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‫الرحيم‬ ‫الرحمن‬ ‫هللا‬ ‫بسم‬
‫العظيم‬ ‫هللا‬ ‫صدق‬
SYNTHESIS OF NANOMATERIALS
Mohamed Mohamed Esmat
Demonstrator
Faculty of postgraduate studies for advanced sciences
Materials science and nanotechnology department
Top -Down
Nanoparticles
Bottom-Up
Characteristics of Nano particles that
should posses by any fabrication
technique:
Getting a small size is not the only requirement.
It should have:
 Identical size of all particles
 Identical shape or morphology.
 Identical chemical composition and crystal structure
 Individually dispersed or mono dispersed i.e., no agglomeration.
Characteristics of Nano particles that
should posses by any fabrication
technique:
1- Top down approach
Objectives of the milling process include;
1. particle size reduction
2.particle shape changes
Ball milling
The most effective ratio for the ball to powder masses
is 10 to 1.
Factors affect on ball milling process
• Milling Time
• Balls Number
• Balls weight
• Container volume
• Number of rounds per min.
Mechano-chemical activation
of copper ferrite
Time of milling, hrs.
-20 0 20 40 60 80 100 120
Crystallinesize,nm.
0
50
100
150
200
250
220 nm CuFe2O4 Ball milling
Time, hrs. 10 20 40 100
Size, nm 143 89 50 99
200 nm
2. Bottom-up approach
Preparation from solids
Wt. = M * Mol. Wt. * V(L)
Preparation from liquids
M = (10 P * d ) / Mol. wt
• Used to prepare nanoparticles of metal
oxides.
• This process involves dissolving a salt
precursor usually a chloride, oxychloride, or
nitrate,
• Such as AlCl3 to make Al2O3
• Useful in preparing composites of different
oxides by co-precipitation of the corresponding
hydroxides in the same solution
Size and shape control?????
• The method is based on the ability of water and aqueous
solutions to dilute (at high temperature (500°C) and
pressure) substances practically insoluble under normal
conditions: some oxides, silicates, sulphides.
• They easily controlled the size of the NPs from 6 to 170 nm
by adjusting the experimental parameters such as
• The reaction duration,
• The initial pH ,and
• Initial concentration of the reactants.
Hydrothermal method
The main drawbacks
• The slow reaction kinetics.
• The high cost of equipment.
Advantages
• The ability to synthesis crystals of substances which are unstable
near the melting point.
• Application of powerful ultrasound radiation (20 KHz–10
MHz).
• Creation,
• Growth, and
• Collapse
What is the main drawback of this method????
Ultrasonication
Instrument
Microwaves are electromagnetic waves
Microwave
Instrument
• Microwaves will not affect the structure
of molecules.
• The effect of microwave is purely
kinetic.
• Fast
Conductive heating
Traditionally, chemical synthesis has been
achieved through conductive with external heat
source.
Slow (can take hours).
Insufficient for transferring energy into the system
because it depends on the thermal conductivity.
Uncontrolled.
Inhomogeneous temperature profiles within the
reaction flask.
Conventional heating
Microwave heating
Conversion of the electromagnetic
radiation into heat energy
• Heating is caused by:
1. Dipole rotation
 The interaction of the permanent dipole moment of
the molecule with the high frequency
electromagnetic radiation.
 Any polar species (solvent and/or substrate) that are
present will encounter this mechanism of energy
transfer.
Microwave heating
2. Ionic conduction:
 It results if there are free ions or
ionic species (dissolved (dissociated)
charged particles) present in the
substance being heated.
Microwave heating
Advantages
• Reaction rate acceleration
• Higher yields
• Easy handling
• Environmentally friendly
• Control morphology and size
• Save energy and time
• large-scale industrial production of high-quality advanced
nanomaterials
• Leads to a particle sizes in the range of 15–35 nm because of the
shorter synthesis time and highly focused local heating.
Factors
 Microwave heating is believed to be more dependent
on:
• The molecular properties
• The reaction conditions
• PH
• Temperature (power)
• Concentration
• Time
Sputtering
Instrument
Mohamed Esmat

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Synthesis of Nanomaterials Using Top-Down and Bottom-Up Approaches

  • 1. ‫الرحيم‬ ‫الرحمن‬ ‫هللا‬ ‫بسم‬ ‫العظيم‬ ‫هللا‬ ‫صدق‬
  • 2. SYNTHESIS OF NANOMATERIALS Mohamed Mohamed Esmat Demonstrator Faculty of postgraduate studies for advanced sciences Materials science and nanotechnology department
  • 3.
  • 4.
  • 5.
  • 6.
  • 8. Characteristics of Nano particles that should posses by any fabrication technique: Getting a small size is not the only requirement. It should have:  Identical size of all particles  Identical shape or morphology.  Identical chemical composition and crystal structure  Individually dispersed or mono dispersed i.e., no agglomeration.
  • 9. Characteristics of Nano particles that should posses by any fabrication technique:
  • 10. 1- Top down approach
  • 11. Objectives of the milling process include; 1. particle size reduction 2.particle shape changes Ball milling The most effective ratio for the ball to powder masses is 10 to 1.
  • 12.
  • 13. Factors affect on ball milling process • Milling Time • Balls Number • Balls weight • Container volume • Number of rounds per min.
  • 14. Mechano-chemical activation of copper ferrite Time of milling, hrs. -20 0 20 40 60 80 100 120 Crystallinesize,nm. 0 50 100 150 200 250 220 nm CuFe2O4 Ball milling Time, hrs. 10 20 40 100 Size, nm 143 89 50 99 200 nm
  • 15.
  • 17. Preparation from solids Wt. = M * Mol. Wt. * V(L) Preparation from liquids M = (10 P * d ) / Mol. wt
  • 18. • Used to prepare nanoparticles of metal oxides. • This process involves dissolving a salt precursor usually a chloride, oxychloride, or nitrate, • Such as AlCl3 to make Al2O3
  • 19. • Useful in preparing composites of different oxides by co-precipitation of the corresponding hydroxides in the same solution Size and shape control?????
  • 20. • The method is based on the ability of water and aqueous solutions to dilute (at high temperature (500°C) and pressure) substances practically insoluble under normal conditions: some oxides, silicates, sulphides. • They easily controlled the size of the NPs from 6 to 170 nm by adjusting the experimental parameters such as • The reaction duration, • The initial pH ,and • Initial concentration of the reactants. Hydrothermal method
  • 21. The main drawbacks • The slow reaction kinetics. • The high cost of equipment. Advantages • The ability to synthesis crystals of substances which are unstable near the melting point.
  • 22. • Application of powerful ultrasound radiation (20 KHz–10 MHz). • Creation, • Growth, and • Collapse What is the main drawback of this method???? Ultrasonication
  • 26. • Microwaves will not affect the structure of molecules. • The effect of microwave is purely kinetic. • Fast
  • 27. Conductive heating Traditionally, chemical synthesis has been achieved through conductive with external heat source. Slow (can take hours). Insufficient for transferring energy into the system because it depends on the thermal conductivity. Uncontrolled. Inhomogeneous temperature profiles within the reaction flask.
  • 29. Microwave heating Conversion of the electromagnetic radiation into heat energy • Heating is caused by: 1. Dipole rotation  The interaction of the permanent dipole moment of the molecule with the high frequency electromagnetic radiation.  Any polar species (solvent and/or substrate) that are present will encounter this mechanism of energy transfer.
  • 30. Microwave heating 2. Ionic conduction:  It results if there are free ions or ionic species (dissolved (dissociated) charged particles) present in the substance being heated.
  • 32. Advantages • Reaction rate acceleration • Higher yields • Easy handling • Environmentally friendly • Control morphology and size • Save energy and time • large-scale industrial production of high-quality advanced nanomaterials • Leads to a particle sizes in the range of 15–35 nm because of the shorter synthesis time and highly focused local heating.
  • 33. Factors  Microwave heating is believed to be more dependent on: • The molecular properties • The reaction conditions • PH • Temperature (power) • Concentration • Time