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New Product
Development
General Motors
Roberto Castillo
Jenilee Kilbury
April 23, 2013
MGMT-762
GM Through the Years
• Video
• New Product Development
• Pre and Post Bankruptcy
• Future NPD at GM
• Recommendations
Pre-Bankruptcy
NPD1908-2009
New Product Development
(1989)
• Process and Product Innovation
• Manufacturing
• Cost Reductions
• Car models and features
• 80% Applied Research
• 53% focused on short range projects
• 12% Basic Research
• Only 8% of researchers’ time focused on NPD
Koerner, E. Technology Planning at General Motors. Long Range Planning, Vol 22, No 2, p 9-
19, 1989.
New Product Development
• Silo Approach
• Research, Engineering and Manufacturing meet once a month
• No formal communication between groups
• “Advanced Engineering Staff”
– Role is to be “matchmaker between enabling technologies and the
advanced production groups”
– Gatekeeper
New
Design
Marketing Engineering Manufacturing
Koerner, E. Technology Planning at General Motors. Long Range Planning, Vol 22, No 2, p 9-
19, 1989.
Pontiac Aztek
• Sold from 2001-
2005
• Best year sold >30k
• Ranked on Time
Magazine’s
• Worst Cars of All
Time (2007)
• Worst Inventions of
All time (2010)
• Greatly Anticipated
• Projected sales of
50-60k per year
http://www.cars.com/pontiac/aztek/2003/expert-reviews/
Disadvantages to Silo Approach
• 10-15 year time to market
• Product decisions reviewed by as many as 70 executives
• 2 months to make a decision
• 27 facilities each working on their own products
• No collaboration
• Overlap in work
• Missed opportunities
• Approval of products were not necessarily based on clear
commercial potential
• Lack of Environmental Monitoring in market
• Inability to determine trends
New
Design
Marketing Engineering Manufacturing
Process of Innovation
• 4 Phase product program
management
• Decision/Approval after each
phase
• “Pre-Phase 0”
• Basic Research
• Phase 0
• Critical path planning chart –
100 tasks
• Concept vehicle
• Corporate approval
Koerner, E. Technology Planning at General Motors. Long Range Planning, Vol 22, No 2, p 9-
19, 1989.
Process of Innovation
• Phase 1
• Detailed design
• Prototype produced to
validate design
• Phase 2
• Testing
• Pilot Production
• Phase 3
• Final production
• Continuous Improvement of
design
Koerner, E. Technology Planning at General Motors. Long Range Planning, Vol 22, No 2, p 9-
19, 1989.
What went wrong?
• Cutting costs – quality decline
• Introduction of Japanese cars
• Lack of environmental scanning
• 90’s market shifting toward fuel-efficiency
• Attempted Saturn and Electric Car
• Focused on large sedans and SUVs
• 2000’s Gas Prices Up – GM not prepared
• Silo Approach NPD
• Slow time to market
• Not agile – unable to quickly adapt to changing trend
Post-Bankruptcy
NPD2009- Present
After Chapter 11
• Strategy
• Culture Creation
• Cross Functional Team
• Include the VOC
• Cut brands
• Decrease cost of marketing
• Goal: Reduce speed to market
• Weekly meeting to discuss ideas
Management Changes
• Culture Change
• Focus on quality Vs. cost savings
• Speak up in development meetings
• “Pride Builder”
• You won’t win with Good Enough Attitude
Demographic Changes
• Penetrate into new markets
• Baby boomers are not driving as much
• Need to appeal to younger generation
Strategic Expansion
• Expanding into new strategic group
• Creating a “luxury”
• Cadillac Vs. BMW 3 Series
New Product Development
• Trends
• Toyota Prius
• Go Green Effect
• Chevy Volt
• Electric car
• Gas
• Innovation = increase on Stock Price
• Public Offering had a good response
• Increase stock price
Products: Chevrolet Volt
Product Innovation: Chevrolet EN-V
• Electric Networked Vehicle
• Avoid Crashes
• No gas
• Drive and Park itself
GM and Risk with Product
Innovation
• Technology improving faster than customer
needs
• Too sophisticated for users
• Organization capabilities
• Patents
• Copy cat attack first
Process Innovation
• Acquisition of Financing Companies
• Facilitated dealers to sell cars
Future
• Penetrate with new products into new markets
• Australia, China, Brazil
• Radical Innovation
• Keep developing self-electric driving cars
• Differentiation Strategy
• Sustainable Production
• Keep increasing engine efficiency
• MPG
Recommendations
• Eliminate any formal process
• Incentive creativity on key players
• Increase ideas to the Funnel
• Ambidextrous firm
• Radical Innovation = Blue Ocean
• Incremental Innovation
• Cut cost by Improving efficiency
Recommendations
• Outside Partners
• Educate “Gas Station” to start new business as
energy stations
• Risk( High Switching cost)
• Increase collaboration with Academia
• Towards new energy production
• Keep aiming towards the Luxury Car business
• Customers with high purchasing power
Recommendations
• Create unit of environmental scanning
Questions?
Thank You

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GM's New Product Development Journey

  • 1. New Product Development General Motors Roberto Castillo Jenilee Kilbury April 23, 2013 MGMT-762
  • 2. GM Through the Years • Video • New Product Development • Pre and Post Bankruptcy • Future NPD at GM • Recommendations
  • 4. New Product Development (1989) • Process and Product Innovation • Manufacturing • Cost Reductions • Car models and features • 80% Applied Research • 53% focused on short range projects • 12% Basic Research • Only 8% of researchers’ time focused on NPD Koerner, E. Technology Planning at General Motors. Long Range Planning, Vol 22, No 2, p 9- 19, 1989.
  • 5. New Product Development • Silo Approach • Research, Engineering and Manufacturing meet once a month • No formal communication between groups • “Advanced Engineering Staff” – Role is to be “matchmaker between enabling technologies and the advanced production groups” – Gatekeeper New Design Marketing Engineering Manufacturing Koerner, E. Technology Planning at General Motors. Long Range Planning, Vol 22, No 2, p 9- 19, 1989.
  • 6. Pontiac Aztek • Sold from 2001- 2005 • Best year sold >30k • Ranked on Time Magazine’s • Worst Cars of All Time (2007) • Worst Inventions of All time (2010) • Greatly Anticipated • Projected sales of 50-60k per year http://www.cars.com/pontiac/aztek/2003/expert-reviews/
  • 7. Disadvantages to Silo Approach • 10-15 year time to market • Product decisions reviewed by as many as 70 executives • 2 months to make a decision • 27 facilities each working on their own products • No collaboration • Overlap in work • Missed opportunities
  • 8. • Approval of products were not necessarily based on clear commercial potential • Lack of Environmental Monitoring in market • Inability to determine trends New Design Marketing Engineering Manufacturing
  • 9. Process of Innovation • 4 Phase product program management • Decision/Approval after each phase • “Pre-Phase 0” • Basic Research • Phase 0 • Critical path planning chart – 100 tasks • Concept vehicle • Corporate approval Koerner, E. Technology Planning at General Motors. Long Range Planning, Vol 22, No 2, p 9- 19, 1989.
  • 10. Process of Innovation • Phase 1 • Detailed design • Prototype produced to validate design • Phase 2 • Testing • Pilot Production • Phase 3 • Final production • Continuous Improvement of design Koerner, E. Technology Planning at General Motors. Long Range Planning, Vol 22, No 2, p 9- 19, 1989.
  • 11. What went wrong? • Cutting costs – quality decline • Introduction of Japanese cars • Lack of environmental scanning • 90’s market shifting toward fuel-efficiency • Attempted Saturn and Electric Car • Focused on large sedans and SUVs • 2000’s Gas Prices Up – GM not prepared • Silo Approach NPD • Slow time to market • Not agile – unable to quickly adapt to changing trend
  • 13. After Chapter 11 • Strategy • Culture Creation • Cross Functional Team • Include the VOC • Cut brands • Decrease cost of marketing • Goal: Reduce speed to market • Weekly meeting to discuss ideas
  • 14. Management Changes • Culture Change • Focus on quality Vs. cost savings • Speak up in development meetings • “Pride Builder” • You won’t win with Good Enough Attitude
  • 15. Demographic Changes • Penetrate into new markets • Baby boomers are not driving as much • Need to appeal to younger generation
  • 16. Strategic Expansion • Expanding into new strategic group • Creating a “luxury” • Cadillac Vs. BMW 3 Series
  • 17. New Product Development • Trends • Toyota Prius • Go Green Effect • Chevy Volt • Electric car • Gas • Innovation = increase on Stock Price • Public Offering had a good response • Increase stock price
  • 19. Product Innovation: Chevrolet EN-V • Electric Networked Vehicle • Avoid Crashes • No gas • Drive and Park itself
  • 20. GM and Risk with Product Innovation • Technology improving faster than customer needs • Too sophisticated for users • Organization capabilities • Patents • Copy cat attack first
  • 21. Process Innovation • Acquisition of Financing Companies • Facilitated dealers to sell cars
  • 22. Future • Penetrate with new products into new markets • Australia, China, Brazil • Radical Innovation • Keep developing self-electric driving cars • Differentiation Strategy • Sustainable Production • Keep increasing engine efficiency • MPG
  • 23. Recommendations • Eliminate any formal process • Incentive creativity on key players • Increase ideas to the Funnel • Ambidextrous firm • Radical Innovation = Blue Ocean • Incremental Innovation • Cut cost by Improving efficiency
  • 24. Recommendations • Outside Partners • Educate “Gas Station” to start new business as energy stations • Risk( High Switching cost) • Increase collaboration with Academia • Towards new energy production • Keep aiming towards the Luxury Car business • Customers with high purchasing power
  • 25. Recommendations • Create unit of environmental scanning