing” and collaboration. however, a         and many express interest in engaging in Tlc
persistent gap between the ratings that shippers and 3pls       efforts. however, 58% of these 3pls say shippers
assign to various aspects of the 3pl-shipper relationship       are hesitant to share information with them.
should be an eye opener for 3pls. in contrast, 2010
marks the third consecutive year of a narrowing of the iT       Transforming from basic to more sophisticated Tlc
capability gap – the difference between shippers’ view          application requires c-level leadership, process change
of the extent to which iT is a necessary element of 3pl         and systems transformation, and must be approached
expertise, and their satisfaction with 3pls’ iT capabilities.   as an evolutionary, rather than revolutionary, process.


4
LIFe SCIeNCeS                                                   shippers are involving 3pls in cost-reduction strategies
The Us $1.2 trillion global life sciences industry              less often that one might expect, particularly in
produces medicines and devices essential to                     improving forecasting and visibility and redesigning
restoring or maintaining good health. careful,                  the supply chain network. 3pls perceive themselves
expedient – and sometimes temperature-controlled                playing a much larger role in cost reduction efforts
– handling can be critical for product safety.                  – perhaps another sign of ongoing trust issues.
Because of this, control and visibility is essential.
                                                                Fast-moving consumer goods companies’ efforts
life sciences supply chain challenges include                   to reduce logistics costs include warehouse and
product integrity and compliance requirements, an               transportation sharing. Two-thirds of those engaging
inherently complex trading partner ecosystem, and               in these strategies have recognized cost savings,
demanding customer service and cost requirements.               but the level of savings have been limited (58% of
                                                                respondents recognize less than 5% cost savings).
shipment visibility, quality and compliance procedures,
stringent inventory control, temperature control                STRATeGIC ASSeSSMeNT
capabilities and security are important steps to ensure         inclusion of 3pls in the survey group for the Annual
product integrity, prevent counterfeit and diversion            3PL Study beginning last year was intended to help
and to ensure safe passage. Fully 62% of life sciences          explore both sides of the 3pl relationship, and
shippers cite ensuring product quality as a significant         indeed, results reveal some disparate views. Most
challenge and rank quality procedures highly (70%)              notable is the 68% of shipper respondents, versus
as a service they want 3pls to provide, although just           95% of 3pls, which indicate that 3pls provide
45% of 3pls currently provide them. about half                  shippers with new and innovative ways to improve
of shipper and 3pl respondents agree that there is              logistics effectiveness. But 3pls say it’s difficult
a strong business case for rFid in life sciences.               to be more innovative unless shippers are more
                                                                open in sharing their challenges and strategies.
Fifty-four percent of life sciences shipper respondents
say the complex supply chain model represents                   as economic conditions improve the time
a significant challenge, with 87% saying 3pls                   has come to look back and consider the role
can add significant value by linking all parties                3pls played in helping shippers weather the
that interact in the life sciences supply chain.                storm. increased use of outsourcing and high
                                                                satisfaction levels suggest that 3pls can certainly
The sometimes critical nature of life sciences products         take some credit for their customers’ results; now
accentuates the need for flexible and responsive supply         it’s time to document the lessons learned.
chains. challenging shipper service requirements
include recall capability, next flight out/late cut-offs        another issue emerging as conditions improve is
and redundant stock locations. about a third of shipper         the impact this will have on the non-asset owning
respondents indicate that maintaining high levels of            3pl sector (the majority of 3pls), including
inventory to ensure availability is a top logistic challenge.   capacity limitations of asset-based providers and
                                                                consequential impacts on pricing and availability
FAST-MOvING CONSuMeR GOODS                                      of needed services. how will this affect 3pls’ and
large volumes and low margins mean fast-moving                  shippers’ ability to procure needed services?
consumer goods companies must respond quickly to
deliver in-demand, on-trend products to increasingly            despite the challenges, 3pls also have the opportunity
demanding shoppers. so after reducing costs, their              to continue to mature and grow by offering value-
logistics top priorities include perfect order fulfillment      added opportunities revealed in this report,
(87%), rapidly sensing and responding to changes in             including acting as a clearinghouse for e-pedigree
consumer demand (83%) and shortening new product                and temperature tracking data, uncovering resource-
time-to-market and supply chain integration (81%).              sharing opportunities for shippers and providing
consumers increasingly look for sustainability, driving         total landed cost calculation as a service.
shippers’ interest in strategies such as improving
shipment density and load utilization (87%).                    When shippers or 3pls hesitate to share ideas of
                                                                a strategic or operational nature with each other,
Fast-moving consumer goods shippers and 3pls agree              they put up hurdles that are very difficult to clear.
on top logistics challenges, but have some divergent            The future growth and development of the 3pl
views of the role 3pls can play in helping shippers             sector depends on both parties to approach their
address them. Both see 3pls helping with shipment               relationships with an open and collaborative spirit
density/load utilization, reducing logistics costs and          in order to conceptualize and implement innovative
putting a supply chain disruption/mitigation strategy           solutions to logistics and supply chain problems.
in place, but shippers are less likely than 3pls to
see 3pls playing a role in shortening new product
time-to-market and supply chain integration.


                                                                                                                        5
6
cUrrenT sTaTeof
The 3pl MarkeT
Shippers Continue to Rely on 3PLs to Help Address Economic Volatility




Third-party logistics providers continue to provide          THe CHALLeNGeS CONTINue
strategic and operational value to many shippers             one major purpose of the 2010 3PL Study is to better
throughout the world, as reaffirmed by the findings of       understand how shippers and 3pl providers are
the 2010 15th Annual Third-Party Logistics Study. shippers   continuing to adapt and improve, albeit within an
regard logistics and supply chain management as              environment that still includes significant economic
key components of their overall business success,            uncertainty. additionally, the challenges of supply
and many of them credit their relationships with             chain orchestration – rethinking supply chain choices
3pls with helping them to achieve critical goals             as conditions change – and of structuring and
related to service, cost, and customer satisfaction.         sustaining successful 3pl-customer relationships are
                                                             still on the front burner. overall, there is increasing
These results are based on survey responses from             clarity on the extent to which competent logistics
a total of 1,133 industry executives representing            and supply chain practices can lead to organizational
users and non-users of 3pl services (referred to as          efficiency and effectiveness. it is also becoming
shipper respondents throughout this report), as              increasingly evident that the effective use of outsourced
well as firms that provide 3pl services (called 3pl          logistics services can be a key to this success.
respondents). 3pls were added to the survey group
in 2009 to help obtain information from both sides           as one supply chain executive put it, “today’s businesses
of the buyer-seller relationship. please see about the       are faced with significant economic volatility, and
study on page 44 for more information about survey           the ability to be changeable and adaptable is clearly a
responses and the four streams of research used to           primary factor for success. also included among these
fully analyze the state of the 3pl market: a web-based       factors is the ability to structure and improve supply
survey, desk research, focus interviews with industry        chains that can adapt and evolve as business needs and
experts, and a facilitated workshop with shippers            environmental factors require. The use of 3pls can be
held at the eyefortransport 3pl summit in atlanta.           a very useful resource to companies who are striving to
                                                             keep their supply chains current, flexible, and adaptable.”
CuRReNT GLOBAL eCONOMIC
CLIMATe AND uSe OF 3PLS
                                                              FIGURE 1
over the past two to three years, shipper-3pl
relationships have been affected significantly by
the prevailing uncertainty and economic volatility            global 3pl revenues for 2009
impacting global markets. Figure 1 includes data
developed by armstrong & associates that estimates                                                         2009 Global 3PL Revenues
                                                              Region
the magnitude of global 3pl revenues (Us $507.1                                                                  (US$ billions)
billion) and provides breakdowns for the four                 North America                                         128.1
major geographies that are included in the 2010
                                                              Europe                                                162.3
3PL Study. armstrong & associates also reports that
3pl revenues in the Us declined from Us $127B                 Asia-Pacific                                          136.7
in 2008 to Us $107B in 2009, but were expected
                                                              Latin America                                          27.6
to increase to Us $121B in 2010. While the past
couple of years have been challenging for the global          Other Regions                                          52.4
economic picture, the near-term outlook is for a              Total                                                 507.1
modest comeback to growth in the 3pl sector.
                                                              Source: Armstrong & Associates, Inc., 2010




                                                                                                                                      7
SPeNDING ON LOGISTICS AND 3PL SeRvICeS                                   Changing Use of 3PL Services: a significant
shipper respondents to the 2010 3PL Study devote an                      number of shippers are shifting their use of 3pls:
average 11% of their companies’ sales revenues to total
logistics expenditures (amounts spent on logistics                       „„Increasing use of 3PL services: overall, 65% of
in 2009). The range among regions studied was a                            shipper respondents report an increase in their use of
fairly tight 9% to 13%. For purposes of this survey,                       outsourced logistics services, and 78% of 3pl respon-
total logistics expenditures include transportation,                       dents agree this is what they are seeing from their
distribution, warehousing and value-added services.                        customers. regionally, 57% of north america ship-
                                                                           pers have increased use, as well as 65% of european
of this total, an average of 42% is directed to outsourc-                  shipper respondents, 81% of asia-pacific and 69% of
ing. in recent years this number was approximately                         latin american shippers. one important point to
10-15 percentage points higher, depending upon the                         keep in mind is that shippers reporting an increase in
region studied. one possible reason for this current                       the use of outsourced logistics sources may have
finding is that average expenditures for outsourced                        increased outsourcing in comparison to insourcing,
logistics services may have decreased recently at a                        but as reported earlier, the overall spend on 3pls may
faster rate than did total logistics expenditures – mean-                  have decreased due to a number of factors. For
ing that on average, shippers were able to scale back                      example, the fees some shippers are paying for 3pl
their expenditures for 3pl services faster than they                       services may have declined, and some may be chang-
were able to scale back their total logistics expendi-                     ing the mix of 3pl services they purchase and use.
tures. average percentage of logistics spending devot-
ed to outsourcing by region are: north america 35%;                      „„Returning  to insourcing: an average of 24% of
europe 49%; asia-pacific 51%; and latin america 41%.                       shipper respondents are returning to insourcing
                                                                           some of their logistics activities, and 36% of 3pl
Longevity of 3PL Use: Figure 2 reveals how many                            respondents observe that some of their customers
years shippers have used 3pl services. shipper                             are insourcing certain logistics activities.
respondents clearly have significant experience over
many years with outsourcing logistics services, with                     „„Reducing or consolidating the number of 3PLs used:
an average of 13 years, and 52% have used 3pls of                          nearly one-half (46%) of shipper respondents are
some type for 11-30 years. european shippers are                           consolidating the number of 3pls they use, and 73%
most likely to have used 3pls for 11-30 years (57%),                       of 3pls feel that customers in general are reducing
and latin american shippers are the least likely                           or consolidating the number of 3pls they use.
(48%). comparable figures for north america
and asia-pacific are 50% and 54%, respectively.                          Based on these results, it seems that while some
                                                                         shippers are considering a return to insourcing of some
                                                                         logistics activities, the predominant direction is to move
    FIGURE 2                                                             toward increased use of outsourced logistics services,
                                                                         confirming findings also reported in the 2009 3PL Study.
    shippers report significant long-
                                                                         3PL-SHIPPeR ReLATIONSHIPS: CONTINueD
    Term experience Using 3pls                                           PROGReSS AND IMPROveMeNT
                                                                         overall, 89% of shipper respondents view their 3pl
                       Average Number of Years = 13 Years                relationships as generally successful, compared with
                                                                         97% of 3pl respondents; both figures are consistent
                                                                         with previous years’ results for this study. shipper
                                              1-3 Years
                                                10%                      findings by region are: north america 92%; europe
                         21-30 Years
                            17%                                          87%; asia-pacific 90%; and latin america 83%.

                                                             4-7 Years   also, 68% of shipper respondents indicate that 3pls
                                                               15%
                                                                         provide them with new and innovative ways to improve
                                                                         logistics effectiveness, whereas 95% of 3pl providers feel
                                                                         they provide customers with new and innovative ways to
                                                                         improve logistics effectiveness. again this year – the
                 11-20 Years
                                                                         second year 3pls were included in the survey – there is a
                    35%                                    8-10 Years    persistent gap between the ratings that shipper
                                                              23%        respondents assign to various aspects of the 3pl-shipper
                                                                         relationship and somewhat more positive evaluations
                                                                         provided by the 3pl respondents themselves. This gap
                                                                         should be an eye opener for many 3pls, and may be due
                                                                         to a perceived lack of innovation and pro-active,
    Source: 2010 15th Annual Third-Party Logistics Study                 continuous improvement suggestions by 3pls, explored
                                                                         further in the strategic assessment chapter.


8
Success Factors: survey findings suggest that a number           steps are possible to reduce cost and enhance
of elements make for the most optimal 3pl-shipper                service – and that the concept of collaboration
relationships:                                                   of people, process, and technologies can help
                                                                 significantly in achieving these objectives.
„„Openness, transparency and good communication:
  70% of shipper respondents and 64% of 3pls report           Measurable Benefits: as seen in Figure 3, shipper res-
  they are satisfied with this factor as contributing to      pondents report measurable benefits from 3pl services.
  successful experiences with each other. one important       Metrics relating to logistics cost reduction, logistics
  observation is that 3pls are less satisfied with these      fixed asset reduction, and inventory cost reduction are
  attributes of relationships with shippers than shippers     consistent with what was reported in 2009.
  are. This finding will be closely tracked in future
  studies to see if 3pls and shippers are able to achieve a
  higher level of proficiency in meeting these objectives.     FIGURE 3


„„Agility and flexibility to accommodate current               shippers report Measurable
  and future business needs and challenges:
  responses to this statement reveal a very striking           Benefits from Use of 3pls
  difference between how shippers and 3pls perceive
  one another. specifically, 72% of shippers agree             Results                                                All Regions
  their 3pls are sufficiently agile and flexible to
  accommodate their current and future business                Logistics Cost Reduction (%)                              15%
  needs and challenges, whereas 98% of 3pls report
  they are expected by their customers to be capable           Logistics Fixed Asset Reduction (%)                       25%
  on this dimension. one interpretation of these
  results is that while 3pls recognize the objectives          Inventory Cost Reduction (%)                              11%
  to be met, there is room for improvement.
                                                                                               Changed From            17 days
„„Interest in “gainsharing” between 3PLs and                   Average Order
                                                               Cycle Length
  shippers: although the structure of this question                                            Changed To               12 days
  was modified somewhat for the 2010 3PL Study, just
  over one-half of shipper respondents (56%) have                                              Changed From              73%
  become more interested in “gainsharing,” and 52%             Order Fill Rate
  of 3pls respondents agree that their customers                                               Changed To                81%
  have become more interested in “gainsharing”
  arrangements. considering these percentages, and                                             Changed From              83%
  given some of the discussions with industry experts          Order Accuracy
  through the focus interview process, it appears that                                         Changed To                89%
  recent economic events have resulted in a greater
  interest on the part of shippers to share risk as an         Source: 2010 15th Annual Third-Party Logistics Study
  important attribute of a successful relationship.

  one retailer comments, “negotiating, tracking,
  and managing gainsharing agreements is                      Users report improvements in order cycle time, order
  difficult. it may require significant investment by         fill rate, and order accuracy resulting from use of 3pls,
  the 3pl that is hard to recover, especially if that         however the absolute levels of these metrics are somewhat
  capability becomes the new ‘what is expected’.”             lower than those reported in the 2009 3PL Study. again,
                                                              the impact of the global economic recession may be
„„Interest in collaborating with other companies,             responsible here, and it will be important to look at
  even competitors, to achieve logistics cost and             these changes once again in next year’s 2011 3PL Study.
  service improvements: asked for the first time
  about this issue, 68% of shipper respondents                Finally, 60% of the shipper respondents report that
  and 80% of 3pls expressed interest in these                 their use of 3pls has led to “year-over-year incremental
  strategies. considering the potential benefits              benefits,” however, only 52% of the 3pl respondents
  to both shippers and 3pls that can result from              agree. This result is actually a bit unusual, in that the
  collaboration, it is reassuring to see percentages          shipper average is higher than the 3pl average. one
  that suggest a true interest by both parties in             possible explanation is that 3pl providers see greater
  working with other companies, even competitors.             opportunities for improvement in year-over-year
  one possible explanation for this is that the               incremental benefits, thus the lower average reported
  global economic recession has made it very clear            for this question.
  that companies of all types need to take whatever



                                                                                                                                    9
Average expenditures for outsourced logistics
services may have decreased recently at a
faster rate than did total logistics expenditures.



Information Technology: Figure 4 provides a nine-           „„The  less frequently reported activities
year summary of shipper respondents’ opinions on              indicated in Figure 5 tend to be somewhat
whether they feel information technologies are a              more strategic, customer-facing, and iT-
necessary element of 3pl expertise, and whether               intensive. These include: iT services; supply
they are satisfied with their 3pl providers’ iT               chain consultancy services; order entry;
capabilities, known as the iT capability gap. Based           processing and fulfillment; fleet management;
on the information included in Figure 4, in 2010              customer service; and llp/4pl services.
there has been improvement for the third consecutive
year in the percentage of shippers who indicate             „„again  in 2010, the percentages of 3pl users
satisfaction with iT capabilities from their 3pls.            outsourcing individual logistics activities (versus
                                                              overall outsourcing) tend to be higher for
This iT capability gap has received considerable              respondents from europe and asia pacific than
attention in recent years. The narrowing of this              for north america or latin america. as has
gap is consistent with the finding that 69% of                been noted over the past several years, the latin
3pls feel their customers are satisfied with the iT           american market continues to provide significant
services 3pls provide. although this figure is higher         latitude for increased use of 3pl services.
than the 54% reported by shipper respondents
in 2010 it does indicate a positive development in          „„likely due to impacts of the globally volatile
the relationships between 3pls and shippers.                  business environment, the percentages of shippers
                                                              outsourcing international transportation declined
WHAT 3PL uSeRS OuTSOuRCe AND WHAT                             from a reported 84% in 2009 to 75% in 2010.
3PL PROvIDeRS OFFeR                                           over the same time frame, the use of customs
Figure 5 shows the percentages of shipper respondents         brokerage declined from 71% to 58% and the use
outsourcing specific logistics activities. Following          of forwarding services declined from 65% to 53%.
are some general observations about the 2010 results
and the contrasts they reveal from previous years:          Transportation and warehouse operations
                                                            spend continue to dominate the total logistics
„„The       most frequently outsourced activities tend to   expenditures managed by third parties.
     be those that are more transactional, operational,
     and repetitive. These include domestic and             „„on  average transportation spend represents 54%
     international transportation (83% and 75%                of total logistics expenditures. By region these
     across all regions studied), warehousing (74%),          percentages are north america 41%; europe
     customs brokerage (58%), and forwarding (53%).           64%; asia-pacific 67%; and latin america 54%.
     however, usage varies across each of the regions.
     it is important when looking at these results not      „„Warehouse    operations spend represents an
     to think of these activities as “commodities,”           average 40% of total logistics expenditures. By
     even though they are sometimes thought to be             region, it’s north america 39%; europe 44%;
     common, routine activities and processes. in             asia-pacific 48%; and latin america 27%.
     fact, some of these activities are provided by 3pls
     in a highly unique and differentiated manner
     that makes them anything but commodities.



10
FIGURE 4


The gap continues Between shipper expectations and experiences
of 3pl iT capabilities
   100%
                                                               92%     92%         92%                 94%
             89%                      91%         90%                                        88%
                          85%
    80%

                                                                                                                       IT
                                                                                                                     “Gap”
    60%
                                                                                                         54%

                                          42%            40%             42%                    42%
    40%                                                          35%                   37%
                              33%
                 27%
                                                                                                                          IT Capabilities a Necessary
    20%
                                                                                                                           Element of 3PL Expertise
                                                                                                                          Shippers Satisfied with 3PL
      0%                                                                                                                   IT Capabilities
               2002        2003        2004            2005    2006    2007         2008      2009     2010


Source: 2010 15th Annual Third-Party Logistics Study




FIGURE 5


shippers continue to outsource a Wide Variety of logistics services
                                                                                                       User Percentages
Outsourced Logistics Service                                                                  North                            Asia            Latin
                                                                         All Regions                          Europe
                                                                                             America                          Pacific         America

Domestic Transportation                                                       83%              75%              94%             89%              80%

International Transportation                                                  75               62               89               86              74

Warehousing                                                                   74               73               82               77              63

Customs Brokerage                                                             58               57               54               68              65

Forwarding                                                                    53               47               54               70              48

Cross-Docking                                                                 38               33               47               42              34

Product Labeling, Packaging, Assembly, Kitting                                36               32               41               41              34

Reverse Logistics (Defective, Repair, Return)                                 35               27               47               46              25

Transportation Planning and Management                                        31               32               32               30              26

Freight Bill Auditing and Payment                                             28               40               22               23              15

Information Technology (IT) Services                                          20               20               15               19              25

Supply Chain Consultancy Services Provided by 3PLs                            18               20               11               25              17

Order Entry, Processing and Fulfillment                                       16               17               11               21              14

Fleet Management                                                              15               15               17               14              20

Customer Service                                                              13                9               10               21              15

LLP/4PL Services                                                              13                9               13               16              19

Source: 2010 15th Annual Third-Party Logistics Study




                                                                                                                                                         11
Figure 6 offers a summary of the types of logistics         „„3PL  Relationships Seen As Successful: Most
services provided by 3pls participating in the 2010           shipper respondents (89%) and most 3pl providers
survey and reveals that many 3pls provide a wide range        (97%) view their relationships as successful, though
of services to meet the needs of their customers. To          as indicated in last year’s study, 3pls tended to
provide some insight into this thought, Figure 7 shows        provide more positive ratings of relationship
how many of the responding 3pls offer a total number          success and lower ratings of problems that may
of logistics services from one through 16. This data          creep into 3pl-customer relationships. Two-thirds
indicates that it is very common for 3pls to offer many,      of shippers say 3pls provided them with new and
or even most, of the sixteen services included in the         innovative ways to improve logistics effectiveness –
question – and that the typical model is for a 3pl to         whereas 95% of 3pl providers feel this is the case.
offer a substantial range of services in order to respond
effectively to their customers and their logistics needs.   „„Many   Factors Account for Success: The 2010 3PL
                                                              Study provides insight into several factors that
THe vOICeS OF NON-uSeRS                                       relate to the success of 3pl-shipper relationships:
OF 3PL SeRvICeS                                               openness, transparency, and good communication;
The annual 3pl survey also reaches a substantial              agility and flexibility to accommodate current
number of organizations who do not currently use 3pls.        and future business needs and challenges;
These respondents are asked why they do not choose to         interest in “gainsharing” between 3pls and
outsource at the present time. as indicated in Figure 8,      shippers; and interest in collaborating with
among the most common reasons are: logistics is a core        other companies, even competitors, to achieve
competency at our firm (19%); cost reductions would           logistics cost and service improvements.
not be realized (15%); control over the outsourced
functions would diminish (14%); logistics is too            „„3PLs  Have Measurable Impact: Metrics
important to consider outsourcing (13%); service level        including logistics cost, fixed asset and inventory
commitments would not be realized (11%); and we have          reductions due to use of 3pls, and order
more logistics expertise than 3pl providers (10%). in         cycle time, order fill rate, and order accuracy
addition, 8% of respondents indicate their reason for         validate the cost and service improvements
not outsourcing is that it is too difficult to integrate      resulting from successful use of 3pl services.
their iT systems with the 3pl’s systems.
                                                            „„Shipper   Outsourcing Choices Consistent: The
                                                              logistics activities most frequently outsourced
        CuRReNT STATe OF THe 3PL MARKeT:                      continue to include those that are more
        Key TAKeAWAyS                                         transactional, operational and repetitive,
                                                              while those less frequently outsourced are
key findings regarding the current state of the               those that are more strategic, customer-facing
Market for the 2010 15th Annual 3PL Study include:            and iT-intensive. in the future customers may
                                                              continue to be more receptive to strategic
„„3PLs     Are Critical: again in 2010, companies             services that may be available from 3pls.
     across industries and around the globe regard
     logistics and supply chain management as key           „„Transportation  Is Most Outsourced: on
     components of their overall business success,            average, transportation spend represents 54% of
     and many credit their relationships with 3pls            shipper respondents’ total logistics expenditures;
     with helping them achieve critical goals related         warehouse operations represent 40%.
     to service, cost, and customer satisfaction.
                                                            „„IT is Key: information technology remains a
„„Share     of Logistics Spending is 11%: across              key component of 3pl-shipper relationships,
     all regions included in the 2010 survey,                 and the 2010 3PL Study results indicate that a
     shipper respondents report that total logistics          larger number of shipper respondents, 54%,
     expenditures represent an average of 11% of              are satisfied with 3pl iT capabilities, indicating
     sales revenues, and they spend an average 42%            a narrowing of the traditional iT capability
     of total logistics expenditures on outsourcing.          gap, but continuous investment is needed.
„„3PL     Use is Long-Term: generally, most shippers        „„Some   Choose Not to Outsource: among the
     have used 3pls for a significant time, an average 13     most prevalent reasons why some firms choose
     years, and many report significantly longer 3pl use.     not to outsource logistics services: logistics is a
                                                              core competency at our firm; cost reductions
„„3PL     Use Increasing: a majority of shipper               would not be realized; control over the outsourced
     respondents, 65%, are increasing their use               functions would diminish; logistics is too
     of 3pl services, while 24% are insourcing                important to consider outsourcing; service level
     some 3pl services and 46% are reducing or                commitments would not be realized; and we have
     consolidating the number of 3pls they use.               more logistics expertise than 3pl providers.


12
FIGURE 6                                                                                   FIGURE 8


3pls provide a Wide range of                                                               Why non-Users do not Use 3pls
outsourced logistics services
                                                            3PL Provider
                                                            Percentages                                                                                 Percent in
Outsourced Logistics Service                                                               Reason
                                                                                                                                                        Agreement
                                                            All Regions

Domestic Transportation                                            86%                     Logistics is a Core Competency at Our Firm                       19%
Warehousing                                                        85                      Cost Reductions Would Not be Experienced                         15
Transportation Planning and Management                             76                      Control Over the Outsourced Function(s)
                                                                                                                                                            14
                                                                                           Would Diminish
Customer Service                                                   71
                                                                                           Logistics Too Important to Consider Outsourcing                  13
Cross-Docking                                                      70
                                                                                           Service Level Commitments Would Not Be Realized                  11
International Transportation                                       67
                                                                                           We Have More Logistics Expertise Than Most
Product Labeling, Packaging, Assembly, Kitting                     67                                                                                       10
                                                                                           3PL Providers
Supply Chain Consultancy Services Provided                                                 Corporate Philosophy Excludes the Use of
                                                                   65                                                                                        9
by 3PLs                                                                                    Outsourced Logistics Providers
Order Entry, Processing and Fulfillment                            65                      Too Difficult to Integrate Our IT Systems with the
                                                                                                                                                             8
                                                                                           3PL’s Systems
Reverse Logistics (Defective, Repair, Return)                      62
                                                                                           Global Capabilities of 3PLs Need Improvement                      6
Information Technology (IT) Services                               58
                                                                                           Issues Relating to Security of Shipments                          5
Forwarding                                                         56
                                                                                           We Previously Outsourced Logistics, and Chose
Customs Brokerage                                                  54                                                                                        5
                                                                                           Not to Continue
LLP/4PL Services                                                   45
                                                                                           Inability of 3PL Providers to Form Meaningful and
                                                                                                                                                             3
Freight Bill Auditing and Payment                                  40                      Trusting Relationships

Fleet Management                                                   31                      Source: 2010 15th Annual Third-Party Logistics Study


Source: 2010 15th Annual Third-Party Logistics Study




FIGURE 7


Most 3pls offer a substantial number of services
                        80
                                                                                                        74
                                                                                                                        71      70
                        70                                                                                      65                                     67
                                                                                                63
                        60                                                                                                                        59
                                                                               55     54                                                53
                        50                                               47
           Number
                        40                                    36
            of 3PLs
                        30      25                     25
                                                21
                        20              18

                        10

                          0
                                 1       2       3     4       5         6     7      8         9       10      11      12      13      14        15   16
                                                                         Number of Logistics Services Offered


Source: 2010 15th Annual Third-Party Logistics Study




                                                                                                                                                                     13
14
ToTal landed cosT
A Powerful but Challenging Metric




in last year’s 2009 Third-Party Logistics Study, a                     This example reveals the types of unforeseen costs
substantial number of shipper respondents (64%)                        that can quickly increase the total delivered cost of
cited total landed cost (Tlc) reporting and                            a shipment. Without considering all relevant costs
analysis as a critical capability they would like to                   before the purchase is made, a shipper may have
see in their 3pls. This suggests a strong interest                     excess product or materials that may be sold at a loss
in total landed cost both as a useful supply chain                     or that otherwise may prove to be unprofitable.
metric and as a 3pl value-added service.
                                                                       however, calculating the total landed cost of
We define total landed cost as the sum of all costs                    materials and finished goods is not always an
associated with making and delivering products                         easy task. difficulty in defining all of the factors
to the point where they produce revenue.                               contributing to total cost, and then obtaining all of
                                                                       that data, can be challenging. Because of that, too
Total landed cost is an attractive metric because it                   many businesses rely on partial data or inaccurate
enables companies to capture both obvious and hidden                   estimates that can lead to incorrect results.
costs associated with product movement, revealing the
true cost of sourcing and logistics decisions. see the                 conversely, having the means to quickly and
box below for an example of the potential impact of                    accurately compute total landed cost enables
total landed cost.                                                     shippers to realize important benefits, including:




  The Impact of Total Landed Cost                                                                          Country of Origin
  A Swiss industrial company is considering sourcing of a
                                                              Price Components                     China        Vietnam          EU
  product from three possible distributors, in China,
  Vietnam or in Europe.
                                                              Net purchasing price for a
  At first glance the buying price of the Vietnamese          specific volume of t he product   CHF 10,000.00     8,000.00     12,000.00
  distributor seems to be the cheapest. However, the cost     from 3 different suppliers
  of transportation in this case is more expensive than out
  of China, and the trade agreement between Vietnam and       Total transportation cost to
  Switzerland incurs higher customs charges for products      Switzerland - Ocean freight
                                                                                                     4,000.00     6,000.00      1,200.00
  imported into Switzerland (VAT of 7.6% and duties based     from China/Vietnam - Road
  on the imported weight).                                    freight within Europe
  The European distributor’s price is much higher. But
                                                              Customs according to trade
  sourcing from Europe means lower transportation cost and                                           1,000.00     1,500.00          0.00
                                                              agreement
  no customs fees, making the total landed cost better than
  those of the international distributors. Product quality,   VAT (Switzerland 7.6%) based
  replenishment time, and inventory carrying cost were not                                           1,140.00     1,178.00      1,003.20
                                                              on value of goods
  quantified for this example, but the European supplier’s
  higher quality product and shorter lead times were also     TOTAL Landed Cost                 CHF 16,140.00    16,678.00     14,203.20
  considered factors in its favor.




                                                                                                                                           15
Decision-Making                                              Price and Margin Insight
„„More  agility and confidence in decision-                  „„More accurate price-setting and a better
  making, with the realization that all                        understanding of which product groups or
  relevant costs are being included.                           items are driving the most margin as well as
                                                               improved insight into the financial performance
„„Tlc      calculation can also help build a solid             of customers, providers and other partners.
     business case to justify to management decisions
     that appear to increase transactional or                „„higher   profit margin. a retailer, for example,
     functional costs but actually minimize Tlc.               might be willing to expend greater supply chain
                                                               costs to get a “fast fashion” item into stores quickly
Cost Insight                                                   to sell at a disproportionately higher price and
„„Better understanding of cost tradeoffs. For                  support a strategy to increase store traffic.
  example, it may sound sensible to use low cost
  ocean freight instead of air freight, but for high         „„enabling   reverse engineering of a supplier’s price
  value/short product life cycle products the                  quote to understand if the price is competitive.
  inventory carrying cost might be excessive.                  in other words, by modeling the supplier’s supply
                                                               chain and estimating the supplier’s total landed
„„earlier   insight into liabilities by estimating             cost relative to their price to you, you can make
     accrued costs in advance of receiving                     a better, more informed sourcing decision.
     suppliers’ and service providers’ invoices.
                                                             Communication
„„Tighter     inventory control when inventory carrying      „„supply chain visibility, as a result of
     costs are used as a component of total landed cost.       integrating accurate cost data from relevant
     For example, longer lead times typically equate to        data sources (including third parties),
     higher inventory carrying cost for both in-transit        potentially available in near real time.
     inventory and dc safety stock. overall, higher
     levels of supplier risk can impact total landed cost.   „„improving  communication among separate
                                                               organizations such as finance, logistics and
„„correct     cost declarations to ensure accurate tax         manufacturing, which sometimes operate as silos.
     calculations and exclusions, including the ability
     to adhere to country-specific value documentation       accurate Tlc can deliver significant competitive
     in support of import duty calculations.                 advantage. “in the absence of Tlc you still can
                                                             make valid supply chain decisions – but not optimal,”
                                                             says pascal gielen, director eMea Transport at
                                                             philips general purchasing. “Therefore you need

Often 3PLs need                                              end-to-end visibility. Tlc can be perceived as the
                                                             next level for supply chain cost optimization.”

to prove that they                                           Transitioning to Tlc is a challenging undertaking,
                                                             but an increasingly important one as the dynamic
are meeting certain                                          global economy throws old assumptions into
                                                             question. For example, 53% of 3pls respondents

service levels and                                           note a trend toward their customers manufacturing
                                                             or sourcing closer to home to reduce total landed
                                                             cost. indeed, 21% of north american manufacturers
have built a long and                                        said they’ve returned some production to north
                                                             america from low-cost countries in the second
stable relationship                                          quarter of 2010 and 38% were researching this
                                                             strategy for the third quarter, according to a

before going into TLC.                                       survey by MFgWatch. This decision requires some
                                                             method of accurately determining such costs.




16
CuRReNT uSe OF TLC                                                    Management for panalpina. “Tlc is mostly dispersed
Just under half (45%) of shipper respondents report                   amongst various functions in the company.”
extensive use of Tlc to make decisions (Figure 9). it is
likely, however, that perceptions differ among respon-                according to Mark holifield, senior Vp, supply
dents as to what constitutes extensive use. another 41%               chain, at The home depot, the reality is that,
use Tlc just somewhat for this purpose, suggesting                    “everyone wants to get there – not everyone can.”
there is plenty of room to enhance Tlc efforts and
apply Tlc calculations in a more disciplined fashion.                 Vertical industries differ in their use of total landed
                                                                      cost calculation. according to erin Johansson,
a minority, 11%, are making minimal use of Tlc and                    product strategist, global Trade Management– oracle
another 3% are not using this metric at all to make                   landed cost Management, oracle corporation,
business decisions. Figure 9 notes the major reasons for              mature industries with margin sensitivity such as
these responses, with “necessary data is not available”               retail, distribution and process industries, as well
and “do not have the right tools” leading the list.                   as industries with large import volume such as
                                                                      some high tech companies, may be heavier users of
Fragmented iT resulting from acquisitions and func-                   Tlc. Manufacturer interest is increasing as those
tional silos impedes the collection of global data essen-             organizations seek to lower costs and upgrade systems.
tial for Tlc calculation. obtaining the right data can be
challenging even within a single platform. “although                  despite the relatively high number of shipper
some shippers are using erp systems, data often is not                respondents reporting some level of use
structured very well and in different databases that are              of Tlc, the precision and level of detail
not linked to each other,” says ramon Veldhuijzen,                    of those calculations differs widely.
principal consultant at capgemini consulting. another
impediment, Veldhuijzen adds, is a lack of deep supply                according to capgemini’s Veldhuijzen, “in general
chain understanding among some c-level executives.                    most companies don’t know how to do it; especially
                                                                      Tlc calculations on a more strategic level are
“Most companies don’t have a corporate supply                         difficult. on an operational/tactical level, if we
chain manager who owns Tlc,” says sven                                talk about customer profitability, they are using
hoemmken, corporate head of supply chain                              so called activity-based costing methodologies.”


 FIGURE 9


 nearly half of shipper respondents Use Tlc calculations

                                                                 % Respondents by Reasons Why They Are Not or Are Minimally Using TLC
                  Extensively
                     45%
                                                                      Necessary Data is Not Available                    49%

                                              Minimally                   Do Not Have the Right Tools                    48%
                                                11%
                                                          None                 Do Not Have Sufficient
                                                                                                               31%
                                                           3%                       Time for Analysis
                                                                           Not Sure How to Calculate
                                                                                                              27%
                                                                           or Apply Total Landed Cost
                         Somewhat
                           41%



 Source: 2010 15th Annual Third-Party Logistics Study




                                                                                                                                        17
THe TIP OF THe TLC ICeBeRG                                                   interestingly, shipper respondents express a high level
The real value in total landed cost calculation comes                        of interest in factors that are currently little-used,
by combining commonly known costs – the proverbial                           particularly the financial impact of carbon footprint.
tip of the iceberg – with less obvious sources of cost. as                   This may be because green is quickly transitioning
seen in Figure 10, transportation, unit price, tariffs/                      from an area of concern to one of regulation. The
taxes and warehousing costs are the most often used in                       european Union has been more proactive in emissions
Tlc calculations.                                                            controls, as evidenced by their adoption of both the
                                                                             kyoto protocol and the copenhagen accord. in the Us
in our results, however, some factors seem to be cited                       new regulations in california require oil companies to
by a higher percentage of respondents than one would                         report the carbon intensity of their gasoline and diesel
expect, such as inventory carrying costs. several                            fuel products and as of 2011 these companies must
other studies completed over the last three years have                       start reducing intensity or buy a credit that may lead
reported a much lower use of inventory carrying                              to higher costs for customers, indirectly affecting their
costs in Tlc calculations. This high percentage may                          transportation costs. in addition, the Us securities and
be because survey respondents “consider” inventory                           exchange commission has approved a requirement
carrying cost at some level, but don’t necessarily apply                     for publicly owned companies to disclose their carbon
this metric in a consistent and disciplined fashion.                         risk exposure as a material impact to their financial
                                                                             performance. These developments imply carbon-
identifying factors that contribute to Tlc can be                            based fees will be reflected in some of the largest
difficult. “The big question is, how far up and down                         logistics expense categories such as transportation.
supply chain should you go?” says dr. chris caplice,
executive director, MiT center for Transportation
and logistics.


 FIGURE 10


 common and “hidden” Factors contribute to Tlc

                                                                                                                                 95%
                         Transportation Cost
                                                 4%

                                                                                                                        84%
          Supplier / Manufacturer Unit Price
                                                        9%

                                                                                                                    82%
                    Tariffs, Duties, and Taxes
                                                        11%

                                                                                                                  79%
                          Warehousing Cost
                                                              15%

                                                                                                            72%
                    Currency Exchange Rate
                                                             14%

                                                                                                            71%
                     Sales Revenue / Margin
                                                             14%

                                                                                                      64%
                    Inventory Carrying Costs
                                                                      27%

                                                                                             57%
     Transfer Pricing / Corporate Income Tax
                                                                    24%

                                                                                      49%
                   Order to Cash Cycle Time
                                                                            36%

                                                                                    46%
        Risk / Quality / Service Related Costs
                                                                              39%

                                                             13%                                                    Currently in Use
        Financial Impact of Carbon Footprint
                                                                                                60%                 Would Like to Use


 Source: 2010 15th Annual Third-Party Logistics Study




18
other factors worthy of consideration in Tlc calcula-                „„Transportation       Management Systems
tions include fuel price volatility, currency exchange                    (TMs), which can be used to compute
rates, labor cost volatility, and political uncertainty.                  the freight cost component of Tlc.
For example, china’s recent decision to float its cur-
                                                                     „„Business      Intelligence on top of erp and/
rency will most certainly be felt in product and supply
                                                                          or supply chain Management systems. Bi
chain costs. such significant but difficult-to-quantify
                                                                          enables analysis, but since these systems rely
factors are feeding the need for tools to test multiple
                                                                          upon an historical view of data, they may lack
Tlc scenarios and perform sensitivity analysis.
                                                                          the real- or near-real-time dynamic view useful
                                                                          for short-term tactical decision making.
APPLyING TeCHNOLOGy
The most common Tlc calculators in use today are
                                                                     as the number of factors contributing to total landed
spreadsheets and internally developed tools (Figure
                                                                     cost calculation multiplies and the importance of
11). another 16% of respondents use commercially
                                                                     Tlc increases, some shippers are moving to more
available applications to calculate total landed cost,
                                                                     sophisticated commercially available Tlc calculation
while 27% of shipper respondents employ supply
                                                                     tools. oracle landed cost Management (lcM),
chain network optimization and modeling tools.
                                                                     for example, pulls together the data that would
                                                                     otherwise be distributed across multiple erp modules,
Tlc calculators can be fashioned by leveraging
                                                                     adding value by integrating this information.
a variety of tools and approaches:
                                                                     Finally, some organizations are taking Tlc one step
„„Activity-Based    Costing is a costing model
                                                                     further by deploying advanced supply chain network
   that identifies activities in an organization
                                                                     modeling and optimization tools. The significant
   and assigns the cost of each activity resource
                                                                     advantage of these tools is their ability to perform
   to all products and services according
                                                                     optimization, helping users identify both strategic and
   to the actual consumption by each.
                                                                     tactical changes to a supply chain network to minimize
„„ERP   Systems. companies often draw data                          total landed cost. They can also perform total landed
   from various enterprise resource planning                         cost modeling and simulations based on various
   modules to support Tlc calculation.                               scenarios. For example, what is the lowest cost method
                                                                     to source a product offered by multiple vendors? does
„„Global   Trade Management. These
                                                                     the answer change if fuel price increases by 25 percent?
   applications provide duty/tariff data
   and possibly transportation data, but
   usually lack other cost factors.


 FIGURE 11


 spreadsheets lead as current Tlc cost calculators

                                                                                                                    76%
                                     Spreadsheets
                                                                                                            68%

                        Internally Developed Total                                   44%
                           Landed Cost Calculator                                           51%

                 Supply Chain Network Modeling                      27%
                           and Optimization Tool                                  41%

         Support From a Third-Party Organization              20%
                       (Consultancy, 3PL, Other)        15%

         Commercially Available Tool to Compute         16%
                                                                                                               Shippers
           Total Landed Costs (No Optimization)         16%                                                    3PLs


 Source: 2010 15th Annual Third-Party Logistics Study




                                                                                                                            19
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2010 Third-Party Logistics Study

  • 1. The State of Logistics Outsourcing   Results and Findings of the 15th Annual Study 2010Third-parTy logisTics
  • 2. About the Images: Puzzling Logistics Challenges A puzzle is a question, problem or contrivance designed for testing ingenuity. A brain-teaser is something (as a puzzle) that demands mental effort and acuity for its solution. Supply chain executives are challenged to put their puzzle-solving skills to the test to surmount the many issues impacting logistics and supply chain management in 2010 and into the future. ©2010 C. John Langley, Jr., Ph.D., and Capgemini. All Rights Reserved. No part of this document may be reproduced, displayed, modified or distributed by any process or means without prior written permission from Capgemini. Rightshore® is a trademark belonging to Capgemini.
  • 3. conTenTs 4 Executive Summary 25 Life Sciences 44 About the Study 7 Current State of the 3PL Market 33 Fast-Moving Consumer Goods 48 About the Sponsors 41 Strategic Assessment 15 50 Total Landed Credits Cost SuPPORTING ORGANIzATIONS
  • 4. eXecUTiVe sUMMary The State of Logistics Outsourcing in 2010 This 2010 15th Annual Third-Party Logistics Study, based shippers continue their tendency to outsource on research conducted in mid-2010, examines the transactional, operational, and repetitive activities and current state of the global market for 3pl services, and less so those that are strategic, customer-facing, and explores in depth issues surrounding total landed cost iT-intensive, despite the large portion of 3pls offering calculation. The report also considers supply chain many or all of the 16 services covered in the survey. issues, including the role of 3pls in two vertical markets, life sciences and Fast-Moving consumer goods. TOTAL LANDeD COST in the 2009 Third-Party Logistics Study, 64% of shipper The 2010 3PL Study affirms that shippers regard respondents cited total landed cost (Tlc) reporting logistics and supply chain management as key to their and analysis as a critical capability they would like to success, and many credit 3pls with helping them to see in their 3pls. This strong interest in total landed achieve critical service, cost, and customer satisfaction cost – the sum of all costs associated with making goals. results are based on responses from 1,133 and delivering products to the point where they 3pl users and non-users, as well as 3pls, which were produce revenue – suggested we take a deeper look. added for the first time to the survey group in 2009. The myriad benefits of accurate Tlc calculations significant uncertainty about the global economy include more agility and confidence in decision- continues to impact logistics spending and use of 3pls. making, better insight into the financial performance respondents devote an average 11% of their companies’ of products and partners, and supply chain visibility. sales revenues to logistics, and an average of 42% of that Just under half (45%) of shipper respondents report is directed to outsourcing of logistics services. That is 10 extensive use of Tlc, although perceptions likely differ to 15 percentage points lower than in recent years, and on what constitutes extensive use. lack of necessary may mean that on average, shippers were able to scale data or tools lead the list of reasons not to use Tlc. back their expenditures for 3pl services faster than they were able to scale back their total logistics expenditures. shippers most commonly use transportation, unit at the same time, 65% of shipper respondents report price, tariffs/taxes and warehousing costs as factors an increase in use of outsourced logistics services; these in Tlc calculation, and are most interested in adding shippers may have increased outsourcing in comparison carbon impact. spreadsheets and internally developed to insourcing, but their overall spend on 3pls may have tools are the most widely used Tlc calculators, but decreased due to a number of factors. Both shippers as Tlc grows in importance, some shippers and and 3pls report some consolidation of 3pl usage. 3pls are moving to more sophisticated commercially available Tlc calculators and advanced supply a healthy 89% of shipper respondents view their chain network modeling and optimization tools. 3pl relationships as generally successful. leading contributors to this success are openness, transparency Just 23% of 3pl respondents reported extensively and good communication, agility and flexibility, and an providing Tlc analysis/reports to their customers interest in “gainsharing” and collaboration. however, a and many express interest in engaging in Tlc persistent gap between the ratings that shippers and 3pls efforts. however, 58% of these 3pls say shippers assign to various aspects of the 3pl-shipper relationship are hesitant to share information with them. should be an eye opener for 3pls. in contrast, 2010 marks the third consecutive year of a narrowing of the iT Transforming from basic to more sophisticated Tlc capability gap – the difference between shippers’ view application requires c-level leadership, process change of the extent to which iT is a necessary element of 3pl and systems transformation, and must be approached expertise, and their satisfaction with 3pls’ iT capabilities. as an evolutionary, rather than revolutionary, process. 4
  • 5. LIFe SCIeNCeS shippers are involving 3pls in cost-reduction strategies The Us $1.2 trillion global life sciences industry less often that one might expect, particularly in produces medicines and devices essential to improving forecasting and visibility and redesigning restoring or maintaining good health. careful, the supply chain network. 3pls perceive themselves expedient – and sometimes temperature-controlled playing a much larger role in cost reduction efforts – handling can be critical for product safety. – perhaps another sign of ongoing trust issues. Because of this, control and visibility is essential. Fast-moving consumer goods companies’ efforts life sciences supply chain challenges include to reduce logistics costs include warehouse and product integrity and compliance requirements, an transportation sharing. Two-thirds of those engaging inherently complex trading partner ecosystem, and in these strategies have recognized cost savings, demanding customer service and cost requirements. but the level of savings have been limited (58% of respondents recognize less than 5% cost savings). shipment visibility, quality and compliance procedures, stringent inventory control, temperature control STRATeGIC ASSeSSMeNT capabilities and security are important steps to ensure inclusion of 3pls in the survey group for the Annual product integrity, prevent counterfeit and diversion 3PL Study beginning last year was intended to help and to ensure safe passage. Fully 62% of life sciences explore both sides of the 3pl relationship, and shippers cite ensuring product quality as a significant indeed, results reveal some disparate views. Most challenge and rank quality procedures highly (70%) notable is the 68% of shipper respondents, versus as a service they want 3pls to provide, although just 95% of 3pls, which indicate that 3pls provide 45% of 3pls currently provide them. about half shippers with new and innovative ways to improve of shipper and 3pl respondents agree that there is logistics effectiveness. But 3pls say it’s difficult a strong business case for rFid in life sciences. to be more innovative unless shippers are more open in sharing their challenges and strategies. Fifty-four percent of life sciences shipper respondents say the complex supply chain model represents as economic conditions improve the time a significant challenge, with 87% saying 3pls has come to look back and consider the role can add significant value by linking all parties 3pls played in helping shippers weather the that interact in the life sciences supply chain. storm. increased use of outsourcing and high satisfaction levels suggest that 3pls can certainly The sometimes critical nature of life sciences products take some credit for their customers’ results; now accentuates the need for flexible and responsive supply it’s time to document the lessons learned. chains. challenging shipper service requirements include recall capability, next flight out/late cut-offs another issue emerging as conditions improve is and redundant stock locations. about a third of shipper the impact this will have on the non-asset owning respondents indicate that maintaining high levels of 3pl sector (the majority of 3pls), including inventory to ensure availability is a top logistic challenge. capacity limitations of asset-based providers and consequential impacts on pricing and availability FAST-MOvING CONSuMeR GOODS of needed services. how will this affect 3pls’ and large volumes and low margins mean fast-moving shippers’ ability to procure needed services? consumer goods companies must respond quickly to deliver in-demand, on-trend products to increasingly despite the challenges, 3pls also have the opportunity demanding shoppers. so after reducing costs, their to continue to mature and grow by offering value- logistics top priorities include perfect order fulfillment added opportunities revealed in this report, (87%), rapidly sensing and responding to changes in including acting as a clearinghouse for e-pedigree consumer demand (83%) and shortening new product and temperature tracking data, uncovering resource- time-to-market and supply chain integration (81%). sharing opportunities for shippers and providing consumers increasingly look for sustainability, driving total landed cost calculation as a service. shippers’ interest in strategies such as improving shipment density and load utilization (87%). When shippers or 3pls hesitate to share ideas of a strategic or operational nature with each other, Fast-moving consumer goods shippers and 3pls agree they put up hurdles that are very difficult to clear. on top logistics challenges, but have some divergent The future growth and development of the 3pl views of the role 3pls can play in helping shippers sector depends on both parties to approach their address them. Both see 3pls helping with shipment relationships with an open and collaborative spirit density/load utilization, reducing logistics costs and in order to conceptualize and implement innovative putting a supply chain disruption/mitigation strategy solutions to logistics and supply chain problems. in place, but shippers are less likely than 3pls to see 3pls playing a role in shortening new product time-to-market and supply chain integration. 5
  • 6. 6
  • 7. cUrrenT sTaTeof The 3pl MarkeT Shippers Continue to Rely on 3PLs to Help Address Economic Volatility Third-party logistics providers continue to provide THe CHALLeNGeS CONTINue strategic and operational value to many shippers one major purpose of the 2010 3PL Study is to better throughout the world, as reaffirmed by the findings of understand how shippers and 3pl providers are the 2010 15th Annual Third-Party Logistics Study. shippers continuing to adapt and improve, albeit within an regard logistics and supply chain management as environment that still includes significant economic key components of their overall business success, uncertainty. additionally, the challenges of supply and many of them credit their relationships with chain orchestration – rethinking supply chain choices 3pls with helping them to achieve critical goals as conditions change – and of structuring and related to service, cost, and customer satisfaction. sustaining successful 3pl-customer relationships are still on the front burner. overall, there is increasing These results are based on survey responses from clarity on the extent to which competent logistics a total of 1,133 industry executives representing and supply chain practices can lead to organizational users and non-users of 3pl services (referred to as efficiency and effectiveness. it is also becoming shipper respondents throughout this report), as increasingly evident that the effective use of outsourced well as firms that provide 3pl services (called 3pl logistics services can be a key to this success. respondents). 3pls were added to the survey group in 2009 to help obtain information from both sides as one supply chain executive put it, “today’s businesses of the buyer-seller relationship. please see about the are faced with significant economic volatility, and study on page 44 for more information about survey the ability to be changeable and adaptable is clearly a responses and the four streams of research used to primary factor for success. also included among these fully analyze the state of the 3pl market: a web-based factors is the ability to structure and improve supply survey, desk research, focus interviews with industry chains that can adapt and evolve as business needs and experts, and a facilitated workshop with shippers environmental factors require. The use of 3pls can be held at the eyefortransport 3pl summit in atlanta. a very useful resource to companies who are striving to keep their supply chains current, flexible, and adaptable.” CuRReNT GLOBAL eCONOMIC CLIMATe AND uSe OF 3PLS FIGURE 1 over the past two to three years, shipper-3pl relationships have been affected significantly by the prevailing uncertainty and economic volatility global 3pl revenues for 2009 impacting global markets. Figure 1 includes data developed by armstrong & associates that estimates 2009 Global 3PL Revenues Region the magnitude of global 3pl revenues (Us $507.1 (US$ billions) billion) and provides breakdowns for the four North America 128.1 major geographies that are included in the 2010 Europe 162.3 3PL Study. armstrong & associates also reports that 3pl revenues in the Us declined from Us $127B Asia-Pacific 136.7 in 2008 to Us $107B in 2009, but were expected Latin America 27.6 to increase to Us $121B in 2010. While the past couple of years have been challenging for the global Other Regions 52.4 economic picture, the near-term outlook is for a Total 507.1 modest comeback to growth in the 3pl sector. Source: Armstrong & Associates, Inc., 2010 7
  • 8. SPeNDING ON LOGISTICS AND 3PL SeRvICeS Changing Use of 3PL Services: a significant shipper respondents to the 2010 3PL Study devote an number of shippers are shifting their use of 3pls: average 11% of their companies’ sales revenues to total logistics expenditures (amounts spent on logistics „„Increasing use of 3PL services: overall, 65% of in 2009). The range among regions studied was a shipper respondents report an increase in their use of fairly tight 9% to 13%. For purposes of this survey, outsourced logistics services, and 78% of 3pl respon- total logistics expenditures include transportation, dents agree this is what they are seeing from their distribution, warehousing and value-added services. customers. regionally, 57% of north america ship- pers have increased use, as well as 65% of european of this total, an average of 42% is directed to outsourc- shipper respondents, 81% of asia-pacific and 69% of ing. in recent years this number was approximately latin american shippers. one important point to 10-15 percentage points higher, depending upon the keep in mind is that shippers reporting an increase in region studied. one possible reason for this current the use of outsourced logistics sources may have finding is that average expenditures for outsourced increased outsourcing in comparison to insourcing, logistics services may have decreased recently at a but as reported earlier, the overall spend on 3pls may faster rate than did total logistics expenditures – mean- have decreased due to a number of factors. For ing that on average, shippers were able to scale back example, the fees some shippers are paying for 3pl their expenditures for 3pl services faster than they services may have declined, and some may be chang- were able to scale back their total logistics expendi- ing the mix of 3pl services they purchase and use. tures. average percentage of logistics spending devot- ed to outsourcing by region are: north america 35%; „„Returning to insourcing: an average of 24% of europe 49%; asia-pacific 51%; and latin america 41%. shipper respondents are returning to insourcing some of their logistics activities, and 36% of 3pl Longevity of 3PL Use: Figure 2 reveals how many respondents observe that some of their customers years shippers have used 3pl services. shipper are insourcing certain logistics activities. respondents clearly have significant experience over many years with outsourcing logistics services, with „„Reducing or consolidating the number of 3PLs used: an average of 13 years, and 52% have used 3pls of nearly one-half (46%) of shipper respondents are some type for 11-30 years. european shippers are consolidating the number of 3pls they use, and 73% most likely to have used 3pls for 11-30 years (57%), of 3pls feel that customers in general are reducing and latin american shippers are the least likely or consolidating the number of 3pls they use. (48%). comparable figures for north america and asia-pacific are 50% and 54%, respectively. Based on these results, it seems that while some shippers are considering a return to insourcing of some logistics activities, the predominant direction is to move FIGURE 2 toward increased use of outsourced logistics services, confirming findings also reported in the 2009 3PL Study. shippers report significant long- 3PL-SHIPPeR ReLATIONSHIPS: CONTINueD Term experience Using 3pls PROGReSS AND IMPROveMeNT overall, 89% of shipper respondents view their 3pl Average Number of Years = 13 Years relationships as generally successful, compared with 97% of 3pl respondents; both figures are consistent with previous years’ results for this study. shipper 1-3 Years 10% findings by region are: north america 92%; europe 21-30 Years 17% 87%; asia-pacific 90%; and latin america 83%. 4-7 Years also, 68% of shipper respondents indicate that 3pls 15% provide them with new and innovative ways to improve logistics effectiveness, whereas 95% of 3pl providers feel they provide customers with new and innovative ways to improve logistics effectiveness. again this year – the 11-20 Years second year 3pls were included in the survey – there is a 35% 8-10 Years persistent gap between the ratings that shipper 23% respondents assign to various aspects of the 3pl-shipper relationship and somewhat more positive evaluations provided by the 3pl respondents themselves. This gap should be an eye opener for many 3pls, and may be due to a perceived lack of innovation and pro-active, Source: 2010 15th Annual Third-Party Logistics Study continuous improvement suggestions by 3pls, explored further in the strategic assessment chapter. 8
  • 9. Success Factors: survey findings suggest that a number steps are possible to reduce cost and enhance of elements make for the most optimal 3pl-shipper service – and that the concept of collaboration relationships: of people, process, and technologies can help significantly in achieving these objectives. „„Openness, transparency and good communication: 70% of shipper respondents and 64% of 3pls report Measurable Benefits: as seen in Figure 3, shipper res- they are satisfied with this factor as contributing to pondents report measurable benefits from 3pl services. successful experiences with each other. one important Metrics relating to logistics cost reduction, logistics observation is that 3pls are less satisfied with these fixed asset reduction, and inventory cost reduction are attributes of relationships with shippers than shippers consistent with what was reported in 2009. are. This finding will be closely tracked in future studies to see if 3pls and shippers are able to achieve a higher level of proficiency in meeting these objectives. FIGURE 3 „„Agility and flexibility to accommodate current shippers report Measurable and future business needs and challenges: responses to this statement reveal a very striking Benefits from Use of 3pls difference between how shippers and 3pls perceive one another. specifically, 72% of shippers agree Results All Regions their 3pls are sufficiently agile and flexible to accommodate their current and future business Logistics Cost Reduction (%) 15% needs and challenges, whereas 98% of 3pls report they are expected by their customers to be capable Logistics Fixed Asset Reduction (%) 25% on this dimension. one interpretation of these results is that while 3pls recognize the objectives Inventory Cost Reduction (%) 11% to be met, there is room for improvement. Changed From 17 days „„Interest in “gainsharing” between 3PLs and Average Order Cycle Length shippers: although the structure of this question Changed To 12 days was modified somewhat for the 2010 3PL Study, just over one-half of shipper respondents (56%) have Changed From 73% become more interested in “gainsharing,” and 52% Order Fill Rate of 3pls respondents agree that their customers Changed To 81% have become more interested in “gainsharing” arrangements. considering these percentages, and Changed From 83% given some of the discussions with industry experts Order Accuracy through the focus interview process, it appears that Changed To 89% recent economic events have resulted in a greater interest on the part of shippers to share risk as an Source: 2010 15th Annual Third-Party Logistics Study important attribute of a successful relationship. one retailer comments, “negotiating, tracking, and managing gainsharing agreements is Users report improvements in order cycle time, order difficult. it may require significant investment by fill rate, and order accuracy resulting from use of 3pls, the 3pl that is hard to recover, especially if that however the absolute levels of these metrics are somewhat capability becomes the new ‘what is expected’.” lower than those reported in the 2009 3PL Study. again, the impact of the global economic recession may be „„Interest in collaborating with other companies, responsible here, and it will be important to look at even competitors, to achieve logistics cost and these changes once again in next year’s 2011 3PL Study. service improvements: asked for the first time about this issue, 68% of shipper respondents Finally, 60% of the shipper respondents report that and 80% of 3pls expressed interest in these their use of 3pls has led to “year-over-year incremental strategies. considering the potential benefits benefits,” however, only 52% of the 3pl respondents to both shippers and 3pls that can result from agree. This result is actually a bit unusual, in that the collaboration, it is reassuring to see percentages shipper average is higher than the 3pl average. one that suggest a true interest by both parties in possible explanation is that 3pl providers see greater working with other companies, even competitors. opportunities for improvement in year-over-year one possible explanation for this is that the incremental benefits, thus the lower average reported global economic recession has made it very clear for this question. that companies of all types need to take whatever 9
  • 10. Average expenditures for outsourced logistics services may have decreased recently at a faster rate than did total logistics expenditures. Information Technology: Figure 4 provides a nine- „„The less frequently reported activities year summary of shipper respondents’ opinions on indicated in Figure 5 tend to be somewhat whether they feel information technologies are a more strategic, customer-facing, and iT- necessary element of 3pl expertise, and whether intensive. These include: iT services; supply they are satisfied with their 3pl providers’ iT chain consultancy services; order entry; capabilities, known as the iT capability gap. Based processing and fulfillment; fleet management; on the information included in Figure 4, in 2010 customer service; and llp/4pl services. there has been improvement for the third consecutive year in the percentage of shippers who indicate „„again in 2010, the percentages of 3pl users satisfaction with iT capabilities from their 3pls. outsourcing individual logistics activities (versus overall outsourcing) tend to be higher for This iT capability gap has received considerable respondents from europe and asia pacific than attention in recent years. The narrowing of this for north america or latin america. as has gap is consistent with the finding that 69% of been noted over the past several years, the latin 3pls feel their customers are satisfied with the iT american market continues to provide significant services 3pls provide. although this figure is higher latitude for increased use of 3pl services. than the 54% reported by shipper respondents in 2010 it does indicate a positive development in „„likely due to impacts of the globally volatile the relationships between 3pls and shippers. business environment, the percentages of shippers outsourcing international transportation declined WHAT 3PL uSeRS OuTSOuRCe AND WHAT from a reported 84% in 2009 to 75% in 2010. 3PL PROvIDeRS OFFeR over the same time frame, the use of customs Figure 5 shows the percentages of shipper respondents brokerage declined from 71% to 58% and the use outsourcing specific logistics activities. Following of forwarding services declined from 65% to 53%. are some general observations about the 2010 results and the contrasts they reveal from previous years: Transportation and warehouse operations spend continue to dominate the total logistics „„The most frequently outsourced activities tend to expenditures managed by third parties. be those that are more transactional, operational, and repetitive. These include domestic and „„on average transportation spend represents 54% international transportation (83% and 75% of total logistics expenditures. By region these across all regions studied), warehousing (74%), percentages are north america 41%; europe customs brokerage (58%), and forwarding (53%). 64%; asia-pacific 67%; and latin america 54%. however, usage varies across each of the regions. it is important when looking at these results not „„Warehouse operations spend represents an to think of these activities as “commodities,” average 40% of total logistics expenditures. By even though they are sometimes thought to be region, it’s north america 39%; europe 44%; common, routine activities and processes. in asia-pacific 48%; and latin america 27%. fact, some of these activities are provided by 3pls in a highly unique and differentiated manner that makes them anything but commodities. 10
  • 11. FIGURE 4 The gap continues Between shipper expectations and experiences of 3pl iT capabilities 100% 92% 92% 92% 94% 89% 91% 90% 88% 85% 80% IT “Gap” 60% 54% 42% 40% 42% 42% 40% 35% 37% 33% 27%  IT Capabilities a Necessary 20% Element of 3PL Expertise  Shippers Satisfied with 3PL 0% IT Capabilities 2002 2003 2004 2005 2006 2007 2008 2009 2010 Source: 2010 15th Annual Third-Party Logistics Study FIGURE 5 shippers continue to outsource a Wide Variety of logistics services User Percentages Outsourced Logistics Service North Asia Latin All Regions Europe America Pacific America Domestic Transportation 83% 75% 94% 89% 80% International Transportation 75 62 89 86 74 Warehousing 74 73 82 77 63 Customs Brokerage 58 57 54 68 65 Forwarding 53 47 54 70 48 Cross-Docking 38 33 47 42 34 Product Labeling, Packaging, Assembly, Kitting 36 32 41 41 34 Reverse Logistics (Defective, Repair, Return) 35 27 47 46 25 Transportation Planning and Management 31 32 32 30 26 Freight Bill Auditing and Payment 28 40 22 23 15 Information Technology (IT) Services 20 20 15 19 25 Supply Chain Consultancy Services Provided by 3PLs 18 20 11 25 17 Order Entry, Processing and Fulfillment 16 17 11 21 14 Fleet Management 15 15 17 14 20 Customer Service 13 9 10 21 15 LLP/4PL Services 13 9 13 16 19 Source: 2010 15th Annual Third-Party Logistics Study 11
  • 12. Figure 6 offers a summary of the types of logistics „„3PL Relationships Seen As Successful: Most services provided by 3pls participating in the 2010 shipper respondents (89%) and most 3pl providers survey and reveals that many 3pls provide a wide range (97%) view their relationships as successful, though of services to meet the needs of their customers. To as indicated in last year’s study, 3pls tended to provide some insight into this thought, Figure 7 shows provide more positive ratings of relationship how many of the responding 3pls offer a total number success and lower ratings of problems that may of logistics services from one through 16. This data creep into 3pl-customer relationships. Two-thirds indicates that it is very common for 3pls to offer many, of shippers say 3pls provided them with new and or even most, of the sixteen services included in the innovative ways to improve logistics effectiveness – question – and that the typical model is for a 3pl to whereas 95% of 3pl providers feel this is the case. offer a substantial range of services in order to respond effectively to their customers and their logistics needs. „„Many Factors Account for Success: The 2010 3PL Study provides insight into several factors that THe vOICeS OF NON-uSeRS relate to the success of 3pl-shipper relationships: OF 3PL SeRvICeS openness, transparency, and good communication; The annual 3pl survey also reaches a substantial agility and flexibility to accommodate current number of organizations who do not currently use 3pls. and future business needs and challenges; These respondents are asked why they do not choose to interest in “gainsharing” between 3pls and outsource at the present time. as indicated in Figure 8, shippers; and interest in collaborating with among the most common reasons are: logistics is a core other companies, even competitors, to achieve competency at our firm (19%); cost reductions would logistics cost and service improvements. not be realized (15%); control over the outsourced functions would diminish (14%); logistics is too „„3PLs Have Measurable Impact: Metrics important to consider outsourcing (13%); service level including logistics cost, fixed asset and inventory commitments would not be realized (11%); and we have reductions due to use of 3pls, and order more logistics expertise than 3pl providers (10%). in cycle time, order fill rate, and order accuracy addition, 8% of respondents indicate their reason for validate the cost and service improvements not outsourcing is that it is too difficult to integrate resulting from successful use of 3pl services. their iT systems with the 3pl’s systems. „„Shipper Outsourcing Choices Consistent: The logistics activities most frequently outsourced CuRReNT STATe OF THe 3PL MARKeT: continue to include those that are more Key TAKeAWAyS transactional, operational and repetitive, while those less frequently outsourced are key findings regarding the current state of the those that are more strategic, customer-facing Market for the 2010 15th Annual 3PL Study include: and iT-intensive. in the future customers may continue to be more receptive to strategic „„3PLs Are Critical: again in 2010, companies services that may be available from 3pls. across industries and around the globe regard logistics and supply chain management as key „„Transportation Is Most Outsourced: on components of their overall business success, average, transportation spend represents 54% of and many credit their relationships with 3pls shipper respondents’ total logistics expenditures; with helping them achieve critical goals related warehouse operations represent 40%. to service, cost, and customer satisfaction. „„IT is Key: information technology remains a „„Share of Logistics Spending is 11%: across key component of 3pl-shipper relationships, all regions included in the 2010 survey, and the 2010 3PL Study results indicate that a shipper respondents report that total logistics larger number of shipper respondents, 54%, expenditures represent an average of 11% of are satisfied with 3pl iT capabilities, indicating sales revenues, and they spend an average 42% a narrowing of the traditional iT capability of total logistics expenditures on outsourcing. gap, but continuous investment is needed. „„3PL Use is Long-Term: generally, most shippers „„Some Choose Not to Outsource: among the have used 3pls for a significant time, an average 13 most prevalent reasons why some firms choose years, and many report significantly longer 3pl use. not to outsource logistics services: logistics is a core competency at our firm; cost reductions „„3PL Use Increasing: a majority of shipper would not be realized; control over the outsourced respondents, 65%, are increasing their use functions would diminish; logistics is too of 3pl services, while 24% are insourcing important to consider outsourcing; service level some 3pl services and 46% are reducing or commitments would not be realized; and we have consolidating the number of 3pls they use. more logistics expertise than 3pl providers. 12
  • 13. FIGURE 6 FIGURE 8 3pls provide a Wide range of Why non-Users do not Use 3pls outsourced logistics services 3PL Provider Percentages Percent in Outsourced Logistics Service Reason Agreement All Regions Domestic Transportation 86% Logistics is a Core Competency at Our Firm 19% Warehousing 85 Cost Reductions Would Not be Experienced 15 Transportation Planning and Management 76 Control Over the Outsourced Function(s) 14 Would Diminish Customer Service 71 Logistics Too Important to Consider Outsourcing 13 Cross-Docking 70 Service Level Commitments Would Not Be Realized 11 International Transportation 67 We Have More Logistics Expertise Than Most Product Labeling, Packaging, Assembly, Kitting 67 10 3PL Providers Supply Chain Consultancy Services Provided Corporate Philosophy Excludes the Use of 65 9 by 3PLs Outsourced Logistics Providers Order Entry, Processing and Fulfillment 65 Too Difficult to Integrate Our IT Systems with the 8 3PL’s Systems Reverse Logistics (Defective, Repair, Return) 62 Global Capabilities of 3PLs Need Improvement 6 Information Technology (IT) Services 58 Issues Relating to Security of Shipments 5 Forwarding 56 We Previously Outsourced Logistics, and Chose Customs Brokerage 54 5 Not to Continue LLP/4PL Services 45 Inability of 3PL Providers to Form Meaningful and 3 Freight Bill Auditing and Payment 40 Trusting Relationships Fleet Management 31 Source: 2010 15th Annual Third-Party Logistics Study Source: 2010 15th Annual Third-Party Logistics Study FIGURE 7 Most 3pls offer a substantial number of services 80 74 71 70 70 65 67 63 60 59 55 54 53 50 47 Number 40 36 of 3PLs 30 25 25 21 20 18 10 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Number of Logistics Services Offered Source: 2010 15th Annual Third-Party Logistics Study 13
  • 14. 14
  • 15. ToTal landed cosT A Powerful but Challenging Metric in last year’s 2009 Third-Party Logistics Study, a This example reveals the types of unforeseen costs substantial number of shipper respondents (64%) that can quickly increase the total delivered cost of cited total landed cost (Tlc) reporting and a shipment. Without considering all relevant costs analysis as a critical capability they would like to before the purchase is made, a shipper may have see in their 3pls. This suggests a strong interest excess product or materials that may be sold at a loss in total landed cost both as a useful supply chain or that otherwise may prove to be unprofitable. metric and as a 3pl value-added service. however, calculating the total landed cost of We define total landed cost as the sum of all costs materials and finished goods is not always an associated with making and delivering products easy task. difficulty in defining all of the factors to the point where they produce revenue. contributing to total cost, and then obtaining all of that data, can be challenging. Because of that, too Total landed cost is an attractive metric because it many businesses rely on partial data or inaccurate enables companies to capture both obvious and hidden estimates that can lead to incorrect results. costs associated with product movement, revealing the true cost of sourcing and logistics decisions. see the conversely, having the means to quickly and box below for an example of the potential impact of accurately compute total landed cost enables total landed cost. shippers to realize important benefits, including: The Impact of Total Landed Cost Country of Origin A Swiss industrial company is considering sourcing of a Price Components China Vietnam EU product from three possible distributors, in China, Vietnam or in Europe. Net purchasing price for a At first glance the buying price of the Vietnamese specific volume of t he product CHF 10,000.00 8,000.00 12,000.00 distributor seems to be the cheapest. However, the cost from 3 different suppliers of transportation in this case is more expensive than out of China, and the trade agreement between Vietnam and Total transportation cost to Switzerland incurs higher customs charges for products Switzerland - Ocean freight 4,000.00 6,000.00 1,200.00 imported into Switzerland (VAT of 7.6% and duties based from China/Vietnam - Road on the imported weight). freight within Europe The European distributor’s price is much higher. But Customs according to trade sourcing from Europe means lower transportation cost and 1,000.00 1,500.00 0.00 agreement no customs fees, making the total landed cost better than those of the international distributors. Product quality, VAT (Switzerland 7.6%) based replenishment time, and inventory carrying cost were not 1,140.00 1,178.00 1,003.20 on value of goods quantified for this example, but the European supplier’s higher quality product and shorter lead times were also TOTAL Landed Cost CHF 16,140.00 16,678.00 14,203.20 considered factors in its favor. 15
  • 16. Decision-Making Price and Margin Insight „„More agility and confidence in decision- „„More accurate price-setting and a better making, with the realization that all understanding of which product groups or relevant costs are being included. items are driving the most margin as well as improved insight into the financial performance „„Tlc calculation can also help build a solid of customers, providers and other partners. business case to justify to management decisions that appear to increase transactional or „„higher profit margin. a retailer, for example, functional costs but actually minimize Tlc. might be willing to expend greater supply chain costs to get a “fast fashion” item into stores quickly Cost Insight to sell at a disproportionately higher price and „„Better understanding of cost tradeoffs. For support a strategy to increase store traffic. example, it may sound sensible to use low cost ocean freight instead of air freight, but for high „„enabling reverse engineering of a supplier’s price value/short product life cycle products the quote to understand if the price is competitive. inventory carrying cost might be excessive. in other words, by modeling the supplier’s supply chain and estimating the supplier’s total landed „„earlier insight into liabilities by estimating cost relative to their price to you, you can make accrued costs in advance of receiving a better, more informed sourcing decision. suppliers’ and service providers’ invoices. Communication „„Tighter inventory control when inventory carrying „„supply chain visibility, as a result of costs are used as a component of total landed cost. integrating accurate cost data from relevant For example, longer lead times typically equate to data sources (including third parties), higher inventory carrying cost for both in-transit potentially available in near real time. inventory and dc safety stock. overall, higher levels of supplier risk can impact total landed cost. „„improving communication among separate organizations such as finance, logistics and „„correct cost declarations to ensure accurate tax manufacturing, which sometimes operate as silos. calculations and exclusions, including the ability to adhere to country-specific value documentation accurate Tlc can deliver significant competitive in support of import duty calculations. advantage. “in the absence of Tlc you still can make valid supply chain decisions – but not optimal,” says pascal gielen, director eMea Transport at philips general purchasing. “Therefore you need Often 3PLs need end-to-end visibility. Tlc can be perceived as the next level for supply chain cost optimization.” to prove that they Transitioning to Tlc is a challenging undertaking, but an increasingly important one as the dynamic are meeting certain global economy throws old assumptions into question. For example, 53% of 3pls respondents service levels and note a trend toward their customers manufacturing or sourcing closer to home to reduce total landed cost. indeed, 21% of north american manufacturers have built a long and said they’ve returned some production to north america from low-cost countries in the second stable relationship quarter of 2010 and 38% were researching this strategy for the third quarter, according to a before going into TLC. survey by MFgWatch. This decision requires some method of accurately determining such costs. 16
  • 17. CuRReNT uSe OF TLC Management for panalpina. “Tlc is mostly dispersed Just under half (45%) of shipper respondents report amongst various functions in the company.” extensive use of Tlc to make decisions (Figure 9). it is likely, however, that perceptions differ among respon- according to Mark holifield, senior Vp, supply dents as to what constitutes extensive use. another 41% chain, at The home depot, the reality is that, use Tlc just somewhat for this purpose, suggesting “everyone wants to get there – not everyone can.” there is plenty of room to enhance Tlc efforts and apply Tlc calculations in a more disciplined fashion. Vertical industries differ in their use of total landed cost calculation. according to erin Johansson, a minority, 11%, are making minimal use of Tlc and product strategist, global Trade Management– oracle another 3% are not using this metric at all to make landed cost Management, oracle corporation, business decisions. Figure 9 notes the major reasons for mature industries with margin sensitivity such as these responses, with “necessary data is not available” retail, distribution and process industries, as well and “do not have the right tools” leading the list. as industries with large import volume such as some high tech companies, may be heavier users of Fragmented iT resulting from acquisitions and func- Tlc. Manufacturer interest is increasing as those tional silos impedes the collection of global data essen- organizations seek to lower costs and upgrade systems. tial for Tlc calculation. obtaining the right data can be challenging even within a single platform. “although despite the relatively high number of shipper some shippers are using erp systems, data often is not respondents reporting some level of use structured very well and in different databases that are of Tlc, the precision and level of detail not linked to each other,” says ramon Veldhuijzen, of those calculations differs widely. principal consultant at capgemini consulting. another impediment, Veldhuijzen adds, is a lack of deep supply according to capgemini’s Veldhuijzen, “in general chain understanding among some c-level executives. most companies don’t know how to do it; especially Tlc calculations on a more strategic level are “Most companies don’t have a corporate supply difficult. on an operational/tactical level, if we chain manager who owns Tlc,” says sven talk about customer profitability, they are using hoemmken, corporate head of supply chain so called activity-based costing methodologies.” FIGURE 9 nearly half of shipper respondents Use Tlc calculations % Respondents by Reasons Why They Are Not or Are Minimally Using TLC Extensively 45% Necessary Data is Not Available 49% Minimally Do Not Have the Right Tools 48% 11% None Do Not Have Sufficient 31% 3% Time for Analysis Not Sure How to Calculate 27% or Apply Total Landed Cost Somewhat 41% Source: 2010 15th Annual Third-Party Logistics Study 17
  • 18. THe TIP OF THe TLC ICeBeRG interestingly, shipper respondents express a high level The real value in total landed cost calculation comes of interest in factors that are currently little-used, by combining commonly known costs – the proverbial particularly the financial impact of carbon footprint. tip of the iceberg – with less obvious sources of cost. as This may be because green is quickly transitioning seen in Figure 10, transportation, unit price, tariffs/ from an area of concern to one of regulation. The taxes and warehousing costs are the most often used in european Union has been more proactive in emissions Tlc calculations. controls, as evidenced by their adoption of both the kyoto protocol and the copenhagen accord. in the Us in our results, however, some factors seem to be cited new regulations in california require oil companies to by a higher percentage of respondents than one would report the carbon intensity of their gasoline and diesel expect, such as inventory carrying costs. several fuel products and as of 2011 these companies must other studies completed over the last three years have start reducing intensity or buy a credit that may lead reported a much lower use of inventory carrying to higher costs for customers, indirectly affecting their costs in Tlc calculations. This high percentage may transportation costs. in addition, the Us securities and be because survey respondents “consider” inventory exchange commission has approved a requirement carrying cost at some level, but don’t necessarily apply for publicly owned companies to disclose their carbon this metric in a consistent and disciplined fashion. risk exposure as a material impact to their financial performance. These developments imply carbon- identifying factors that contribute to Tlc can be based fees will be reflected in some of the largest difficult. “The big question is, how far up and down logistics expense categories such as transportation. supply chain should you go?” says dr. chris caplice, executive director, MiT center for Transportation and logistics. FIGURE 10 common and “hidden” Factors contribute to Tlc 95% Transportation Cost 4% 84% Supplier / Manufacturer Unit Price 9% 82% Tariffs, Duties, and Taxes 11% 79% Warehousing Cost 15% 72% Currency Exchange Rate 14% 71% Sales Revenue / Margin 14% 64% Inventory Carrying Costs 27% 57% Transfer Pricing / Corporate Income Tax 24% 49% Order to Cash Cycle Time 36% 46% Risk / Quality / Service Related Costs 39% 13%  Currently in Use Financial Impact of Carbon Footprint 60%  Would Like to Use Source: 2010 15th Annual Third-Party Logistics Study 18
  • 19. other factors worthy of consideration in Tlc calcula- „„Transportation Management Systems tions include fuel price volatility, currency exchange (TMs), which can be used to compute rates, labor cost volatility, and political uncertainty. the freight cost component of Tlc. For example, china’s recent decision to float its cur- „„Business Intelligence on top of erp and/ rency will most certainly be felt in product and supply or supply chain Management systems. Bi chain costs. such significant but difficult-to-quantify enables analysis, but since these systems rely factors are feeding the need for tools to test multiple upon an historical view of data, they may lack Tlc scenarios and perform sensitivity analysis. the real- or near-real-time dynamic view useful for short-term tactical decision making. APPLyING TeCHNOLOGy The most common Tlc calculators in use today are as the number of factors contributing to total landed spreadsheets and internally developed tools (Figure cost calculation multiplies and the importance of 11). another 16% of respondents use commercially Tlc increases, some shippers are moving to more available applications to calculate total landed cost, sophisticated commercially available Tlc calculation while 27% of shipper respondents employ supply tools. oracle landed cost Management (lcM), chain network optimization and modeling tools. for example, pulls together the data that would otherwise be distributed across multiple erp modules, Tlc calculators can be fashioned by leveraging adding value by integrating this information. a variety of tools and approaches: Finally, some organizations are taking Tlc one step „„Activity-Based Costing is a costing model further by deploying advanced supply chain network that identifies activities in an organization modeling and optimization tools. The significant and assigns the cost of each activity resource advantage of these tools is their ability to perform to all products and services according optimization, helping users identify both strategic and to the actual consumption by each. tactical changes to a supply chain network to minimize „„ERP Systems. companies often draw data total landed cost. They can also perform total landed from various enterprise resource planning cost modeling and simulations based on various modules to support Tlc calculation. scenarios. For example, what is the lowest cost method to source a product offered by multiple vendors? does „„Global Trade Management. These the answer change if fuel price increases by 25 percent? applications provide duty/tariff data and possibly transportation data, but usually lack other cost factors. FIGURE 11 spreadsheets lead as current Tlc cost calculators 76% Spreadsheets 68% Internally Developed Total 44% Landed Cost Calculator 51% Supply Chain Network Modeling 27% and Optimization Tool 41% Support From a Third-Party Organization 20% (Consultancy, 3PL, Other) 15% Commercially Available Tool to Compute 16%  Shippers Total Landed Costs (No Optimization) 16%  3PLs Source: 2010 15th Annual Third-Party Logistics Study 19