Operations Presentation of both companies.

1. COMPANY REVIEW SESSION ON MARUTHI & FIAT
(OPERATIONS)
Presented by
C Viswachaithanya Reddy
Siva Sivani Institute of Management

3. INTRODUCTION
 Maruti Udyog Ltd was founded on february 1981.
 The company changed their name from Maruti Udyog Ltd to
Maruti Suzuki India Ltd in the year 2007.
 Maruti Suzuki India Ltd is India's largest passenger car
company, accounting for over 50 percent of the domestic car
market.
 It is a subsidiary of Suzuki Motor Corporation of Japan. The
company is engaged in the business of manufacturing,
purchase and sale of motor vehicles and spare parts .
 Two manufacturing plants:
1.Gurgaon- First car rolled out ( Maruti 800)
2.Manesar

4. PRODUCTION HISTORY……
 1983- the company started their productions and launched Maruti 800.
 1984, they introduced Maruti Omni .
 1985-they launched Maruti Gypsy in the market.
 In the year 1987, the company forayed into the foreign market by
exporting first lot of 500 cars to Hungary.
 In the year 1993, they introduced the Maruti Zen
 1994,they launched Maruti Esteem in the market.
 In the year 1995, the company commenced their second plant.
 In the year 1999, the third plant with new press, paint and assembly
shops became operational.
 In the year 2000, the company launched Maruti Alto in the market.
 In the year 2002, Suzuki Motor Corporation increased their stake in the
company to 54.2%.

5.  In the year 2005, the company launched the first
world strategic model from Suzuki Motor
Corporation 'the SWIFT' in India.

6. LOCATION
 It has two plants
1) Gurgoan:
 This is where it all began, where the first Maruti 800 rolled out.
 Spread over 300-acres.
 The Gurgaon Plant has 25% area dedicated as green area.
 This plant turns out 9 lakh cars every year.
 An advanced K-Series engine assembly has already produced
over 10 lakh advanced K-Series engines.
2) MANESAR:
 This Plant spreads over 600 acres and houses 3 fully-integrated
plants, with an annual capacity of 5.5 lakh cars.
 At Manesar, our JV Suzuki Powertrain India Ltd is manufacturing
world-class diesel engines.
 Currently at 3 lakh engines per year, plans are underway to up
production. To turn out 7 lakh diesel cars annually.

7. FACILITY LAYOUT
 Facilities is defined as the workspace and equipment needed to
carry out the operations of the organization.

8. Product Layout
• Involves the arrangement of machines in one line, depending
upon the sequence of operations.

9. CAPACITY PRODUCTION
 Gurgoan :
Producing 9 lakh cars p/a.
Producing 10 lakhs of engines anually based on demand.
 Manesar:
It has 3 fully-integrated plants, with an annual capacity of 5.5 lakh
cars.
Producing 3 lakh diesel engines anually.
 K series engines- 1 litre,1.2 litre & 1.4 litre.
 Several Maruti Suziki cars such as Alto K10, A-star, Wagon R,
Swift , Swift Dzire, Ritz & Ertiga are powered by K- series engines.
 Both facilities are highly automated with advanced robotics, weld &
machining infrastructure.

10. CAPACITY
3
10
5.5
9
12
10
8
6
4
2
0
MANESAR GURGOAN
Engines
Cars

11. MANUFACTURING PROCESS

12. SUPPLIERS
 76% of the company’s suppliers are located with in
100 kms of radius (JIT) which includes components
such as fuel tanks,bumpers,seats etc.
 Engines by FIAT India.ltd
 Imported components are mainly purchased from
Suziki. Bimetal Bearings Ltd., Coimbatore- Engine
Bearings & Thrust Washes
 AMALGAMATION CLUTCH LTD., CHENNAI-Manufacturer
of clutch assemblies.

13.  Manufactured locally:
 Maruti 800 -1983,Omni-1984,Wagon R-
2000,Alto -2000,Swift -2005, Swift Dzire -2008, Ritz
-2009, Alto K10 -2010.
 Imported :
 Suziki Grand Vitara, Grand Vitara, Kizashi 2011

15. FIAT
 Fiat (Fabbrica Italian Automobile Torino) founded on 11th july
1899 at Palazzo,Italy.
 In india,the company was established in1905, as Bombay
Motor Cars Agency as its sales agent.
 Fiat India Automobiles is a joint venture between Fiat and
Tata Motors.

16. PLANT AT RANJANGOAN

17. FACILITY
 The Fiat India Automobiles manufacturing facility is
spread over 200 acres and is located at
Ranjangaon near Pune.
 Over 4000 highly trained personnel are directly or
indirectly employed by the plant and they have
contributed immensely to achieve this landmark
feat.

18. PRODUCTION
 Fiat India Automobiles Ltd has rolled out their 250,000th car
and 500,000th engine from its state of the art Ranjangaon
plant in Pune.
 Fiat India Automobiles supplies world class petrol and diesel
engines to leading automobile companies in India like Maruti
Suzuki, TATA Motors and Premier Automobiles Ltd.

19.  FIAL, a joint venture company, is capable of
producing 200,000 cars and 300,000 engines
annually besides 300,000 parts & accessories.
 FIAL currently manufactures Linea, Grande Punto,
Tata Manza, Indica Vista and Indica V2.
 The facility also manufactures Fiat’s successful 1.3
litre Multijet diesel engine and 1.2 & 1.4 litre Fire
gasoline engine.

20. CAPACITY (2013)
2.5
5
6
5
4
3
2
1
0
RANJANGOAN
CARS
ENGINES

21. SUPPLIERS

22. THANK YOU