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Integrated Radiant Cooling Systems for
Energy Efficiency


Devin Abellon, P.E. – Business Development Manager
                      Uponor



California Center for Sustainable Energy
LEED v3
new construction
LEED Topic                     Possible
                               Points
SUSTAINABLE SITES              26
WATER EFFICIENCY               10
ENERGY & ATMOSPHERE            35
MATERIALS AND RESOURCES        14
INDOOR ENVIRONMENTAL QUALITY   15
INNOVATION IN DESIGN           6
REGIONAL PRIORITY              4
LEED v3
new construction
LEED Topic                                                 Possible
                                                           Points

ENERGY & ATMOSPHERE                                        26
Credit 1: Optimize Energy Performance
Credit 3: Enhanced Commissioning
Credit 4: Enhanced Refrigerant Management
Credit 5: Measurement & Verification


INDOOR ENVIRONMENTAL                                       6
QUALITY
Credit 1: Outdoor Air Delivery Monitoring
Credit 2: Increased Ventilation
Credit 3: Construction IAQ Plan
Credit 6.2: Controllability of Systems – Thermal Comfort
Credit 7: Thermal Comfort – Design/Verification


INNOVATION IN DESIGN                                       5
Credit 1: Innovation in Design
RADIANT COOLING
   High Mass                          Low Mass




•Thermally Activated Building   •Suspended or surface-mount
System (TABS)                   •Faster response
•Overhead slab or floor slab    •Typically less surface area
•Thermal mass                   •Colder temperatures (e.g.,55F)
•Larger surface area
•Moderate temperatures
         (e.g.,65F)
2nd        LAW
of thermodynamics
Clausius Statement:
Heat generally cannot flow spontaneously from a material at lower
temperature to a material at higher temperature.
HUMAN COMFORT
HUMAN COMFORT
ASHRAE Standard 55
Six Factors:
Four Factors:

                AIR TEMP


       AIR
                           HUMIDITY
    MOVEMENT




    CLOTHING               METABOLISM


                RADIANT
                 TEMP
RADIANT TEMPERATURE
Average Uncontrolled Surface Temperature
Area weighted average of the surface temperatures of all uncontrolled
surface


Mean Radiant Temperature
Average of the AUST and the surface temperature of the controlled surface


Operative Temperature
Average of the Mean Radiant Temperature and the Air Temperature
RADIANT TEMPERATURE

          Room Temp. = 78.0°F
          AUST = 78.0°F
          MRT = 72.0°F
          Operative Temp. = 75.0°F
SOLAR GAIN
SOLAR GAIN
SOLAR GAIN
SOLAR GAIN
RADIANT COOLING
     System Advantages

• Ability to Deal with High Direct
Solar Gains

• Superior Human Comfort

• Greater Architectural Freedom

• Reduced Drafts and Noise

• Energy Efficiency
ENERGY EFFICIENCY
                                                            LBNL Findings:
                100% peak power




               37.5%
                                                                 Depending on the
                         Fan and
                         motor
                                                                 climate, a radiant cooling
                                              57.7%              system in conjunction
               18.8%                              1.5% - Pumps
                                                  7.5%
                                                                 with a dedicated outside
                         Load from lights

                                                  9.4%
                                                                 air system (DOAS) could
 Chiller
               9.3%
                         Air transport load
                                                  1.9%           save between 17% - 42%
 62.5%
                                                                 over the baseline VAV
               34.4%      Other loads             34.4%
                                                                 system


                  Conventional          Radiant cooling
Source: LBNL      HVAC system            HVAC system
ENERGY EFFICIENCY
Pacific Northwest National Laboratory
 A radiant cooling system in conjunction with a
 dedicated outside air system (DOAS) could save as
 much as 53% over the baseline HVAC system
National Renewable Energy Laboratory /
U.S. Department of Energy
 50% Energy Savings over ASHRAE 90.1 can
 achieved using a radiant heating and cooling system
American Institute of Architects
ENERGY EFFICIENCY
            Case Studies




Suvarnabhumi Bangkok Airport     California Academy of Sciences   Western Science Center   Cooper Union
Bangkok, Thailand                San Francisco, California        Hemet, California        New York, New York
30.5% Energy Savings             LEED Platinum                    LEED Platinum            LEED Platinum




NREL Research Support Facility     David Brower Center            The Chartwell School      Portola Valley Town Center
Golden, Colorado                   Berkeley, California           Seaside, California       Portola, California
LEED Platinum                      LEED Platinum                  LEED Platinum             LEED Platinum
RADIANT COOLING
 Performance

 Sensible Cooling
  A radiant cooling system can effectively manage a
  portion of building’s sensible load
  12 – 14 BTUH/SF

 Direct Solar Loads
  In areas with high direct solar loads, the systems
  capacity can significantly increase to

  25 – 32 BTUH/SF
RADIANT COOLING
 Typical Parameters

 Tubing
  Cross-linked polyethylene (PEX) barrier tubing
  5/8” diameter
  6” to 9” on center spacing
  Maximum tubing length per loop – 350’

Operating Water Temperatures
  55°F to 58°F
  5°F to 8°F temperature differential

Surface Temperature
  Minimum 66°F
RADIANT COOLING
 Typical Construction

 Slab on Grade
 Flooring

 Structural Slab

 PEX Tubing

 Wire Mesh / Rebar

 Insulation

 Compacted Grade
RADIANT COOLING
 Typical Construction

 Suspended Slab
 Structural Slab

 PEX Tubing

 Wire Mesh / Rebar

 Metal Deck

 Insulation
RADIANT COOLING
 Typical Construction

 Topping Slab
 Topping Slab

 PEX Tubing

 Wire Mesh

 Insulation

 Structural Slab
RADIANT COOLING
 Typical Construction

 Wood Deck
 Flooring

 Topping Slab

 PEX Tubing

 Wood Deck

 Insulation
RADIANT COOLING
 Manifolds
RADIANT COOLING
 Manifold Locations
RADIANT COOLING
 Piping Diagrams

Mixing with Heating/Cooling Switchover
RADIANT COOLING
 Piping Diagrams

Primary/Secondary Piping
RADIANT COOLING
 Piping Diagrams

Local Secondary Injection
CONTROLS
 Control Points

                                  24vac



                                                    ON
                                                                                                                                                                                                       CAT5
                                                                  TX        TX                                                Port
                                                    RUN           RX        RX                                                  1

                                                                                                                                                                                                    10 Thermostats per controller




                                                                                             Digital Zone Control Modules
                                                                             FILED MODULES                                    Port
                                             Link




                                                      Ethernet
                                                                            DZCM                                                2


                                                                                                                              Port
                                                                                                                                                      OAS


• Space Temperature
                                             Active                              uponor                                         3
                              To Building




                                                      Service
                               Network                                                                                       Port
                                                                                                                               4




• Indoor Relative Humidity
                                                                                                                                                                                                                          uponor     uponor

                                                                                                                            Port 5




                                                    Modem
                                                                                                                            Port 1




• Operative Temperature                                                                                                      Port
                                                                                                                               2
                                                                                                                                                                               24vac
                                                                                                                                                                                                       uponor            DZCM




                                                                                                 Field Modules
• Operating Water
                                                                                                                            Port 3




                                                                                                                            Port 4
                                                                                                                                     24vac   uponor         ZVDC

Temperatures                                                     TX TX
                                                                                 Router                                     Port 5




• Slab Temperature
                                                    ON
                                                    RUN                RX

                                            Secondary1                                                                       Mix1                                                                             HOT WATER RETURN
                                                                                 uponor



• Control Valves
                                                                                                                                                                                               HOT WATER SUPPLY

                                            Secondary2                                                                       Mix2                      COLD WATER RETURN

                                                                                                                                                                        COLD WATER SUPPLY
                                                                                                                             Mix3


• Circulating Pumps
                                            Secondary3
                                                                                                                                                                                        DIVERTING
                                                                                                                                                 GLOBE                                    VALVE                            GLOBE
                                                                                                                                                 VALVE /                                                                   VALVE /
                                            Secondary4                                                                       Mix4
                                                                                                                                                 CIRCUIT           DIVERTING VALVE                                         CIRCUIT
                                                                                                                                                 SETTER                                                                    SETTER


 Outdoor Temperature                        Secondary5


                                            Snowmelt 1                                       Snowmelt 2
                                                                                                                             Mix5




• Outdoor Relative Humidity
                                                                                                                                                                                                                    Supply Temp
                                                                                                                                                         LOW LOSS
                                                                                             Snowmelt 4                                                  HEADER /                    3WAY MODULATING
                                            Snowmelt 3
                                                                                                                                                        DECOUPLER                         VALVE
                                                                                                                                                                                                           Uponor




                                                                                                                                                                                             Return Temp
                                                                       Supply Water Controller
CONTROLS
Control Strategies
 • Base load with radiant cooling system and
 operate as a differential to air setpoint

 • Utilize indoor adaptive rest strategy to optimize
 target water temperature for maximum
 effectiveness

 • Continuously monitor indoor relative humidity for
 condensation control
RADIANT COOLING
 Condensation Concerns

 Condensation
  Surface condensation will occur
  if the surface temperature drops
  below the dew point


 Solution
   Continuously monitor indoor relative humidity and
   maintain supply water temperature 2 degrees above
   dew point at all times
CONTROLS
Control Strategies

Responsiveness
 • High thermal mass provides “inertia” against
 temperature fluctuations

 • Heat transfer from the thermal mass to the
 space is instantaneous whenever there is a
 temperature difference

 • Thermal mass evens out fluctuations in internal
 temperature

 • Secondary system used to handle high load
 densities
COST
Typical Cost Factors
 No Cost
   • Structural Slab already part of the construction budget
   • Chilled water source typically already part of the budget

 Additional Cost
   • Cost of tubing, manifolds, fittings, circulators
   • Insulation
   • Increased Labor

 Reduced Cost
    • Smaller air handling units, ductwork, diffusers, etc.
    • Reduced ceiling space requirements may allow for reduced
    floor to floor heights
    • Potential to reduce electrical service size

 Reduced Maintenance Cost
   • Less airside equipment to maintain
COST
Typical Cost Factors
 Pacific Northwest National Laboratory
 Study
    • Average cost of the radiant system, including central plant
    • $9.31/ SF (7-8 year payback)
 2010 R.S. Means Cost Data
   • Average cost of materials & labor (excluding chilled water
   source)
   • $4.25 - $5.43/ SF

 Innovations for Reduced Cost
   • Big Box Retailer
   • 2-1/2 year payback
RADIANT COOLING
Summary
 Benefits

   • Can be used to dramatically reduce overall building energy use
   • Superior Human Comfort
   • Improved architectural freedom

 Performance
   • 12-14 BTUH/SF Sensible, up to 25-32 BTUH/SF with direct solar for
   radiant floor installations
 Important Considerations
   • Controls
   • Installation Methods
   • Installation and Life-Cycle Costs
Questions?

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Integrated Radiant Cooling Systems for Energy Efficiency

  • 1. Integrated Radiant Cooling Systems for Energy Efficiency Devin Abellon, P.E. – Business Development Manager Uponor California Center for Sustainable Energy
  • 2. LEED v3 new construction LEED Topic Possible Points SUSTAINABLE SITES 26 WATER EFFICIENCY 10 ENERGY & ATMOSPHERE 35 MATERIALS AND RESOURCES 14 INDOOR ENVIRONMENTAL QUALITY 15 INNOVATION IN DESIGN 6 REGIONAL PRIORITY 4
  • 3. LEED v3 new construction LEED Topic Possible Points ENERGY & ATMOSPHERE 26 Credit 1: Optimize Energy Performance Credit 3: Enhanced Commissioning Credit 4: Enhanced Refrigerant Management Credit 5: Measurement & Verification INDOOR ENVIRONMENTAL 6 QUALITY Credit 1: Outdoor Air Delivery Monitoring Credit 2: Increased Ventilation Credit 3: Construction IAQ Plan Credit 6.2: Controllability of Systems – Thermal Comfort Credit 7: Thermal Comfort – Design/Verification INNOVATION IN DESIGN 5 Credit 1: Innovation in Design
  • 4. RADIANT COOLING High Mass Low Mass •Thermally Activated Building •Suspended or surface-mount System (TABS) •Faster response •Overhead slab or floor slab •Typically less surface area •Thermal mass •Colder temperatures (e.g.,55F) •Larger surface area •Moderate temperatures (e.g.,65F)
  • 5.
  • 6.
  • 7. 2nd LAW of thermodynamics Clausius Statement: Heat generally cannot flow spontaneously from a material at lower temperature to a material at higher temperature.
  • 9. HUMAN COMFORT ASHRAE Standard 55 Six Factors: Four Factors: AIR TEMP AIR HUMIDITY MOVEMENT CLOTHING METABOLISM RADIANT TEMP
  • 10. RADIANT TEMPERATURE Average Uncontrolled Surface Temperature Area weighted average of the surface temperatures of all uncontrolled surface Mean Radiant Temperature Average of the AUST and the surface temperature of the controlled surface Operative Temperature Average of the Mean Radiant Temperature and the Air Temperature
  • 11. RADIANT TEMPERATURE Room Temp. = 78.0°F AUST = 78.0°F MRT = 72.0°F Operative Temp. = 75.0°F
  • 16. RADIANT COOLING System Advantages • Ability to Deal with High Direct Solar Gains • Superior Human Comfort • Greater Architectural Freedom • Reduced Drafts and Noise • Energy Efficiency
  • 17. ENERGY EFFICIENCY LBNL Findings: 100% peak power 37.5% Depending on the Fan and motor climate, a radiant cooling 57.7% system in conjunction 18.8% 1.5% - Pumps 7.5% with a dedicated outside Load from lights 9.4% air system (DOAS) could Chiller 9.3% Air transport load 1.9% save between 17% - 42% 62.5% over the baseline VAV 34.4% Other loads 34.4% system Conventional Radiant cooling Source: LBNL HVAC system HVAC system
  • 18. ENERGY EFFICIENCY Pacific Northwest National Laboratory A radiant cooling system in conjunction with a dedicated outside air system (DOAS) could save as much as 53% over the baseline HVAC system National Renewable Energy Laboratory / U.S. Department of Energy 50% Energy Savings over ASHRAE 90.1 can achieved using a radiant heating and cooling system American Institute of Architects
  • 19. ENERGY EFFICIENCY Case Studies Suvarnabhumi Bangkok Airport California Academy of Sciences Western Science Center Cooper Union Bangkok, Thailand San Francisco, California Hemet, California New York, New York 30.5% Energy Savings LEED Platinum LEED Platinum LEED Platinum NREL Research Support Facility David Brower Center The Chartwell School Portola Valley Town Center Golden, Colorado Berkeley, California Seaside, California Portola, California LEED Platinum LEED Platinum LEED Platinum LEED Platinum
  • 20. RADIANT COOLING Performance Sensible Cooling A radiant cooling system can effectively manage a portion of building’s sensible load 12 – 14 BTUH/SF Direct Solar Loads In areas with high direct solar loads, the systems capacity can significantly increase to 25 – 32 BTUH/SF
  • 21. RADIANT COOLING Typical Parameters Tubing Cross-linked polyethylene (PEX) barrier tubing 5/8” diameter 6” to 9” on center spacing Maximum tubing length per loop – 350’ Operating Water Temperatures 55°F to 58°F 5°F to 8°F temperature differential Surface Temperature Minimum 66°F
  • 22. RADIANT COOLING Typical Construction Slab on Grade Flooring Structural Slab PEX Tubing Wire Mesh / Rebar Insulation Compacted Grade
  • 23. RADIANT COOLING Typical Construction Suspended Slab Structural Slab PEX Tubing Wire Mesh / Rebar Metal Deck Insulation
  • 24. RADIANT COOLING Typical Construction Topping Slab Topping Slab PEX Tubing Wire Mesh Insulation Structural Slab
  • 25. RADIANT COOLING Typical Construction Wood Deck Flooring Topping Slab PEX Tubing Wood Deck Insulation
  • 28. RADIANT COOLING Piping Diagrams Mixing with Heating/Cooling Switchover
  • 29. RADIANT COOLING Piping Diagrams Primary/Secondary Piping
  • 30. RADIANT COOLING Piping Diagrams Local Secondary Injection
  • 31. CONTROLS Control Points 24vac ON CAT5 TX TX Port RUN RX RX 1 10 Thermostats per controller Digital Zone Control Modules FILED MODULES Port Link Ethernet DZCM 2 Port OAS • Space Temperature Active uponor 3 To Building Service Network Port 4 • Indoor Relative Humidity uponor uponor Port 5 Modem Port 1 • Operative Temperature Port 2 24vac uponor DZCM Field Modules • Operating Water Port 3 Port 4 24vac uponor ZVDC Temperatures TX TX Router Port 5 • Slab Temperature ON RUN RX Secondary1 Mix1 HOT WATER RETURN uponor • Control Valves HOT WATER SUPPLY Secondary2 Mix2 COLD WATER RETURN COLD WATER SUPPLY Mix3 • Circulating Pumps Secondary3 DIVERTING GLOBE VALVE GLOBE VALVE / VALVE / Secondary4 Mix4 CIRCUIT DIVERTING VALVE CIRCUIT SETTER SETTER Outdoor Temperature Secondary5 Snowmelt 1 Snowmelt 2 Mix5 • Outdoor Relative Humidity Supply Temp LOW LOSS Snowmelt 4 HEADER / 3WAY MODULATING Snowmelt 3 DECOUPLER VALVE Uponor Return Temp Supply Water Controller
  • 32. CONTROLS Control Strategies • Base load with radiant cooling system and operate as a differential to air setpoint • Utilize indoor adaptive rest strategy to optimize target water temperature for maximum effectiveness • Continuously monitor indoor relative humidity for condensation control
  • 33. RADIANT COOLING Condensation Concerns Condensation Surface condensation will occur if the surface temperature drops below the dew point Solution Continuously monitor indoor relative humidity and maintain supply water temperature 2 degrees above dew point at all times
  • 34. CONTROLS Control Strategies Responsiveness • High thermal mass provides “inertia” against temperature fluctuations • Heat transfer from the thermal mass to the space is instantaneous whenever there is a temperature difference • Thermal mass evens out fluctuations in internal temperature • Secondary system used to handle high load densities
  • 35. COST Typical Cost Factors No Cost • Structural Slab already part of the construction budget • Chilled water source typically already part of the budget Additional Cost • Cost of tubing, manifolds, fittings, circulators • Insulation • Increased Labor Reduced Cost • Smaller air handling units, ductwork, diffusers, etc. • Reduced ceiling space requirements may allow for reduced floor to floor heights • Potential to reduce electrical service size Reduced Maintenance Cost • Less airside equipment to maintain
  • 36. COST Typical Cost Factors Pacific Northwest National Laboratory Study • Average cost of the radiant system, including central plant • $9.31/ SF (7-8 year payback) 2010 R.S. Means Cost Data • Average cost of materials & labor (excluding chilled water source) • $4.25 - $5.43/ SF Innovations for Reduced Cost • Big Box Retailer • 2-1/2 year payback
  • 37. RADIANT COOLING Summary Benefits • Can be used to dramatically reduce overall building energy use • Superior Human Comfort • Improved architectural freedom Performance • 12-14 BTUH/SF Sensible, up to 25-32 BTUH/SF with direct solar for radiant floor installations Important Considerations • Controls • Installation Methods • Installation and Life-Cycle Costs