The challenge of taking advantage of the current digital revolution to produce custom footwear efficiently. The production of individually designed and fitted footwear is very important for persons with diabetes at high risk of ulceration.
2. KLAVENESS
SKOFABRIKK
‣ Established in 1958 in Sandefjord Norway
‣ Exporting since 1968
‣ Manufacture in Portugal and Poland
‣ 220 Employees - turnover around 100m Euro
‣ Producing Prescription AND High St Fashion Shoes
7. FUTURE FACTORY?
Can we
‣ Past - Identical Items
Have
Flexibility ‣ Present - Customisation
and
‣ Future - Mass Customisation
Efficiency ?
Klaveness Skofabrikk
8. NISSAN CARS
‣ Sunderland since 1986
‣ 1999 - Built 271,157
cars with 4,594 people
‣ 2011- Built 480,485
cars with 5,462 people
Klaveness Skofabrikk
9. COMPETITIVE ‣ Chain of
Economic
ADVANTAGE Activities that
add value to a
product
‣ The Product
was the Star
‣ Service was at
the End - Value
Chain
Klaveness Skofabrikk
10. COMMODITY
TRAP
‣ Manufacturing and
process knowledge are
widely distributed
‣ Manufacturing moves to
low cost economies
‣ Product lifetimes are short
Klaveness Skofabrikk
11. e ...
R is
g es
Wa
e
in es
C h
As
The
BOOMERANG
EFFECT
Klaveness Skofabrikk
12. 2010 - 16 Gigabyte iPad
$ 499 - Price
$ 154 - Parts & Materials
$ 33 -Total World Wide Labour costs
$ 8 - China’s Share of Labour Costs
MANUFACTURE
Personal computing Industry Centre
Klaveness Skofabrikk
17. PROCESS STEPS
Prescription
Rigorous
Strategy
Review
Assess Reliable Preview - Verification of
Based on
Patient Measurement Design & Design and
Individual
and Manufacture Fit
Risk of
Specification
Ulceration
Clinician-Manufacturer Interface
Klaveness Skofabrikk
18. Risk Stratification
Low Moderate High
Low Complexity of Design & Build High
High Flexibility in Fashion/Style Choice Low
Klaveness Skofabrikk
27. THE CHALLENGE
‣ Ignorance is not Bliss!
‣ Do Prescribers REALLY Know How to Order?
‣ Achieve Efficient Production with a Batch Size of One
‣ Achieve FUNCTION - FORM and FASHION
‣ Get it Right First Time - Every Time
‣ Make a Profit - Based on Adding Value through both
Products and Services
Klaveness Skofabrikk
28. A GREAT JOB?
‣ Not just a manufacturing challenge
‣ Not just the shoe makers problem
‣ All parts of the process must work
‣ Communication - Rather than Hallucination
Klaveness Skofabrikk
Editor's Notes
\n
\n
\n
\n
\n
First industrial revolution began in Britain in the late 18th century with the mechanisation of the textile industry. Tasks previously carried out by hand in hundreds of weavers cottages were brought together in a single place and the factory was born. The second industrial revolution came in the early 20th century when Henry Ford mastered the moving assembly line and introduced mass production. Now a third revolution is underway and manufacturing is going digital.\n