SlideShare a Scribd company logo
1 of 14
David A. Panek Product Cost Engineering Six Sigma Mechanical Tolerance Analysis
BIO Name:  David A. Panek  Education (Degree/College): Bachelor of Science Electrical Engineering and Bachelor of Science Computer Science  Area of Expertise:Tolerance analysis, Monte Carlo Techniques, Time to market improvement, Cost Estimation Techniques, Neural costing. Years of Experience: 18 (costing) Area of Focus: Improvements to cost control
Introduction Methods for doing Tolerance Analysis ,[object Object],[object Object],[object Object]
Definition of terms Process Variation Standard Deviation Rejects   UL LL   Mean A frequency plot shows how a  process varies from the mean Capability 
Measures of Process Capability  3   6  k Process Capability Index: Cp adjusted for k : C pk = C p   (1-k) UL UL LL LL
6    Variation Defined RSS : 6  : where  C pk = C p   (1-k) and   3  UL LL  6  k UL LL
[object Object],[object Object],[object Object],Motorola Product Design Optimization
Design Analysis and Optimization Guidelines ,[object Object],[object Object],[object Object],[object Object],[object Object]
Simple Problem 1±.001 1±.001 1±.001 3.1±.001
Simple Six Sigma Tolerance Analysis Spread sheet
Dr. Ken Chase, Brigham Young University, cats_1d spreadsheet
Reference information (web) ,[object Object],[object Object]
Reference information ,[object Object]
Questions and comments ,[object Object],[object Object],[email_address]

More Related Content

What's hot

Geometric Form Measurement
Geometric Form MeasurementGeometric Form Measurement
Geometric Form Measurement
Roshan Patil
 
Cnc, dnc & adaptive control
Cnc, dnc & adaptive controlCnc, dnc & adaptive control
Cnc, dnc & adaptive control
parabajinkya0070
 

What's hot (20)

Ppt Fits Tolerances[1]
Ppt  Fits   Tolerances[1]Ppt  Fits   Tolerances[1]
Ppt Fits Tolerances[1]
 
Gd&t
Gd&tGd&t
Gd&t
 
ME6601 DESIGN OF TRANSMISSION SYSTEMS TWO MARK QUESTION & ANSWERS
ME6601 DESIGN OF TRANSMISSION SYSTEMS TWO MARK QUESTION & ANSWERS ME6601 DESIGN OF TRANSMISSION SYSTEMS TWO MARK QUESTION & ANSWERS
ME6601 DESIGN OF TRANSMISSION SYSTEMS TWO MARK QUESTION & ANSWERS
 
Basic Geometrical Dimensioning & Tolerancing Tranning
Basic Geometrical Dimensioning  & Tolerancing TranningBasic Geometrical Dimensioning  & Tolerancing Tranning
Basic Geometrical Dimensioning & Tolerancing Tranning
 
DESIGN FOR ASSEMBLY
DESIGN FOR ASSEMBLYDESIGN FOR ASSEMBLY
DESIGN FOR ASSEMBLY
 
Geometric Dimensioning and Tolerancing
Geometric Dimensioning and TolerancingGeometric Dimensioning and Tolerancing
Geometric Dimensioning and Tolerancing
 
Unit 5 Design of Threaded and Welded Joints
Unit 5 Design of Threaded and Welded JointsUnit 5 Design of Threaded and Welded Joints
Unit 5 Design of Threaded and Welded Joints
 
Geometrical Dimensioning & Tolerancing
Geometrical Dimensioning & TolerancingGeometrical Dimensioning & Tolerancing
Geometrical Dimensioning & Tolerancing
 
Design of Springs
Design of SpringsDesign of Springs
Design of Springs
 
Geometrical Dimensioning & Tolerancing, GD&T Course. Day1
Geometrical Dimensioning & Tolerancing, GD&T Course. Day1Geometrical Dimensioning & Tolerancing, GD&T Course. Day1
Geometrical Dimensioning & Tolerancing, GD&T Course. Day1
 
limits,fits and tolerances
limits,fits and toleranceslimits,fits and tolerances
limits,fits and tolerances
 
Group Technology, coding and cell design
Group Technology, coding and cell designGroup Technology, coding and cell design
Group Technology, coding and cell design
 
Geometrical Dimensioning & Tolerancing, GD&T at Improvage Precision,Melaka 22...
Geometrical Dimensioning & Tolerancing, GD&T at Improvage Precision,Melaka 22...Geometrical Dimensioning & Tolerancing, GD&T at Improvage Precision,Melaka 22...
Geometrical Dimensioning & Tolerancing, GD&T at Improvage Precision,Melaka 22...
 
Geometrical tolerance
Geometrical toleranceGeometrical tolerance
Geometrical tolerance
 
The jig and fixture design procedure
The jig and fixture design procedureThe jig and fixture design procedure
The jig and fixture design procedure
 
Bushed pin type flexible coupling
Bushed pin type flexible couplingBushed pin type flexible coupling
Bushed pin type flexible coupling
 
Geometric Form Measurement
Geometric Form MeasurementGeometric Form Measurement
Geometric Form Measurement
 
Cnc, dnc & adaptive control
Cnc, dnc & adaptive controlCnc, dnc & adaptive control
Cnc, dnc & adaptive control
 
Gd&t
Gd&tGd&t
Gd&t
 
FEA good practices presentation
FEA good practices presentationFEA good practices presentation
FEA good practices presentation
 

Similar to Six Sigma Mechanical Tolerance Analysis 1

SEMINAR[2].pptx automatic circuit design
SEMINAR[2].pptx automatic circuit designSEMINAR[2].pptx automatic circuit design
SEMINAR[2].pptx automatic circuit design
ShaelMalik
 
Using capability assessment during product design
Using capability assessment during product designUsing capability assessment during product design
Using capability assessment during product design
Mark Turner CRP
 
Ag o product overview
Ag o product overviewAg o product overview
Ag o product overview
Manoj Nagesh
 
Full resume dr_russell_john_childs_2013
Full resume dr_russell_john_childs_2013Full resume dr_russell_john_childs_2013
Full resume dr_russell_john_childs_2013
Russell Childs
 
Rajeev_Resume
Rajeev_ResumeRajeev_Resume
Rajeev_Resume
Rajeev N
 

Similar to Six Sigma Mechanical Tolerance Analysis 1 (20)

SEMINAR[2].pptx automatic circuit design
SEMINAR[2].pptx automatic circuit designSEMINAR[2].pptx automatic circuit design
SEMINAR[2].pptx automatic circuit design
 
Using capability assessment during product design
Using capability assessment during product designUsing capability assessment during product design
Using capability assessment during product design
 
Optimize Single Particle Orbital (SPO) Evaluations Based on B-splines
Optimize Single Particle Orbital (SPO) Evaluations Based on B-splinesOptimize Single Particle Orbital (SPO) Evaluations Based on B-splines
Optimize Single Particle Orbital (SPO) Evaluations Based on B-splines
 
Resume 2014
Resume 2014Resume 2014
Resume 2014
 
Resume 2014
Resume 2014Resume 2014
Resume 2014
 
An Automated Tool for MC/DC Test Data Generation
An Automated Tool for MC/DC Test Data GenerationAn Automated Tool for MC/DC Test Data Generation
An Automated Tool for MC/DC Test Data Generation
 
ECP Application Development
ECP Application DevelopmentECP Application Development
ECP Application Development
 
Ag o product overview
Ag o product overviewAg o product overview
Ag o product overview
 
Structural Compliance of Electric Vehicle Battery Pack
Structural Compliance of Electric Vehicle Battery Pack Structural Compliance of Electric Vehicle Battery Pack
Structural Compliance of Electric Vehicle Battery Pack
 
Promoting preventive mitigation of buildings against hurricanes
Promoting preventive mitigation of buildings against hurricanesPromoting preventive mitigation of buildings against hurricanes
Promoting preventive mitigation of buildings against hurricanes
 
Full resume dr_russell_john_childs_2013
Full resume dr_russell_john_childs_2013Full resume dr_russell_john_childs_2013
Full resume dr_russell_john_childs_2013
 
Abraham q3 2008
Abraham q3 2008Abraham q3 2008
Abraham q3 2008
 
Quality By Design
Quality By DesignQuality By Design
Quality By Design
 
Rajeev_Resume
Rajeev_ResumeRajeev_Resume
Rajeev_Resume
 
Contract-Based Integration of Cyber-Physical Analyses
Contract-Based Integration of Cyber-Physical AnalysesContract-Based Integration of Cyber-Physical Analyses
Contract-Based Integration of Cyber-Physical Analyses
 
Fault-tolerant topology and routing synthesis for IEEE time-sensitive network...
Fault-tolerant topology and routing synthesis for IEEE time-sensitive network...Fault-tolerant topology and routing synthesis for IEEE time-sensitive network...
Fault-tolerant topology and routing synthesis for IEEE time-sensitive network...
 
Static Energy Prediction in Software: A Worst-Case Scenario Approach
Static Energy Prediction in Software: A Worst-Case Scenario ApproachStatic Energy Prediction in Software: A Worst-Case Scenario Approach
Static Energy Prediction in Software: A Worst-Case Scenario Approach
 
Fmcad08
Fmcad08Fmcad08
Fmcad08
 
Brochure es 2018
Brochure es 2018Brochure es 2018
Brochure es 2018
 
Srikanta Mishra
Srikanta MishraSrikanta Mishra
Srikanta Mishra
 

Six Sigma Mechanical Tolerance Analysis 1

  • 1. David A. Panek Product Cost Engineering Six Sigma Mechanical Tolerance Analysis
  • 2. BIO Name: David A. Panek Education (Degree/College): Bachelor of Science Electrical Engineering and Bachelor of Science Computer Science Area of Expertise:Tolerance analysis, Monte Carlo Techniques, Time to market improvement, Cost Estimation Techniques, Neural costing. Years of Experience: 18 (costing) Area of Focus: Improvements to cost control
  • 3.
  • 4. Definition of terms Process Variation Standard Deviation Rejects   UL LL   Mean A frequency plot shows how a process varies from the mean Capability 
  • 5. Measures of Process Capability  3   6  k Process Capability Index: Cp adjusted for k : C pk = C p (1-k) UL UL LL LL
  • 6. 6  Variation Defined RSS : 6  : where C pk = C p (1-k) and  3  UL LL  6  k UL LL
  • 7.
  • 8.
  • 9. Simple Problem 1±.001 1±.001 1±.001 3.1±.001
  • 10. Simple Six Sigma Tolerance Analysis Spread sheet
  • 11. Dr. Ken Chase, Brigham Young University, cats_1d spreadsheet
  • 12.
  • 13.
  • 14.